Split type coal-to-electricity heat exchange device
Patent Information
- Application Number
- CN202522443128.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-18
AI Technical Summary
[0005]本实用新型提供了一种分体式煤改电换热装置,具备便于提高管道内部的沉积物和污垢冲刷掉的优点,以解决现有的由于其结构和工作环境,长期运行过程中,换热装置内的管道容易积聚污垢和沉积物,影响其热交换效率和增加能耗,甚至导致设备损坏的问题
该分体式煤改电换热装置,通过高压冲洗组件的设置,当防止管道内部的沉积物和污垢积聚时,通过进水管抽取高压水,将外部高压水流稳定输送至高压水盘内部,承接从进水管输入的高压水流,同时让高压水在高压水盘内均匀分布,为后续分流提供稳定压力基础,将高压水盘内的集中高压水流,均匀分配至每一根分流管,通过合理的布局,使得若干组旋转喷头组件能够有效地增加冲洗换热器本体中部的多组管道的效率,通过高压水流的冲击力实现去污、除渣和清洁疏通的功能,从而达到有效实现定期高压喷射冲洗换热装置,防止管道内部的沉积物和污垢积聚,保持换热器高效运行,降低维护成本,延长设备的使用寿命。
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Figure CN224838587U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchange equipment technology, specifically a split-type coal-to-electricity heat exchange device. Background Technology
[0002] Split-type coal-to-electricity heat exchangers are a clean energy alternative proposed to address the problems of inefficient heating and pollution emissions in rural and urban areas of my country. Coal, as a traditional heating energy source, produces a large number of pollutants during combustion, such as sulfur dioxide, nitrogen oxides, and particulate matter, which seriously affect air quality and human health. With the gradual tightening of my country's environmental protection policies and the promotion of the concept of sustainable development, coal heating is gradually being replaced by clean energy. However, due to its structure and working environment, the pipes inside the heat exchanger are prone to accumulating dirt and deposits during long-term operation, which affects its heat exchange efficiency, increases energy consumption, and may even lead to equipment damage. Therefore, regular cleaning of the heat exchanger is the key to ensuring its efficient operation.
[0003] Utility model patent CN223243405U discloses a split-type heat exchange device. The medium outlet of a first heat exchanger is connected to the medium inlet of a second heat exchanger via a first pipe, and the medium outlet of the second heat exchanger is connected to the medium inlet of the first heat exchanger via a second pipe. A compressor is installed on either the first or second pipe. The first heat exchanger has a first tube sheet at one end and a second tube sheet at the other end within its shell. The first and second tube sheets divide the heat exchanger shell into a first collecting chamber, a heat exchange chamber, and a second collecting chamber. Heat exchange tubes are installed between the first and second tube sheets within the heat exchange chamber. A heat-conducting medium flows through the gap between the heat exchange tubes and the heat exchanger shell. The heat exchange tubes are connected to the first and second collecting chambers. The heat exchanger shell has a main fluid inlet connected to the first collecting chamber and a main fluid outlet connected to the second collecting chamber. This utility model reduces the heat exchange temperature difference, improves the efficiency of the heat exchange equipment, reduces scaling, corrosion, and clogging, and extends the service life of the heat exchange equipment.
[0004] However, due to their structure and working environment, existing split-type heat exchangers are prone to accumulating dirt and deposits in their pipes during long-term operation, which affects their heat exchange efficiency, increases energy consumption, and may even lead to equipment damage. Utility Model Content
[0005] This utility model provides a split-type coal-to-electricity heat exchange device, which has the advantage of facilitating the flushing away of deposits and dirt inside the pipes. This solves the problem that existing heat exchange devices, due to their structure and working environment, are prone to accumulating dirt and deposits in the pipes during long-term operation, affecting their heat exchange efficiency, increasing energy consumption, and even causing equipment damage.
[0006] To facilitate the removal of deposits and dirt from inside pipes, this utility model provides the following technical solution: a split-type coal-to-electricity heat exchanger, comprising a heat exchanger body and a tube box disposed at one end of the heat exchanger body, wherein an end cap is fixedly connected to one end of the tube box, and further comprising: a partition plate disposed in the middle of the tube box, wherein a high-pressure flushing assembly is fixedly connected to the surface of the partition plate, the high-pressure flushing assembly comprising a high-pressure water pan, an inlet pipe and a branch pipe, wherein a water pipe connector is fixedly connected to the other end of the inlet pipe; a shell disposed on the surface of the heat exchanger body, wherein an installation assembly is fixedly connected to the surface of the shell, wherein the installation assembly comprises a silicone ring, an upper support plate and a lower support plate, wherein a support base is fixedly connected to the bottom of the lower support plate; a connecting pipe disposed at one end of the branch pipe, wherein a rotating nozzle assembly is fixedly connected to the other end of the connecting pipe, wherein the rotating nozzle assembly comprises a nut pipe, a ball joint and a high-pressure nozzle, wherein a protective cover is fixedly connected to one end of the high-pressure nozzle.
[0007] As a preferred embodiment of the present invention, the high-pressure flushing assembly includes a high-pressure water pan fixedly connected to the surface of the partition plate, an inlet pipe fixedly connected to one side of the high-pressure water pan, and several diversion pipes fixedly connected to the other side of the high-pressure water pan.
[0008] As a preferred embodiment of this utility model, the mounting assembly includes a silicone ring fixedly connected to the surface of the housing, an upper support plate sleeved on the upper surface of the silicone ring, and a lower support plate sleeved on the lower surface of the silicone ring.
[0009] As a preferred embodiment of this utility model, the rotary nozzle assembly includes a nut tube fixedly connected to the other end of the connecting pipe, a ball joint rotatably connected to the other end of the nut tube, and a high-pressure nozzle fixedly connected to the other end of the ball joint.
[0010] As a preferred embodiment of this utility model, two sets of rotating shafts are rotatably connected to one side of the upper support plate and the lower support plate, and a transmission block is sleeved on the surface of the rotating shaft.
[0011] As a preferred embodiment of this utility model, a connecting shaft is rotatably connected to the other side of the upper support plate and the lower support plate, and a threaded rod is fixedly connected to the surface of the connecting shaft.
[0012] As a preferred embodiment of this utility model, a rotating nut is rotatably connected to the top end of the threaded rod, and a rotating handle is fixedly connected to the surface of the rotating nut.
[0013] As a preferred embodiment of this utility model, an outlet pipe is fixedly connected to the top of the housing, an inlet pipe is fixedly connected to the bottom of the housing, and a support frame is fixedly connected to the bottom of the support base.
[0014] Compared with the prior art, this utility model provides a split-type coal-to-electricity heat exchange device, which has the following beneficial effects: This split-type coal-to-electricity heat exchanger, through the installation of a high-pressure flushing assembly, prevents the accumulation of deposits and dirt inside the pipes. High-pressure water is drawn through the inlet pipe and stably delivered to the high-pressure water pan, receiving the high-pressure water flow from the inlet pipe and ensuring its even distribution within the pan. This provides a stable pressure base for subsequent diversion, distributing the concentrated high-pressure water flow evenly to each diversion pipe. Through a rational layout, several sets of rotating nozzles effectively increase the efficiency of flushing multiple pipes in the middle of the heat exchanger body. The impact force of the high-pressure water flow achieves the functions of removing dirt, slag, and cleaning, thus effectively realizing regular high-pressure jet flushing of the heat exchanger, preventing the accumulation of deposits and dirt inside the pipes, maintaining efficient operation of the heat exchanger, reducing maintenance costs, and extending the service life of the equipment.
[0015] This split-type coal-to-electricity heat exchanger, through the arrangement of its installation components, facilitates the installation and disassembly of the heat exchanger by operators. The upper and lower support plates are connected by a rotating shaft, allowing the upper support plate to rotate around the lower support plate. The rotating shaft is connected to a transmission block, which fixes the upper and lower support plates and transmits torque. The rotating nuts on the other side of the upper and lower support plates are threaded to the surface of a threaded rod. The upper and lower support plates can be tightened or loosened manually by adjusting the rotating nuts. At the same time, a pressure silicone ring is fixed to the surface of the shell, effectively protecting the surface of the shell from wear. This facilitates the installation, adjustment, and disassembly of the heat exchanger by operators, improves the efficiency of operation and maintenance, and provides better stability and functionality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall disassembled structure of this utility model; Figure 3 This is a schematic diagram of the high-pressure flushing assembly of this utility model; Figure 4 This is a schematic diagram of the installation component structure of this utility model; Figure 5 This is a schematic diagram of the rotating nozzle assembly structure of this utility model; Figure 6 This is a cross-sectional schematic diagram of the high-pressure water pan structure of this utility model.
[0017] In the diagram: 1. Heat exchanger body; 2. Tube box; 3. End cover; 4. Divider plate; 5. High-pressure flushing assembly; 501. High-pressure water pan; 502. Inlet pipe; 503. Diverter pipe; 6. Water pipe joint; 7. Shell; 8. Mounting assembly; 801. Silicone ring; 802. Upper support plate; 803. Lower support plate; 9. Support base; 10. Connecting pipe; 11. Rotary nozzle assembly; 1101. Nut pipe; 1102. Ball joint; 1103. High-pressure nozzle; 12. Protective cover; 13. Rotating shaft; 14. Transmission block; 15. Connecting shaft; 16. Threaded rod; 17. Rotary nut; 18. Rotating handle; 19. Outlet pipe; 20. Inlet pipe; 21. Support frame. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 This utility model discloses a split-type coal-to-electricity heat exchanger, including a heat exchanger body 1 and a tube box 2 disposed at one end of the heat exchanger body 1. An end cap 3 is fixedly connected to one end of the tube box 2. The device also includes a partition plate 4 disposed in the middle of the tube box 2, with a high-pressure flushing assembly 5 fixedly connected to the surface of the partition plate 4. The high-pressure flushing assembly 5 includes a high-pressure water pan 501, an inlet pipe 502, and a branch pipe 503. A water pipe connector 6 is fixedly connected to the other end of the inlet pipe 502. A shell is disposed on the surface of the heat exchanger body 1. The body 7 has a mounting assembly 8 fixedly connected to its surface. The mounting assembly 8 includes a silicone ring 801, an upper support plate 802, and a lower support plate 803. A support base 9 is fixedly connected to the bottom of the lower support plate 803. A connecting pipe 10 is provided at one end of the diversion pipe 503. A rotating nozzle assembly 11 is fixedly connected to the other end of the connecting pipe 10. The rotating nozzle assembly 11 includes a nut tube 1101, a ball joint 1102, and a high-pressure nozzle 1103. A protective cover 12 is fixedly connected to one end of the high-pressure nozzle 1103.
[0020] Specifically, the high-pressure flushing assembly 5 includes a high-pressure water pan 501 fixedly connected to the surface of the partition plate 4. A water inlet pipe 502 is fixedly connected to one side of the high-pressure water pan 501, and several diversion pipes 503 are fixedly connected to the other side of the high-pressure water pan 501.
[0021] In this implementation scheme, high-pressure water is drawn through the inlet pipe 502 and stably delivered to the high-pressure water pan 501. The high-pressure water is received from the inlet pipe 502 and evenly distributed within the high-pressure water pan 501, providing a stable pressure foundation for subsequent diversion. The concentrated high-pressure water flow within the high-pressure water pan 501 is evenly distributed to each diversion pipe 503. Through a reasonable layout, several sets of rotating nozzle assemblies 11 can effectively increase the efficiency of flushing multiple sets of pipes in the middle of the heat exchanger body 1. The impact force of the high-pressure water flow achieves the functions of decontamination, slag removal, and cleaning and unblocking.
[0022] Specifically, the mounting component 8 includes a silicone ring 801 fixedly connected to the surface of the housing 7, with an upper support plate 802 sleeved on the upper surface of the silicone ring 801 and a lower support plate 803 sleeved on the lower surface of the silicone ring 801.
[0023] In this embodiment, the upper support plate 802 and the lower support plate 803 are connected by a rotating shaft 13, allowing the upper support plate 802 to rotate around the lower support plate 803. The rotating shaft 13 is connected to the transmission block 14, which fixes the upper support plate 802 and the lower support plate 803 and transmits torque. The rotating nut 17 on the other side of the upper support plate 802 and the lower support plate 803 is threadedly connected to the surface of the threaded rod 16. The rotating nut 17 can be manually adjusted to tighten or loosen the upper support plate 802 and the lower support plate 803. At the same time, the pressure silicone ring 801 is fixed to the surface of the housing 7, effectively protecting the surface of the housing 7 from wear.
[0024] Specifically, the rotary nozzle assembly 11 includes a nut tube 1101 fixedly connected to the other end of the connecting tube 10, a ball joint 1102 rotatably connected to the other end of the nut tube 1101, and a high-pressure nozzle 1103 fixedly connected to the other end of the ball joint 1102.
[0025] In this embodiment, high-pressure water is drawn through the inlet pipe 502, and the concentrated high-pressure water flow in the high-pressure water pan 501 is evenly distributed to each branch pipe 503. The high-pressure water flow enters the connecting pipe 10, which is fixedly connected to one end of the branch pipe 503, providing a stable transition interface to stably connect the high-pressure nozzle 1103 and the ball joint 1102, ensuring that the high-pressure water does not leak during the flow process and can also withstand a certain pressure. The ball joint 1102 is located in the middle of one end of the nut pipe 1101 and is rotatably connected to the nut pipe 1101. The ball joint 1102 provides a flexible rotational connection, and the high-pressure water nozzle can be adjusted at different angles and directions. The ball joint 1102 rotates due to the impact of the high-pressure water, so that the high-pressure nozzle 1103 maintains a stable high-pressure jet while rotating.
[0026] Specifically, two sets of rotating shafts 13 are rotatably connected to one side of the upper support plate 802 and the lower support plate 803, and a transmission block 14 is sleeved on the surface of the rotating shaft 13.
[0027] In this embodiment, the upper support plate 802 and the lower support plate 803 are connected by a rotating shaft 13, so that the upper support plate 802 can rotate around the lower support plate 803. The upper support plate 802 and the lower support plate 803 are connected by a transmission block 14 through the rotating shaft 13, so that the upper support plate 802 and the lower support plate 803 are fixed and torque is transmitted.
[0028] Specifically, a connecting shaft 15 is rotatably connected to the other side of the upper support plate 802 and the lower support plate 803, and a threaded rod 16 is fixedly connected to the surface of the connecting shaft 15.
[0029] In this embodiment, the connecting shaft 15 serves as a rotating connection structure between the upper support plate 802 and the lower support plate 803, allowing the upper and lower support plates 803 and the threaded rod 16 to open and close relative to each other and rotate. At the same time, it provides stable fixed support for the threaded rod 16, ensuring that the structure does not deviate during transmission.
[0030] Specifically, a rotating nut 17 is rotatably connected to the top of the threaded rod 16, and a rotating handle 18 is fixedly connected to the surface of the rotating nut 17.
[0031] In this embodiment, the rotating nut 17 on the other side of the upper support plate 802 and the lower support plate 803 is connected to the surface of the threaded rod 16 by thread. The rotating handles 18 on both sides of the rotating nut 17 can be manually adjusted to tighten or loosen the upper support plate 802 and the lower support plate 803.
[0032] Specifically, an outlet pipe 19 is fixedly connected to the top of the housing 7, an inlet pipe 20 is fixedly connected to the bottom of the housing 7, and a support frame 21 is fixedly connected to the bottom of the support base 9.
[0033] In this embodiment, the inlet pipe 20 serves as the inlet for external refrigerant to enter the heat exchanger. It flows inside the shell 7, where the refrigerant evaporates, absorbs heat, and turns into gas, which is then discharged from the outlet pipe 19 at the top of the shell 7, thus achieving a complete refrigerant circulation with directional discharge. The support frame 21 bears the entire weight of the equipment and serves as the stable installation foundation for supporting the equipment.
[0034] The working principle and usage process of this utility model are as follows: To prevent the accumulation of sediment and dirt inside the pipes, high-pressure water is drawn through the inlet pipe 502, and the external high-pressure water flow is stably delivered to the high-pressure water pan 501. This pan receives the high-pressure water flow input from the inlet pipe 502 and simultaneously ensures that the high-pressure water is evenly distributed within the high-pressure water pan 501, providing a stable pressure foundation for subsequent diversion. The concentrated high-pressure water flow within the high-pressure water pan 501 is evenly distributed to each diversion pipe 503. Through a reasonable layout, several sets of rotating nozzle assemblies 11 can effectively increase the efficiency of flushing multiple sets of pipes in the middle of the heat exchanger body 1. The impact force of the high-pressure water flow achieves decontamination and cleaning. The heat exchanger has the functions of cleaning and unblocking, and facilitates the installation and disassembly of the heat exchanger by the staff. The upper support plate 802 and the lower support plate 803 are connected by a rotating shaft 13, so that the upper support plate 802 can rotate around the lower support plate 803. The rotating shaft 13 is connected to the transmission block 14, so that the upper support plate 802 and the lower support plate 803 are fixed and the torque is transmitted. The rotating nut 17 on the other side of the upper support plate 802 and the lower support plate 803 is connected to the surface of the threaded rod 16 by a thread. The rotating nut 17 can be manually adjusted to tighten or loosen the upper support plate 802 and the lower support plate 803. At the same time, the pressure silicone ring 801 is fixed to the surface of the shell 7, effectively protecting the surface of the shell 7 from wear.
[0035] In summary, this split-type coal-to-electricity heat exchanger, through the high-pressure flushing component 5, effectively achieves regular high-pressure jet flushing of the heat exchanger, preventing the accumulation of deposits and dirt inside the pipes, maintaining the efficient operation of the heat exchanger, reducing maintenance costs, and extending the service life of the equipment. Furthermore, the installation component 8 facilitates the installation, adjustment, and disassembly of the heat exchanger by staff, improving operational and maintenance efficiency and providing better stability and functionality.
[0036] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A split-type coal-to-electricity heat exchanger, comprising a heat exchanger body (1) and a tube box (2) disposed at one end of the heat exchanger body (1), wherein an end cap (3) is fixedly connected to one end of the tube box (2), characterized in that, Also includes: A partition plate (4) is set in the middle of the pipe box (2). A high-pressure flushing assembly (5) is fixedly connected to the surface of the partition plate (4). The high-pressure flushing assembly (5) includes a high-pressure water pan (501), an inlet pipe (502) and a diversion pipe (503). A water pipe connector (6) is fixedly connected to the other end of the inlet pipe (502). A housing (7) is provided on the surface of the heat exchanger body (1). An installation assembly (8) is fixedly connected to the surface of the housing (7). The installation assembly (8) includes a silicone ring (801), an upper support plate (802) and a lower support plate (803). A support base (9) is fixedly connected to the bottom of the lower support plate (803). A connecting pipe (10) is provided at one end of the diversion pipe (503), and a rotating nozzle assembly (11) is fixedly connected to the other end of the connecting pipe (10). The rotating nozzle assembly (11) includes a nut pipe (1101), a ball joint (1102) and a high-pressure nozzle (1103). A protective cover (12) is fixedly connected to one end of the high-pressure nozzle (1103).
2. The split-type coal-to-electricity heat exchanger according to claim 1, characterized in that: The high-pressure flushing assembly (5) includes a high-pressure water pan (501) fixedly connected to the surface of the partition plate (4). A water inlet pipe (502) is fixedly connected to one side of the high-pressure water pan (501), and a number of diversion pipes (503) are fixedly connected to the other side of the high-pressure water pan (501).
3. A split-type coal-to-electricity heat exchanger according to claim 1, characterized in that: The mounting assembly (8) includes a silicone ring (801) fixedly connected to the surface of the housing (7), with an upper support plate (802) sleeved on the upper surface of the silicone ring (801) and a lower support plate (803) sleeved on the lower surface of the silicone ring (801).
4. A split-type coal-to-electricity heat exchanger according to claim 1, characterized in that: The rotary nozzle assembly (11) includes a nut tube (1101) fixedly connected to the other end of the connecting tube (10), and a ball joint (1102) rotatably connected to the other end of the nut tube (1101), and a high-pressure nozzle (1103) fixedly connected to the other end of the ball joint (1102).
5. A split-type coal-to-electricity heat exchanger according to claim 1, characterized in that: Two sets of rotating shafts (13) are rotatably connected to one side of the upper support plate (802) and the lower support plate (803), and a transmission block (14) is sleeved on the surface of the rotating shaft (13).
6. A split-type coal-to-electricity heat exchanger according to claim 1, characterized in that: A connecting shaft (15) is rotatably connected to the other side of the upper support plate (802) and the lower support plate (803), and a threaded rod (16) is fixedly connected to the surface of the connecting shaft (15).
7. A split-type coal-to-electricity heat exchanger according to claim 6, characterized in that: The top end of the threaded rod (16) is rotatably connected to a rotating nut (17), and a rotating handle (18) is fixedly connected to the surface of the rotating nut (17).
8. A split-type coal-to-electricity heat exchanger according to claim 6, characterized in that: An outlet pipe (19) is fixedly connected to the top of the housing (7), an inlet pipe (20) is fixedly connected to the bottom of the housing (7), and a support frame (21) is fixedly connected to the bottom of the support base (9).
Citation Information
Patent Citations
Split type heat exchange device
CN223243405U