A single-channel gas ultrasonic detection device
Patent Information
- Application Number
- CN202521829072.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0004]本实用新型提供了一种单声道气体超声检测装置,具备无需开孔的有益效果,解决了上述背景技术中所提到现有的测量装置的安装结构较为复杂,常需要开孔,且要对孔位的倾角进行反复测量和校正,安装难度大,并且,无法针对测量数据进行溯源,无法得到精确的测量结果,很难满足碳排放的精确计量的问题
1、该一种单声道气体超声检测装置,通过设置法兰,有效利用烟囱的采样孔进行单端插入式安装,无需开孔,无需倾角,并适用多种采样口规格,解决了在烟囱上开孔安装的难题;
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Figure CN224839036U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of instrumentation technology, specifically to a single-channel gas ultrasonic detection device. Background Technology
[0002] To proactively address global warming and its resulting extreme climate change, major countries worldwide are taking concrete actions to reduce carbon dioxide emissions. In the future, with the gradual improvement of continuous monitoring technologies, continuous monitoring will inevitably become an important method for measuring carbon emissions, working in conjunction with accounting methods to support high-quality carbon emission management. Therefore, it is necessary to further improve the accuracy and reliability of monitoring, particularly the accuracy of flue gas flow measurement.
[0003] The existing measuring devices have a relatively complex installation structure, often requiring drilling and repeated measurement and correction of the hole angle, making installation difficult. Furthermore, the measurement data cannot be traced, and accurate measurement results cannot be obtained, making it difficult to meet the needs of accurate carbon emission measurement. Utility Model Content
[0004] This invention provides a single-channel gas ultrasonic detection device, which has the advantage of not requiring drilling. It solves the problems mentioned in the background art, such as the complex installation structure of existing measuring devices, which often require drilling and repeated measurement and correction of the inclination angle of the hole, making installation difficult. Furthermore, it is impossible to trace the measurement data and obtain accurate measurement results, making it difficult to meet the problem of accurate carbon emission measurement.
[0005] This utility model provides the following technical solution: a single-channel gas ultrasonic detection device, comprising an ultrasonic detection unit, wherein an insertion rod is connected to the outer wall of the ultrasonic detection unit, and the surface of the insertion rod is provided with a connecting component fixed to the detection flue. A control box is located at the end of the insertion rod away from the ultrasonic detection unit, and the control box and the ultrasonic detection unit are electrically connected.
[0006] As an optional embodiment of the single-channel gas ultrasonic detection device of this utility model, the insertion rod is configured as a hollow structure, and a cable is provided inside the insertion rod. The cable passes through the insertion rod and connects the ultrasonic detection unit and the control box.
[0007] As an optional embodiment of the single-channel gas ultrasonic detection device of this utility model, the connecting component includes a flange, which is connected to the outer surface of the insertion rod, and a clamp is provided on one side of the flange.
[0008] As an optional embodiment of the single-channel gas ultrasonic detection device of this utility model, an annular groove is provided on one side of the flange, and a sealing ring is installed in the annular groove.
[0009] As an optional solution of the single-channel gas ultrasonic detection device described in this utility model, the control box is equipped with a power supply, and one side of the power supply is electrically connected to an integrator, a microcontroller and a signal acquisition module.
[0010] As an optional embodiment of the single-channel gas ultrasonic detection device of this utility model, the ultrasonic detection unit includes ultrasonic probes symmetrically arranged in the sound channel.
[0011] This utility model has the following beneficial effects: 1. This single-channel gas ultrasonic detection device, by setting a flange, effectively utilizes the sampling hole of the chimney for single-end insertion installation, without the need for drilling or tilting, and is applicable to various sampling port specifications, solving the problem of drilling holes on the chimney for installation. 2. This single-channel gas ultrasonic detection device, by setting up a single-channel ultrasonic detection unit, enables individual verification, traceability, and accurate measurement results, thus meeting the requirements for accurate carbon emission measurement. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0013] Figure 2 For the present utility model Figure 1 Enlarged cross-sectional view of section A.
[0014] Figure 3 This is a cross-sectional structural diagram of the ultrasonic testing unit of this utility model.
[0015] Figure 4 This is a schematic diagram of the main structure of the chimney of this utility model.
[0016] Figure 5 This is a top sectional view of the chimney structure of this utility model.
[0017] In the diagram: 1. Insertion rod; 2. Cable; 3. Flange; 4. Control box; 5. Ultrasonic testing unit; 6. Ultrasonic probe; 7. Chimney; 8. Sampling hole. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0019] Please see Figures 1 to 5 This utility model discloses a single-channel gas ultrasonic detection device, including an ultrasonic detection unit 5, which includes a detection channel, ultrasonic transducers on both sides of the detection channel, and symmetrically arranged ultrasonic probes 6 inside the ultrasonic detection unit 5.
[0020] In this embodiment, the ultrasonic detection unit 5 extends into the chimney 7 to be tested. Considering the ease of installation of the ultrasonic gas flow meter, a single-end insertion installation is adopted for the sampling hole 8 of the chimney 7. It should be noted that the sampling hole 8 and the sampling position comply with the relevant provisions in GB / T 16157, requiring no drilling or tilting angle, and is applicable to various sampling hole 8 specifications, preferably any one of DN80, DN100, and DN125, thus solving the problem of drilling holes for installation on the chimney 7.
[0021] It should be noted that: The ultrasonic probe 6 converts electrical energy into mechanical energy, i.e., ultrasonic waves, through the inverse piezoelectric effect. When the ultrasonic waves encounter an object, some of them are reflected back. These reflected waves act on the piezoelectric crystal of the probe, causing it to generate an alternating electric field under alternating tension and pressure. The electrical signals received by the probe are transmitted to the ultrasonic host for processing and are finally displayed on the screen as images or data for diagnosis or measurement.
[0022] The connecting assembly includes a flange 3, which is connected to the outer surface of the insert rod 1.
[0023] See Figure 4 and Figure 5 A sampling hole 8 is provided on the side wall of the chimney 7. An insertion rod 1 passes through the sampling hole 8 and extends into the chimney 7. The insertion depth of the insertion rod 1 is determined as needed, acting on the detection position. After the position is determined, it is fixed to the outer wall of the chimney 7 using a flange 3. The insertion rod 1 is a hollow structure, and a cable 2 is installed inside the insertion rod 1. The cable 2 runs through the insertion rod 1 and connects the ultrasonic testing unit 5 and the control box 4.
[0024] In this embodiment, a hollow insert rod 1 is provided to extend the ultrasonic detection unit 5 into the chimney 7. The cable 2 is passed through the insert rod 1, with one end connected to the ultrasonic detection unit 5 and the other end connected to the control box 4, so that the data collected by the ultrasonic detection unit 5 can be successfully transmitted to the control box 4.
[0025] It should be noted that plug 1 is both a support component and a protective sleeve for the signal output cable.
[0026] The control box 4 contains a power supply, and the power supply is electrically connected to an integrator, a microcontroller, and a signal acquisition module.
[0027] In this embodiment, a control box 4 is set up and operates outside the chimney 7. Data is transmitted to the control box 4 via a cable. The control box 4 integrates a signal processing unit and an integrator. The signal processing unit consists of a power supply, a microcontroller, and a signal acquisition module. It transmits basic data to the integrator. The integrator has the functions of processing the acquired signals, displaying, outputting, and recording the measurement results. It calculates the flow rate or velocity of the flue gas passing through the cross section of the entire chimney 7 and communicates the feedback to the CEMS system.
[0028] The flange 3 has a clamp on one side and an annular groove on one side, and a sealing ring is installed in the annular groove.
[0029] In this embodiment, a clamp is provided on one side of the flange 3 to enhance the stability of the connection between the flange 3 and the chimney 7. At the same time, a sealing ring is provided inside the flange 3 to reduce the friction of the installation mating surface and improve the installation stability of the plug rod 1.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A single-channel gas ultrasonic detection device, comprising an ultrasonic detection unit (5), characterized in that: The outer wall of the ultrasonic testing unit (5) is connected to a plug rod (1), and the surface of the plug rod (1) is provided with a connecting component that is fixed to the testing flue. The insertion rod (1) is provided with a control box (4) at the end away from the ultrasonic detection unit (5), and the control box (4) and the ultrasonic detection unit (5) are electrically connected.
2. The single-channel gas ultrasonic detection device according to claim 1, characterized in that: The insertion rod (1) is a hollow structure, and a cable (2) is provided inside the insertion rod (1). The cable (2) passes through the insertion rod (1) and is connected between the ultrasonic detection unit (5) and the control box (4).
3. The single-channel gas ultrasonic detection device according to claim 1, characterized in that: The connecting assembly includes a flange (3), which is connected to the outer surface of the plug rod (1), and a clamp is provided on one side of the flange (3).
4. A single-channel gas ultrasonic detection device according to claim 3, characterized in that: An annular groove is provided on one side of the flange (3), and a sealing ring is installed in the annular groove.
5. A single-channel gas ultrasonic detection device according to claim 4, characterized in that: The control box (4) is equipped with a power supply, and the power supply is electrically connected to an integrator, a microcontroller and a signal acquisition module.
6. A single-channel gas ultrasonic detection device according to claim 1, characterized in that: The ultrasonic detection unit (5) includes two sets of ultrasonic probes (6) symmetrically arranged in the acoustic channel.