Material running position automatic detection device

Abstract

The utility model discloses a material running position automatic detection device belongs to coiled material processing technical field, has solved the problem that current detection device cannot detect the specific value of coiled material running position, and the device includes mounting seat, mobile base and detection wheel, and coiled material both sides symmetry is provided with mounting seat, and the top of mounting seat is provided with mobile base, and the side of mobile base is installed with detection wheel, and the edge of detection wheel and coiled material contact, and the mounting seat is installed with detection mechanism, and detection mechanism includes push rod, baffle, baffle, micrometer and touch end, in the utility model, through setting detection mechanism, using the contact of detection wheel and coiled material edge, the detection of coiled material conveying path, position is carried out, when coiled material appears running position, misplacement, and coiled material edge extrudes detection wheel, and the specific value of micrometer to coiled material running position is detected, and it is convenient for operating personnel to adjust the part of conveying coiled material according to the size of value.

Description

Technical Field

[0001] This utility model belongs to the field of roll material processing technology, specifically relating to an automatic detection device for material misalignment. Background Technology

[0002] Alloy coils are materials that are stretched and extended and then wound up. When winding alloy coils, winding rollers are used to wind them up stably. To ensure the stability of the coil winding and to prevent errors or deviations during winding, detection devices are installed during the winding process to accurately detect the position of the coil.

[0003] Current winding rolls primarily rely on laser detectors to stably detect the misalignment of alloy coils during winding. However, in actual use, laser detectors cannot accurately measure the specific misalignment values, preventing operators from adjusting the winding roll settings accordingly and impacting overall work quality. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] To address the problems mentioned in the background section, the present invention adopts the following technical solution.

[0006] An automatic material positioning detection device includes a mounting base, a movable base, and detection wheels. Mounting bases are symmetrically arranged on both sides of the roll material, and a movable base is positioned above the mounting bases. Detection wheels are mounted on the sides of the movable bases, and the detection wheels contact the edges of the roll material. A detection mechanism is mounted on the mounting bases, including a push rod, a partition, a baffle, a dial indicator, and a trigger end. A partition is fixedly mounted on the upper surface of the mounting base, and a baffle is mounted on the side of the partition on the upper surface of the mounting base. A push rod is mounted on the side of the movable base, penetrating the partition, and a trigger end is mounted at the end of the push rod. A dial indicator is mounted on the side of the baffle, with its probe penetrating the baffle and fitting against the end of the trigger end.

[0007] As a preferred technical solution of this utility model, the detection mechanism further includes a first spring. The push rod is sleeved with a first spring. One end of the first spring is connected to the side wall of the movable base, and the other end of the first spring is connected to the side wall of the partition. When the push rod moves towards the side of the dial indicator, the first spring enters the storage state.

[0008] As a preferred embodiment of the present invention, the detection mechanism further includes a slider and a guide rail. The guide rail is fixedly installed on the upper surface of the mounting base, and the slider is slidably installed on the guide rail. The end of the slider is connected to the movable base.

[0009] As a preferred technical solution of this utility model, it also includes a calibration mechanism, which includes a mounting plate and a conveyor rod. The mounting plate is symmetrically arranged on both sides of the movable base, and the conveyor rod is rotatably mounted on the mounting plate. There are a total of four conveyor rods, with each pair of conveyor rods forming a group. The spacing between each group of conveyor rods is equal to the thickness of the roll material.

[0010] As a preferred technical solution of this utility model, the calibration mechanism further includes an outer shell and a detection component. The outer shell is symmetrically installed on both sides of the movable base, and the detection component is installed inside the outer shell. The detection component adjusts the position of the mounting plate.

[0011] As a preferred technical solution of this utility model, the detection component includes a movable frame, an electrode plate, a touch switch, and a second spring. The outer shell has symmetrically opened movable slots. The touch switch is fixedly installed in the movable slot. The movable frame is slidably installed in the movable slot. The electrode plate is installed at the top of the movable frame. The second spring is installed at the bottom of the movable frame. The end of the second spring is connected to the inner wall of the movable slot.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention employs a detection mechanism that uses the contact between the detection wheel and the edge of the roll material to detect the conveying path and position of the roll material. When the roll material shifts or becomes misaligned, the edge of the roll material presses against the detection wheel, causing a dial indicator to detect the specific value of the roll material's shift. This allows operators to adjust the components conveying the roll material based on the value. The calibration mechanism detects the position of the roll material input to the side of the detection wheel, ensuring that the edge of the roll material is stably aligned with the middle area of ​​the detection wheel, preventing misalignment between the roll material and the detection wheel contact area, which would affect the final detection quality. Attached Figure Description

[0014] Figure 1 This is a perspective view of the structure of the device of this utility model after it is combined with the roll material and the control box.

[0015] Figure 2 This is a perspective view of the structure of the detection device of this utility model.

[0016] Figure 3 This is a perspective view of the structure of the testing mechanism of this utility model.

[0017] Figure 4 This is a schematic diagram of the calibration mechanism in this utility model.

[0018] Figure 5 This is a schematic diagram of the detection component in this utility model.

[0019] The correspondence between the labels and component names in the attached figures is as follows:

[0020] 1. Mounting base; 2. Movable base; 3. Detection wheel; 4. Detection mechanism; 41. Push rod; 42. Partition plate; 43. Baffle plate; 44. Dial indicator; 45. Touch end; 46. First spring; 47. Slider; 48. Guide rail; 5. Calibration mechanism; 51. Housing; 52. Detection assembly; 521. Movable frame; 522. Electrode plate; 523. Touch switch; 524. Second spring; 53. Mounting plate; 54. Conveying rod. Detailed Implementation

[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0023] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments.

[0024] like Figure 1 and Figure 2 As shown, it is a structural schematic diagram of the automatic material positioning detection device in this embodiment. The device includes a mounting base 1, a movable base 2 and a detection wheel 3. The mounting base 1 is symmetrically arranged on both sides of the roll material. The movable base 2 is arranged above the mounting base 1. The detection wheel 3 is installed on the side of the movable base 2. The detection wheel 3 contacts the edge of the roll material. The detection mechanism 4 is installed on the mounting base 1.

[0025] In use, the device is installed on both sides of the roll material, ensuring that the edge of the roll material is in contact with the middle of the detection wheel 3. As the roll material is conveyed, the detection wheel 3 rotates on the side of the moving base 2. When the roll material is misaligned or shifted, the edge of the roll material pushes the detection wheel 3, causing the detection wheel 3 to push the moving base 2 to move to the side. The detection mechanism 4 detects the distance the moving base 2 moves, which allows the operator to adjust components such as the take-up roller according to the specific value of the deviation.

[0026] As attached Figure 4 As shown, this is a structural schematic diagram of the calibration mechanism 5 in this embodiment. It also includes a calibration mechanism 5, which includes a housing 51 and a detection component 52. The housing 51 is symmetrically installed on both sides of the movable base 2. The detection component 52 is installed inside the housing 51. The detection component 52 adjusts the position of the mounting plate 53. The mounting plate 53 is symmetrically arranged on both sides of the movable base 2. A conveying rod 54 is rotatably installed on the mounting plate 53. There are four conveying rods 54 in total. Every two conveying rods 54 form a group. The spacing between each group of conveying rods 54 is equal to the thickness of the roll material. The ends of the conveying rods 54 are connected to the detection component 52.

[0027] By cooperating with the outer shell 51 and the detection component 52, the distance between the two sets of mounting plates 53 is adjusted, so that the conveyor rod 54 is stably attached to the surface of the roll material. The position and input angle of the roll material are calibrated and detected, and the edge of the roll material is stably attached to the middle of the detection wheel 3. This prevents the roll material from attaching to the edge of the detection wheel 3, which would cause deviations in the data detected by the detection mechanism 4.

[0028] As attached Figure 5 As shown, this is a schematic diagram of the detection component 52 in this embodiment. The detection component 52 includes a movable frame 521, an electrode plate 522, a touch switch 523, and a second spring 524. The outer shell 51 has symmetrically opened movable slots. The touch switch 523 is fixedly installed in the movable slot. The movable frame 521 is slidably installed in the movable slot. The electrode plate 522 is installed at the top of the movable frame 521. The second spring 524 is installed at the bottom of the movable frame 521. The end of the second spring 524 is connected to the inner wall of the movable slot.

[0029] Under the elastic force of the second spring 524, the position of the moving frame 521 is pushed, allowing the electrode plate 522 to enter the touch switch 523. At this time, the circuit connected to the touch switch 523 is in a closed state. The control box located on the side of the device can receive the circuit signal sent by the touch switch 523. The angle of the roll material is detected according to the number of circuit signals. When the roll material is tilted, the corresponding conveyor rod 54 is squeezed, and the electrode plate 522 at the end of the conveyor rod 54 is disengaged from the touch switch 523. At this time, the control box cannot receive the signal sent by the set of touch switches 523, and will trigger the alarm in the control box to warn the operator and facilitate subsequent maintenance by the operator.

[0030] The connection between the control box, the alarm, and the 523 touch switch circuit in this embodiment is existing technology and will not be described in detail.

[0031] As attached Figure 3 As shown, this is a schematic diagram of the detection mechanism 4 in this embodiment. The detection mechanism 4 includes a push rod 41, a partition 42, a baffle 43, a dial indicator 44, and a contact end 45. The partition 42 is fixedly installed on the upper surface of the mounting base 1, and the baffle 43 is installed on the side of the partition 42 on the upper surface of the mounting base 1. The push rod 41 is installed on the side of the movable base 2, and the push rod 41 passes through the partition 42. The contact end 45 is installed at the end of the push rod 41. The dial indicator 44 is installed on the side of the baffle 43, and the probe of the dial indicator 44... Partially penetrating the baffle 43, the probe part of the dial indicator 44 is attached to the end of the contact end 45, and a first spring 46 is sleeved on the outside of the push rod 41. One end of the first spring 46 is connected to the side wall of the movable base 2, and the other end of the first spring 46 is connected to the side wall of the partition 42. When the push rod 41 moves closer to the dial indicator 44, the first spring 46 enters the storage state. A guide rail 48 is fixedly installed on the upper surface of the mounting base 1, and a slider 47 is slidably installed on the guide rail 48. The end of the slider 47 is connected to the movable base 2.

[0032] When the roll material deviates from its intended position, the edge of the roll material pushes the detection wheel 3, which in turn compresses the moving base 2. The slider 47 slides on the surface of the guide rail 48, and the push rod 41 moves closer to the dial indicator 44. At this time, the contact end 45 compresses the probe part of the dial indicator 44, causing the dial indicator 44 to accurately detect the distance of the roll material deviating from its intended position. This allows the operator to adjust the various components in the roll material conveying process according to the value.

[0033] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present utility model. It should not be construed that the specific implementation of the present utility model is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present utility model, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present utility model.

Claims

1. An automatic material misalignment detection device, characterized in that: The device includes a mounting base (1), a movable base (2), and a detection wheel (3). The mounting bases (1) are symmetrically arranged on both sides of the roll material. The movable base (2) is positioned above the mounting bases (1). Detection wheels (3) are mounted on the sides of the movable base (2), and the detection wheels (3) contact the edge of the roll material. A detection mechanism (4) is mounted on the mounting base (1). The detection mechanism (4) includes a push rod (41), a partition (42), a baffle (43), a dial indicator (44), and a contact end (45). The mounting base (1)... A partition (42) is fixedly installed on the upper surface. A baffle (43) is installed on the side of the partition (42) on the upper surface of the mounting base (1). A push rod (41) is installed on the side of the movable base (2). The push rod (41) passes through the partition (42). A touch end (45) is installed at the end of the push rod (41). A dial indicator (44) is installed on the side of the baffle (43). The probe part of the dial indicator (44) passes through the baffle (43). The probe part of the dial indicator (44) is in contact with the end of the touch end (45).

2. The automatic material misalignment detection device according to claim 1, characterized in that: The detection mechanism (4) also includes a first spring (46). The push rod (41) is sleeved with the first spring (46). One end of the first spring (46) is connected to the side wall of the movable base (2), and the other end of the first spring (46) is connected to the side wall of the partition (42). When the push rod (41) moves closer to the dial indicator (44), the first spring (46) enters the storage state.

3. The automatic material misalignment detection device according to claim 2, characterized in that: The detection mechanism (4) also includes a slider (47) and a guide rail (48). The guide rail (48) is fixedly installed on the upper surface of the mounting base (1), and the slider (47) is slidably installed on the guide rail (48). The end of the slider (47) is connected to the movable base (2).

4. The automatic material misalignment detection device according to claim 1, characterized in that: It also includes a calibration mechanism (5), which includes a mounting plate (53) and a conveyor rod (54). The mounting plate (53) is symmetrically arranged on both sides of the movable base (2). The conveyor rod (54) is rotatably mounted on the mounting plate (53). There are four conveyor rods (54) in total, with each pair of conveyor rods (54) forming a group. The spacing between each group of conveyor rods (54) is equal to the thickness of the roll material.

5. The automatic material misalignment detection device according to claim 4, characterized in that: The calibration mechanism (5) also includes an outer shell (51) and a detection component (52). The outer shell (51) is symmetrically installed on both sides of the movable base (2). The detection component (52) is installed inside the outer shell (51) and adjusts the position of the mounting plate (53).

6. The automatic material misalignment detection device according to claim 5, characterized in that: The detection component (52) includes a movable frame (521), an electrode plate (522), a touch switch (523), and a second spring (524). The outer shell (51) has symmetrically arranged movable slots. The touch switch (523) is fixedly installed in the movable slot. The movable frame (521) is slidably installed in the movable slot. The electrode plate (522) is installed at the top of the movable frame (521). The second spring (524) is installed at the bottom of the movable frame (521). The end of the second spring (524) is connected to the inner wall of the movable slot.

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