A detection device
Patent Information
- Application Number
- CN202522292180.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-29
AI Technical Summary
但多个检测点之间的段差不仅不方便检测,而且计算难度大,极大程度地降低了检测效率,影响后续的使用
[0021]本实用新型公开了一种检测设备。该检测设备包括机体、检测机构、定位机构以及驱动机构;其中机体设置于支撑位置;检测机构设置于机体,检测机构中部形成有检测空间,检测机构能够自动检测待测件为良品或残次品;定位机构包括底座和定位块,定位块设置于底座,定位块能够沿水平方向定位待测件,且底座能够沿竖直方向支撑待测件;驱动机构设置于机体,底座设置于驱动机构上,驱动机构被配置为能够驱使底座移动至检测空间内,以使待测件抵达检测工位。
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Figure CN224838895U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of product testing technology, and in particular to a testing device. Background Technology
[0002] To meet processing requirements, products need to be dimensionally inspected before use, and the step differences are calculated to determine whether the product is good or defective. However, the current process involves inspecting multiple points along the product's circumference (typically eight points, four on the top and four on the bottom), calculating the step differences between these eight points, and then determining whether it is good or defective. But the step differences between multiple inspection points are not only inconvenient to inspect, but also difficult to calculate, significantly reducing inspection efficiency and impacting subsequent use.
[0003] Therefore, there is an urgent need for a testing device that can solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this invention is to provide a testing device that can automatically test products and determine whether they are good or defective, thereby saving manpower, improving testing efficiency, and ensuring testing accuracy.
[0005] To achieve this objective, the present invention adopts the following technical solution:
[0006] A testing device, comprising:
[0007] The main body is positioned in the support location;
[0008] The testing mechanism is located in the machine body, and a testing space is formed in the middle of the testing mechanism. The testing mechanism can automatically detect whether the part to be tested is a good product or a defective product.
[0009] A positioning mechanism includes a base and a positioning block, wherein the positioning block is disposed on the base, the positioning block is capable of positioning the test piece in the horizontal direction, and the base is capable of supporting the test piece in the vertical direction;
[0010] A drive mechanism is disposed on the machine body, and the base is disposed on the drive mechanism. The drive mechanism is configured to drive the base to move into the detection space so that the test piece arrives at the detection station.
[0011] Preferably, the testing mechanism includes a support and two testing components, which are arranged vertically opposite each other and spaced apart to form the testing station.
[0012] Preferably, each of the detection components includes multiple detection elements arranged in a matrix. The base has multiple detection holes. When the test piece is located at the detection station, the detection ends of the multiple detection elements under the base can be inserted into the multiple detection holes to detect the step difference on the outer periphery of the test piece.
[0013] Preferably, the detection mechanism further includes a telescopic component configured to drive the plurality of detection elements to extend or retract in a vertical direction.
[0014] Preferably, the driving mechanism includes a driving member and a driving block, with one side of the driving block connected to the output end of the driving member, and the base mounted on the top of the driving block, so that the driving member can drive the base to move to the detection space.
[0015] Preferably, the drive mechanism further includes a slide rail that extends along the width of the base, and the bottom of the drive block is slidably connected to the slide rail.
[0016] Preferably, at least two slide rails are provided, and the at least two slide rails are spaced apart and symmetrically arranged on both sides of the bracket along the length direction of the base, and the base and each slide rail are slidably connected through the drive block.
[0017] Preferably, the machine body includes an operating table and a surrounding panel, the surrounding panel being arranged around the circumference of the operating table and forming an accommodating space, and the detection mechanism, the positioning mechanism and the driving mechanism being arranged within the accommodating space.
[0018] Preferably, the control panel is equipped with a controller, which is communicatively connected to the detection mechanism and the drive mechanism. The control panel is equipped with a start button. After pressing the start button, the controller can drive the detection mechanism and the drive mechanism to complete the detection task.
[0019] Preferably, the operating platform is also integrated with a display screen, which can display whether the tested part is defective or good after the testing task is completed.
[0020] The beneficial effects of this utility model are:
[0021] This utility model discloses a testing device. The testing device includes a body, a testing mechanism, a positioning mechanism, and a driving mechanism; wherein the body is disposed in a supporting position; the testing mechanism is disposed in the body, and a testing space is formed in the middle of the testing mechanism, which can automatically detect whether the test piece is a good product or a defective product; the positioning mechanism includes a base and a positioning block, the positioning block is disposed in the base, the positioning block can position the test piece in the horizontal direction, and the base can support the test piece in the vertical direction; the driving mechanism is disposed in the body, and the base is disposed on the driving mechanism, the driving mechanism being configured to drive the base to move into the testing space so that the test piece arrives at the testing station.
[0022] In this equipment, the main body ensures stability during the testing process, while the positioning block limits and fixes the workpiece under test. The drive mechanism automatically moves the base, along with the positioning block and the workpiece, into the testing space. Once the workpiece reaches the testing station, the testing mechanism automatically inspects it and determines whether it is a good or defective product. Therefore, this equipment can automatically inspect products, thereby eliminating manpower and improving testing efficiency and accuracy. Attached Figure Description
[0023] Figure 1 This is an isometric view of the detection equipment described in an embodiment of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the test piece placed on the testing equipment according to an embodiment of the present invention;
[0025] Figure 3 yes Figure 2 A magnified view of part A in the middle.
[0026] In the picture:
[0027] 10. Main body; 11. Enclosure; 12. Control panel; 13. Start button; 14. Display screen;
[0028] 20. Testing facility; 21. Testing space; 22. Support frame; 23. Test piece; 24. Telescopic assembly;
[0029] 30. Positioning mechanism; 31. Base; 311. Detection hole; 32. Positioning block;
[0030] 40. Drive mechanism; 41. Drive component; 42. Drive block; 43. Slide rail;
[0031] 100. Item to be tested. Detailed Implementation
[0032] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar parts or parts having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0033] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0035] In the description of this utility model, the terms "upper," "lower," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are merely used for distinction in description and have no special meaning.
[0036] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0037] like Figures 1 to 3 As shown, this utility model provides a detection device, such as... Figures 1-3As shown, the testing equipment includes a body 10, a testing mechanism 20, a positioning mechanism 30, and a driving mechanism 40. The body 10 is located in a supporting position. The testing mechanism 20 is located on the body 10, and a testing space 21 is formed in the middle of the testing mechanism 20. The testing mechanism 20 can automatically detect whether the test piece 100 is a good product or a defective product. The positioning mechanism 30 includes a base 31 and a positioning block 32. The positioning block 32 is located on the base 31 and can position the test piece 100 in the horizontal direction. The base 31 can support the test piece 100 in the vertical direction. The driving mechanism 40 is located on the body 10, and the base 31 is located on the driving mechanism 40. The driving mechanism 40 is configured to drive the base 31 to move into the testing space 21 so that the test piece 100 arrives at the testing station.
[0038] In this device, the main body 10 ensures stability during the testing process, while the positioning block 32 ensures the limiting and fixing of the workpiece 100 under test. The drive mechanism 40 automatically drives the base 31, along with the positioning block 32 and the workpiece 100 under test, to move into the testing space 21. After the workpiece 100 reaches the testing station, the testing mechanism 20 automatically tests the workpiece 100 and determines whether it is a good product or a defective product. Therefore, this device can automatically test products, thereby eliminating manpower and improving testing efficiency and accuracy.
[0039] In addition, such as Figures 1-2 As shown, the machine body 10 includes an operating table 12 and a surrounding panel 11. The surrounding panel 11 is arranged around the circumference of the operating table 12 and forms an accommodating space. The detection mechanism 20, the positioning mechanism 30, and the drive mechanism 40 are all arranged within the accommodating space. This arrangement not only integrates the detection mechanism 20, the positioning mechanism 30, and the drive mechanism 40 onto the operating table 12, ensuring the compactness of the structure, but also isolates the above-mentioned mechanisms from the external environment, thus providing good protection.
[0040] It should be noted that the control panel 12 is equipped with a controller, which is communicatively connected to the detection mechanism 20 and the drive mechanism 40. The control panel 12 is equipped with a start button 13. Pressing the start button 13 activates the controller, which in turn drives the detection mechanism 20 and the drive mechanism 40 to complete the detection task. This setup eliminates the need for operators to manually operate the detection mechanism 20 and the drive mechanism 40 individually. After the test piece 100 is mounted on the positioning block 32, pressing the start button 13 initiates the sequential operation of the drive mechanism 40 and the detection mechanism 20, automatically completing the detection. After the detection is complete, the drive mechanism 40 drives the base 31 to return the positioning block 32 and the test piece 100 to their initial positions, facilitating the operator's removal of the test piece 100 and subsequent operations.
[0041] Furthermore, the control panel 12 also integrates a display screen 14. After the testing task is completed, the display screen 14 can show whether the part under test 100 is a defective or good product. Operators can obtain the test results more intuitively through the display screen 14, thereby knowing whether the part under test 100 can be put into use smoothly in the future, without the need for manual calculation, saving time and improving efficiency.
[0042] like Figures 1-2 As shown, the testing mechanism 20 includes a support 22 and two testing components. The two testing components are vertically aligned and spaced apart to form a testing station. This arrangement can meet the requirement of simultaneously testing the top and bottom of the workpiece 100, thereby ensuring the accuracy of the test results. At the same time, the two testing components spaced apart in the vertical direction can naturally form a testing station, and it also facilitates the base 31 to drive the workpiece 100 into the testing station, simplifying the overall structure and improving the ease of operation.
[0043] Specifically, such as Figures 1-3 As shown, each detection component includes multiple detection elements 23 arranged in a matrix. The base 31 has multiple detection holes 311. When the workpiece 100 is in the detection station, the detection ends of the multiple detection elements 23 below the base 31 can be inserted into the multiple detection holes 311 to detect the step difference on the outer periphery of the workpiece 100. Both the upper and lower detection components include multiple detection elements 23, enabling the detection of the matrix-arranged detection points on the upper and lower sides of the workpiece 100. This allows for the determination of the step difference between each set of relatively positioned detection points, facilitating subsequent determination of whether the workpiece 100 is a good or defective product based on the corresponding step difference value. Furthermore, the base 31 has multiple detection holes 311, allowing the multiple detection elements 23 located below to pass smoothly through the detection holes 311 and contact the detection points at the bottom of the workpiece 100, ensuring the smooth progress of the detection work.
[0044] like Figure 1 and Figure 2 As shown, the testing mechanism 20 also includes a telescopic component 24, which is configured to drive multiple testing elements 23 to extend and retract in the vertical direction. In the initial state, the multiple testing elements 23 are not extended, which facilitates the base 31 entering the testing space 21. When the test piece 100 arrives at the testing station, the telescopic component 24 drives the multiple testing elements 23 to extend towards the test piece 100 for testing. After the testing is completed, the telescopic component 24 drives the multiple testing elements 23 to retract, ensuring that the base 31 can smoothly exit the testing space 21, thus ensuring the smoothness and safety of the operation.
[0045] It should be noted that in this embodiment, the telescopic component 24 is a contact displacement sensor, which can drive the detection component 23 to extend after ventilation until the detection end touches the test component 100, and then transmit the corresponding signal to the controller, so that the controller can calculate the step difference value of each point, which can facilitate the subsequent calculation of the detection results.
[0046] In addition, such as Figure 1 and Figure 2 As shown, the drive mechanism 40 includes a drive component 41 and a drive block 42. One side of the drive block 42 is connected to the output end of the drive component 41, and the base 31 is mounted on the top of the drive block 42, so that the drive component 41 can drive the base 31 to move to the detection space 21. This configuration is not only simple in structure but also easy to install, requiring no manual operation. Furthermore, the drive component 41 can communicate with the controller. After the operator presses the start button 13, the drive component 41 can drive the base 31 to move through the drive block 42, thereby smoothly sending the test piece 100 into the detection station or removing the test piece 100 from the detection station after the detection is completed, ensuring convenient operation.
[0047] In addition, such as Figure 1 and Figure 2 As shown, the drive mechanism 40 also includes a slide rail 43, which extends along the width of the base 31. The bottom of the drive block 42 is slidably connected to the slide rail 43. In this structure, the slide rail 43 is mounted on the operating table 12. Therefore, when the output end of the drive component 41 extends or retracts, the drive block 42 can drive the base 31 to slide stably and smoothly on the slide rail 43, thereby ensuring a good driving effect.
[0048] Furthermore, such as Figure 1 and Figure 2 As shown, at least two slide rails 43 are provided, and the at least two slide rails 43 are spaced apart and symmetrically arranged on both sides of the bracket 22 along the length direction of the base 31. The base 31 and each slide rail 43 are slidably connected through a drive block 42. The multiple slide rails 43 can further improve the smoothness of sliding, while the symmetrical distribution structure along both sides of the bracket 22 can fully improve the stability of the base 31 during sliding, avoid the problem of tilting on one side, and ensure a good driving effect.
[0049] It should be noted that in this embodiment, two slide rails 43 are provided. The driving component 41 is a driving cylinder, and only one is required. The driving cylinder drives a driving block 42 to slide on the slide rail 43. At this time, the base 31 can transmit the driving force to the other side, and the driving block 42 on the other side can also slide on the slide rail 43. This not only ensures smoothness but also saves cost and space (only one driving cylinder is required). In other embodiments, multiple slide rails 43 can be provided, or a telescopic motor can be used instead of a driving cylinder. No other limitations are made in this embodiment.
[0050] Referring to the accompanying drawings, the operation process of the detection equipment in this embodiment is described as follows:
[0051] First, the operator places the test piece 100 on the base 31 and fixes it by limiting the position with the positioning block 32;
[0052] Next, press the start button 13, drive component 41 drives base 31 to move into detection space 21, and after the test piece 100 arrives at the detection station, telescopic component 24 drives multiple test pieces 23 to extend and abut against the detection points on the outer periphery of the test piece 100. The controller calculates the detection results and displays on display screen 14 whether the product is good or defective.
[0053] Finally, the telescopic component 24 drives the multiple detection elements 23 to retract, and the drive element 41 drives the base 31 to move out of the detection space 21. After reaching the initial position, the operator can remove the product.
[0054] In summary, the testing equipment in this embodiment can automatically test products and determine whether they are good or defective, thereby saving manpower, improving testing efficiency, and ensuring testing accuracy.
[0055] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A testing device, characterized in that, include: The main body (10) is positioned at the support location; The detection mechanism (20) is located in the body (10), and a detection space (21) is formed in the middle of the detection mechanism (20). The detection mechanism (20) can automatically detect whether the test piece (100) is a good product or a defective product. The positioning mechanism (30) includes a base (31) and a positioning block (32). The positioning block (32) is disposed on the base (31). The positioning block (32) can position the test piece (100) in the horizontal direction, and the base (31) can support the test piece (100) in the vertical direction. A drive mechanism (40) is disposed on the body (10), and a base (31) is disposed on the drive mechanism (40). The drive mechanism (40) is configured to drive the base (31) to move into the detection space (21) so that the test piece (100) arrives at the detection station.
2. The detection device according to claim 1, characterized in that, The testing mechanism (20) includes a support (22) and two testing components, which are arranged vertically opposite each other and spaced apart to form the testing station.
3. The detection device according to claim 2, characterized in that, Each of the detection components includes multiple detection elements (23), and the multiple detection elements (23) are arranged in a matrix. The base (31) has multiple detection holes (311). When the test piece (100) is located at the detection station, the detection ends of the multiple detection elements (23) under the base (31) can be inserted into the multiple detection holes (311) to detect the step difference on the outer periphery of the test piece (100).
4. The detection device according to claim 3, characterized in that, The detection mechanism (20) further includes a telescopic component (24) configured to drive the plurality of detection elements (23) to extend or retract in a vertical direction.
5. The detection device according to claim 2, characterized in that, The drive mechanism (40) includes a drive member (41) and a drive block (42). One side of the drive block (42) is connected to the output end of the drive member (41), and the base (31) is installed on the top of the drive block (42) so that the drive member (41) can drive the base (31) to move to the detection space (21).
6. The detection device according to claim 5, characterized in that, The drive mechanism (40) also includes a slide rail (43) that extends along the width of the base (31), and the bottom of the drive block (42) is slidably connected to the slide rail (43).
7. The detection device according to claim 6, characterized in that, At least two slide rails (43) are provided, and at least two slide rails (43) are spaced apart and symmetrically arranged on both sides of the bracket (22) along the length direction of the base (31). The base (31) and each slide rail (43) are slidably connected through the drive block (42).
8. The detection device according to claim 1, characterized in that, The body (10) includes an operating table (11) and a surrounding panel (12). The surrounding panel (12) is arranged around the operating table (11) and forms a receiving space. The detection mechanism (20), the positioning mechanism (30) and the driving mechanism (40) are all arranged in the receiving space.
9. The detection device according to claim 8, characterized in that, The operating console (11) is equipped with a controller, which is connected to the detection mechanism (20) and the drive mechanism (40). The operating console (11) is equipped with a start button (13). After pressing the start button (13), the controller can drive the detection mechanism (20) and the drive mechanism (40) to complete the detection task.
10. The detection device according to claim 9, characterized in that, The operating table (11) is also equipped with a display screen (14). After the detection task is completed, the display screen (14) can display whether the test piece (100) is a defective product or a good product.