An industrial sewing machine state monitoring device based on internet of things

Abstract

The utility model discloses an industrial sewing machine condition monitoring devices based on internet of things, including the fixed plate frame for bearing, the monitoring device main part of corresponding fixed at fixed plate frame top position department and corresponding electric connection on monitoring device main part's data storage module, the one side position department of fixed plate frame is slid and is provided with the monitoring slide, wherein the monitoring slide is rotatably installed with the tension controller for placing the spinning line, and the one side position department corresponding tension controller of monitoring slide is fixedly installed with the sensing machine case, in the scheme, through corresponding setting the monitoring slide of fixed plate frame one side position department, realize monitoring equipment peripheral equipment simultaneously, effectively carry out centralized integration use to relevant sensor structure, utilize the fixed of sticking corresponding organism, effectively play the abnormal vibration alarm and the electric leakage alarm of abnormal sound, effectively guarantee the security and stability of equipment.

Description

Technical Field

[0001] This utility model belongs to the technical field of industrial sewing machine accessories, specifically relating to an industrial sewing machine status monitoring device based on the Internet of Things. Background Technology

[0002] Industrial sewing machines are core equipment in the garment, bag, and leather manufacturing industries, and their operating status directly affects production efficiency and product quality. With the development of industrial Internet of Things (IoT) technology, real-time status monitoring and data analysis of sewing machines to achieve predictive maintenance and intelligent production management has become an important direction for industry upgrading.

[0003] Existing industrial sewing machine condition monitoring technologies, especially in the process of transforming them into IoT terminals, have the following main defects and shortcomings in their device structure: 1. Most of them are internal system tests, and the sensor positions are not uniform and non-standard. This not only affects the appearance, but also makes them prone to failure due to cable pulling, loose connectors or sensor contamination in harsh working conditions such as frequent vibration, a lot of wires and heavy oil. This results in poor reliability. 2. It cannot perform real-time monitoring based on the thread supply status. Specifically, it cannot issue an alarm in time when the thread breaks. The built-in settings cannot effectively guarantee the rapid acquisition of information. To address this, we propose an industrial sewing machine status monitoring device based on the Internet of Things. Utility Model Content

[0004] The purpose of this invention is to provide an industrial sewing machine status monitoring device based on the Internet of Things (IoT) to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an industrial sewing machine status monitoring device based on the Internet of Things, comprising a fixed frame for support, a monitoring device body fixed at the top of the fixed frame, and a data storage module electrically connected to the monitoring device body. A monitoring slide is slidably arranged on one side of the fixed frame, wherein a tension controller for placing the yarn is rotatably mounted on the monitoring slide, and a sensor housing is fixedly installed on one side of the monitoring slide corresponding to the tension controller, and the sensor housing has a thread flow monitoring compartment for yarn penetration detection inside.

[0006] Furthermore, a slider structure is fixedly installed on one side of the monitoring slide, and a groove structure for vertical sliding of the slider structure is provided inside the fixed plate frame, wherein a locking structure is provided at the top of the slider structure.

[0007] Furthermore, the locking structure includes a screw and a nut structure, wherein a limiting slide is provided on one side of the slide structure for monitoring the sliding of the slide carriage, and a slide is provided at the top of the slide structure for the screw on the locking structure to slide through.

[0008] Furthermore, the main body of the monitoring device is equipped with a vibration sensor, a current sensor, and a sound sensor.

[0009] Furthermore, a buzzer is electrically connected to the main body of the monitoring device.

[0010] Furthermore, an infrared sensor is installed inside the cable monitoring compartment at the positions corresponding to the cable inlet and outlet holes, and the infrared sensor is electrically connected to the main body of the monitoring device.

[0011] Furthermore, the bottom of the fixed plate frame is fixedly connected to the external body by fixing screws.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. In this solution, the monitoring carriage is set on one side of the fixed plate frame. While realizing the appearance of the monitoring equipment, it effectively integrates and uses the relevant sensor structure. By fixing it to the corresponding body, it effectively provides alarms for abnormal noise, abnormal vibration and leakage current, thus effectively ensuring the safety and stability of the equipment.

[0013] 2. Furthermore, the sliding monitoring carriage enables the adjustment of the spinning yarn position, greatly ensuring the stability of the equipment and avoiding data anomalies caused by fixed-point monitoring in a single fixed position or mechanical memory, thus increasing the accuracy of the monitoring data. Attached Figure Description

[0014] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0015] Figure 1 This is a schematic diagram of the overall perspective structure of this utility model; Figure 2 This is a side perspective structural diagram of the present invention; Figure 3 This is a schematic diagram of the main structure of the monitoring device of this utility model; In the diagram: 1. Fixed frame; 2. Monitoring device body; 3. Data storage module; 4. Monitoring carriage; 5. Cable monitoring compartment; 6. Tension controller; 7. Sliding block structure; 8. Slide groove structure; 9. Sensor housing; 10. Yarn spinning; 11. Locking structure; 12. Fixing screw. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0017] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0018] Reference Figures 1-3 The present invention proposes a technical solution: an industrial sewing machine status monitoring device based on the Internet of Things, comprising a fixed frame 1 for support, a monitoring device body 2 fixed at the top of the fixed frame 1, and a data storage module 3 electrically connected to the monitoring device body 2. A monitoring slide 4 is slidably arranged on one side of the fixed frame 1, wherein a tension controller 6 for placing yarn 10 is rotatably mounted on the monitoring slide 4, and a sensor housing 9 is fixedly installed on one side of the monitoring slide 4 corresponding to the tension controller 6, and the sensor housing 9 has a thread tracking monitoring compartment 5 for detecting the thread 10 passing through.

[0019] A slider structure 7 is fixedly installed on one side of the monitoring slide 4, and a groove structure 8 is provided inside the fixed plate frame 1 for the slider structure 7 to slide vertically. A locking structure 11 is provided at the top of the slider structure 7. The locking structure 11 includes a screw and a nut structure. A limiting slide is provided on one side of the groove structure 8 for the monitoring slide 4 to slide, and a slide is provided at the top of the groove structure 8 for the screw on the locking structure 11 to slide through.

[0020] The main body 2 of the monitoring device is equipped with a vibration sensor, a current sensor and a sound sensor.

[0021] In this embodiment, a buzzer is electrically connected to the main body 2 of the monitoring device. An infrared sensor is installed inside the wiring monitoring compartment 5 at the position corresponding to the inlet and outlet holes, and the infrared sensor is electrically connected to the main body 2 of the monitoring device. The bottom position of the fixed plate frame 1 is fixedly connected to the external body by the fixing screw 12. In this solution, by using the monitoring slide 4 corresponding to the position on one side of the fixed plate frame 1, the peripheral equipment of the monitoring device is realized, and the relevant sensor structure is effectively integrated and used. By fixing it to the corresponding body, it can effectively play the role of abnormal noise, abnormal vibration alarm and leakage alarm, effectively ensuring the safety and stability of the equipment.

[0022] The working principle and usage process of this utility model: When using this IoT-based industrial sewing machine status monitoring device, the spinning thread 10 is fixed on the tension controller 6 and passes through the thread monitoring chamber 5 on the sensor housing 9. When the spinning thread 10 starts spinning, it will vibrate through the thread monitoring chamber 5 at a fixed frequency. When a break occurs in the spinning thread 10, the infrared sensor inside the thread monitoring chamber 5 will detect the missing thread and convert the corresponding electrical signal to the main body 2 of the monitoring device, and trigger an alarm through a buzzer. Since the main body 2 of the monitoring device is fixed on the machine body, it can effectively detect and protect against leakage current in the circuit. It can also detect abnormal sounds at the contact points, thus completing its use. When the winding section needs to be adjusted, simply loosen the nut on the locking structure 11 clockwise and slide the monitoring carriage 4 up and down along the slide groove structure 8 so that the vertical line can be adjusted. After the adjustment is completed, simply turn the nut on the locking structure 11 counterclockwise to fix it and complete the use.

[0023] It should be added that the motion trajectory reference of tension controller 6 Figure 1 From this perspective, each roller controls the tension of the spinning yarn 10 by moving up and down, thereby ensuring the stability of the equipment.

[0024] As can be seen from the above working process, by using the sliding monitoring carriage 4, the position of the spinning yarn 10 is adjusted, which greatly ensures the stability of the equipment and avoids data abnormalities caused by fixed-point monitoring at a single fixed position or mechanical memory, thereby increasing the accuracy of the monitoring data.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An industrial sewing machine status monitoring device based on the Internet of Things, comprising a fixed frame (1) for support, a monitoring device body (2) fixed at the top of the fixed frame (1), and a data storage module (3) electrically connected to the monitoring device body (2), characterized in that: A monitoring slide (4) is slidably installed on one side of the fixed plate frame (1). A tension controller (6) for placing the yarn (10) is rotatably installed on the monitoring slide (4). A sensor box (9) is fixedly installed on one side of the monitoring slide (4) corresponding to the tension controller (6). A yarn tracking monitoring compartment (5) for yarn (10) penetration detection is opened inside the sensor box (9).

2. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 1, characterized in that: A slider structure (7) is fixedly installed on one side of the monitoring slide (4), and a groove structure (8) for the slider structure (7) to slide vertically is provided inside the fixed plate frame (1), wherein a locking structure (11) is provided at the top of the slider structure (7).

3. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 2, characterized in that: The locking structure (11) includes a screw and a nut structure. A limiting slide is provided on one side of the slide structure (8) for the monitoring slide (4) to slide, and a slide is provided at the top of the slide structure (8) for the screw on the locking structure (11) to slide through.

4. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 1, characterized in that: The main body (2) of the monitoring device is equipped with a vibration sensor, a current sensor and a sound sensor.

5. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 4, characterized in that: The main body (2) of the monitoring device is electrically connected to a buzzer.

6. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 1, characterized in that: Infrared sensors are installed inside the wiring monitoring compartment (5) at the positions corresponding to the inlet and outlet holes, and the infrared sensors are electrically connected to the main body (2) of the monitoring device.

7. The industrial sewing machine status monitoring device based on the Internet of Things according to claim 1, characterized in that: The bottom of the fixed plate frame (1) is fixedly connected to the external body by a fixing screw (12).

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