Bearing quality inspection tool

Abstract

The utility model relates to quality inspection frock technical field, and disclose a bearing quality inspection frock, including frock base, the upper end one side of frock base is assembled with the protective cover, the upper end other side of frock base is assembled with the rotary disc, the upper end of rotary disc is assembled with four bearing fixing cylinders, the upper surface of rotary disc is offered along its axle even equidistance and is opened with the accommodation groove, bearing fixing cylinder is installed in the accommodation groove, the upper end edge of rotary disc is offered with four arc indentations, this device sets up the rotary disc on frock base, and sets up multiple bearing fixing cylinders on the rotary disc, to fix the bearing needing quality inspection, and along the rotary disc axle even equidistant distribution, forms four station detection structure, and greatly shortens single bearing detection period, and adapts the quality inspection demand of batch production, effectively promotes overall detection efficiency, reduces enterprise production accumulation risk.

Description

Technical Field

[0001] This utility model relates to the field of quality inspection tooling technology, specifically a bearing quality inspection tooling. Background Technology

[0002] In the bearing manufacturing industry, quality inspection is a crucial step in ensuring the performance and lifespan of bearing products. It requires rigorous testing of core indicators such as dimensional accuracy, smooth rotation, and surface defects. Currently, mainstream bearing quality inspection methods in the industry suffer from the following pain points: existing inspection fixtures are mostly single-station designs, capable of fixing and inspecting only one bearing at a time. After inspection, the old bearing must be manually disassembled and the new bearing installed, resulting in a significant waiting period. Especially in mass production scenarios, the single-station inspection mode cannot match the production line's pace, leading to low overall quality inspection efficiency, potential bearing product accumulation, and increased production cycles and costs. Therefore, new technical solutions are needed to address these issues. Utility Model Content

[0003] The purpose of this utility model is to provide a bearing quality inspection fixture to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a bearing quality inspection fixture, comprising a fixture base, a protective cover mounted on one side of the upper end of the fixture base, a rotating disk mounted on the other side of the upper end of the fixture base, four bearing fixing cylinders mounted on the upper end of the rotating disk, and a settling groove evenly spaced along the axis of the upper surface of the rotating disk; the bearing fixing cylinders are installed in the settling grooves, and four arc-shaped notches are formed at the upper edge of the rotating disk, each arc-shaped notch being positioned between two adjacent settling grooves; a lifting frame is mounted inside the protective cover, a rotary motor is mounted at the bottom end of the lifting frame, a detection frame is mounted at the drive end of the rotary motor, and a detection head is mounted inside the detection frame.

[0005] Preferably, the upper end of the tooling base is equipped with a rotating rod, the center of the rotating disk is provided with a rotating opening, a shaft seat is installed in the rotating opening, the shaft seat is sleeved on the outside of the rotating rod, and the top end of the rotating rod is fitted with a limit cap at the upper end of the shaft seat.

[0006] Preferably, the bearing seat includes a shaft cylinder a and a shaft cylinder b installed inside the rotating port. The inner walls of the shaft cylinder a and the shaft cylinder b are provided with rotating cavities along their axes. Ball bearings are installed inside the rotating cavities and are fitted against the outer wall of the rotating rod.

[0007] Preferably, both ends of the outer walls of the shaft cylinder a and shaft cylinder b are fitted with limiting rings, and the outer diameter of the limiting ring is larger than the inner diameter of the opening.

[0008] Preferably, both the outer walls of the shaft cylinder a and the shaft cylinder b are provided with oil injection holes, and plugs are inserted into the oil injection holes.

[0009] Preferably, the bearing fixing cylinder includes an arc-shaped cylinder a and an arc-shaped cylinder b arranged opposite to each other. The arc-shaped cylinder a and the arc-shaped cylinder b are connected by a snap-fit ​​structure. The snap-fit ​​structure includes a snap-fit ​​block installed on the side wall of the arc-shaped cylinder a and a snap-fit ​​groove opened on the side wall of the arc-shaped cylinder b. The snap-fit ​​block snaps into the snap-fit ​​groove.

[0010] Preferably, the inner wall of the card block has an elastic cavity, and an elastic element is installed inside the elastic cavity.

[0011] Preferably, the top of the protective cover is equipped with an electric push rod, the output end of which extends into the interior of the protective cover and connects to the lifting frame. Slide tracks are provided on both inner walls of the protective cover, and sliders are installed on both inner walls of the lifting frame, with the sliders installed in the slide tracks.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This device fixes the bearings that need to be inspected by setting a rotating disk on the tooling base and setting multiple bearing fixing cylinders on the rotating disk. The bearings are evenly and equidistantly distributed along the axis of the rotating disk to form a four-station inspection structure, which greatly shortens the inspection cycle of a single bearing, adapts to the quality inspection needs of batch production, effectively improves the overall inspection efficiency, and reduces the risk of production backlog for enterprises. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the rotating disk of this utility model; Figure 3 This is a schematic diagram of the bearing seat of this utility model; Figure 4 This is a schematic diagram of the snap-fit ​​structure of this utility model.

[0014] In the diagram: 1. Tooling base; 2. Protective cover; 3. Rotary disk; 4. Electric push rod; 5. Elastic element; 6. Inspection frame; 7. Rotary motor; 8. Inspection head; 9. Lifting frame; 10. Slide rail; 11. Rotating rod; 12. Arc-shaped notch; 13. Rotary opening; 14. Shaft seat; 141. Shaft cylinder a; 142. Shaft cylinder b; 143. Rotating cavity; 144. Ball bearing; 145. Oil injection hole; 146. Limiting ring; 15. Limiting cap; 16. Storage groove; 17. Bearing fixing cylinder; 171. Arc-shaped cylinder a; 172. Arc-shaped cylinder b; 18. Clamping block; 19. Clamping groove; 20. Elastic cavity. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-4 As shown, a bearing quality inspection fixture includes a fixture base 1. A protective cover 2 is mounted on one side of the upper end of the fixture base 1, and a rotating disk 3 is mounted on the other side of the upper end of the fixture base 1. Four bearing fixing cylinders 17 are mounted on the upper end of the rotating disk 3. The upper surface of the rotating disk 3 is provided with storage grooves 16 evenly spaced along its axis. The bearing fixing cylinders 17 are installed in the storage grooves 16. Four arc-shaped notches 12 are provided at the upper edge of the rotating disk 3. Each arc-shaped notch 12 is located between two adjacent storage grooves 16. A lifting frame 9 is mounted inside the protective cover 2. A rotary motor 7 is mounted at the bottom end of the lifting frame 9. A detection frame 6 is mounted at the drive end of the rotary motor 7. A detection head 8 is mounted inside the detection frame 6.

[0017] In the specific implementation process, drive wheels are installed at the four corners of the bottom of the tooling base 1, which can drive the overall sampling device to move in position, making it easy to move the whole device. Four bearing fixing cylinders 17 are set at the upper end of the rotating disk 3, which can fix four bearings to be inspected. The bearing fixing cylinders 17 can be inserted into the storage groove 16 for fixing. The detection head 8 is a high-definition camera used to detect the bearing surface.

[0018] In some technical solutions, a rotating rod 11 is mounted on the upper end of the tooling base 1, and a rotating opening 13 is opened at the center of the rotating disk 3. A shaft seat 14 is installed in the rotating opening 13. The shaft seat 14 is sleeved on the outside of the rotating rod 11, and a limit cap 15 is fitted on the upper end of the shaft seat 14 at the top of the rotating rod 11.

[0019] In the specific implementation process, the shaft seat 14 is fixed inside the rotating port 13, and the rotating disk 3 is installed on the outside of the rotating rod 11 through the shaft seat 14. The rotating rod 11 is fixed on the upper end of the tooling base 1, thereby realizing the rotation of the rotating disk 3. The outer diameter of the limiting cap 15 is larger than the outer diameter of the shaft seat 14, and the outer wall of the limiting cap 15 is provided with external threads, while the outer wall of the rotating rod 11 is provided with internal threads.

[0020] In some technical solutions, the bearing seat 14 includes a shaft cylinder a141 and a shaft cylinder b142 installed inside the rotating port 13. The inner walls of the shaft cylinder a141 and the shaft cylinder b142 are provided with a rotating cavity 143 along their axis. A ball bearing 144 is installed inside the rotating cavity 143 and is fitted to the outer wall of the rotating rod 11.

[0021] In the specific implementation process, when the bearing seat 14 and the rotating rod 11 rotate relative to each other, the ball bearing 144 that is in contact with them rotates in the rotating cavity 143.

[0022] In some technical solutions, both ends of the outer wall of shaft cylinder a141 and shaft cylinder b142 are fitted with limiting rings 146, and the outer diameter of the limiting rings 146 is larger than the inner diameter of the turning port 13.

[0023] In the specific implementation process, the upper limiting ring 146 is fitted with the upper side wall of the rotating disk 3, and the lower limiting ring 146 is fitted with the lower side wall of the rotating disk 3, thereby fixing the combined bearing seat 14 in the rotating port 13. The inner wall of the limiting ring 146 is provided with internal threads, and the outer walls of the shaft cylinder a141 and shaft cylinder b142 are provided with external threads. The limiting ring 146 is fixed on the combined bearing seat 14 by means of cylinder thread engagement.

[0024] In some technical solutions, oil injection holes 145 are provided on the outer walls of both shaft cylinder a141 and shaft cylinder b142, and a plug is inserted into the oil injection hole 145.

[0025] In the specific implementation process, the oil injection hole 145 is connected to the rotating cavity 143, and lubricating oil can be added into it.

[0026] In some technical solutions, the bearing fixing cylinder 17 includes an arc-shaped cylinder a171 and an arc-shaped cylinder b172 arranged opposite to each other. The arc-shaped cylinder a171 and the arc-shaped cylinder b172 are connected by a snap-fit ​​structure. The snap-fit ​​structure includes a snap block 18 installed on the side wall of the arc-shaped cylinder a171 and a snap groove 19 opened on the side wall of the arc-shaped cylinder b172. The snap block 18 snaps into the snap groove 19.

[0027] In the specific implementation process, the bearing fixing cylinder 17 is made of two arc-shaped cylinders a171 and b172 with the same structure. After being fixed by a snap-fit ​​structure, it is installed in the storage groove 16. The outer wall of the bearing fixing cylinder 17 and the inner wall of the storage groove 16 are interference fit.

[0028] In some technical solutions, an elastic cavity 20 is formed in the inner wall of the card block 18, and an elastic element 5 is installed inside the elastic cavity 20.

[0029] In the specific implementation process, the arc-shaped cylinders a171 and b172 are fixed by inserting the locking block 18 into the locking slot 19. The elasticity of the locking block 18 can be improved by setting the elastic element 5.

[0030] In some technical solutions, the top of the protective cover 2 is equipped with an electric push rod 4. The output end of the electric push rod 4 extends into the interior of the protective cover 2 and is connected to the lifting frame 9. Slide tracks 10 are provided on both sides of the inner wall of the protective cover 2. Slider blocks are installed on both sides of the lifting frame 9 and are installed in the slide tracks 10.

[0031] In the specific implementation process, the lifting frame 9 is driven to rise and fall by the electric push rod 4, and the rotary motor 7 is a forward and reverse motor.

[0032] Working principle: The operator places the bearings to be inspected into the four bearing fixing cylinders 17 on the rotating disk 3. The rotating disk 3 is connected to the rotating rod 11 of the tooling base 1 via a shaft seat 14. The ball bearings 144 in the rotating cavity 143 of the inner wall of the shaft seat 14 a141 and shaft seat b142 fit against the outer wall of the rotating rod 11 to reduce rotational friction. The operator can apply force through the arc-shaped notch 12 on the edge of the rotating disk 3 to push the rotating disk 3 to rotate around the rotating rod 11, switching the bearing fixing cylinders 17 containing the bearings to the inspection position below the protective cover 2. The electric push rod 4 at the top of the protective cover 2 is activated, driving the output end connected to The lifting frame 9 moves up and down along the slide rail 10 on the inner wall of the protective cover 2. Through the precise control of the electric push rod 4, the rotary motor 7, the inspection frame 6, and the inspection head 8 at the bottom of the lifting frame 9 are driven to rise and fall synchronously until the inspection head 8 moves to the inspection height that matches the surface of the bearing to be inspected. After the inspection of a single station is completed, the electric push rod 4 drives the lifting frame 9 to lift and reset the inspection head 8. The operator pushes the rotary table 3 again to switch the next station with the bearing to be inspected to the area below the inspection head 8. The above steps are repeated until all the bearings at the four stations have been inspected. Finally, the inspected bearings are removed, completing one round of quality inspection.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bearing quality inspection fixture, comprising a fixture base (1), characterized in that: A protective cover (2) is installed on one side of the upper end of the tooling base (1), and a rotating disk (3) is installed on the other side of the upper end of the tooling base (1). Four bearing fixing cylinders (17) are installed on the upper end of the rotating disk (3). Storage grooves (16) are evenly and equidistantly opened on the upper surface of the rotating disk (3) along its axis. The bearing fixing cylinder (17) is installed in the storage slot (16). Four arc-shaped notches (12) are opened at the upper edge of the rotating disk (3). Each arc-shaped notch (12) is set between two adjacent storage slots (16). The protective cover (2) is equipped with a lifting frame (9). The bottom end of the lifting frame (9) is equipped with a rotary motor (7). The drive end of the rotary motor (7) is equipped with a detection frame (6). The detection frame (6) is equipped with a detection head (8).

2. The bearing quality inspection fixture according to claim 1, characterized in that: The upper end of the tooling base (1) is equipped with a rotating rod (11), and a rotating opening (13) is provided at the center of the rotating disk (3). A shaft seat (14) is installed in the rotating opening (13). The shaft seat (14) is sleeved on the outside of the rotating rod (11), and the top end of the rotating rod (11) is fitted with a limit cap (15) at the upper end of the shaft seat (14).

3. The bearing quality inspection fixture according to claim 2, characterized in that: The bearing seat (14) includes a shaft cylinder a (141) and a shaft cylinder b (142) installed inside the rotating port (13). The inner walls of the shaft cylinder a (141) and the shaft cylinder b (142) are provided with rotating cavities (143) along their axes. Ball bearings (144) are installed inside the rotating cavities (143), and the ball bearings (144) are fitted against the outer wall of the rotating rod (11).

4. The bearing quality inspection fixture according to claim 3, characterized in that: Both ends of the outer walls of the shaft cylinder a (141) and shaft cylinder b (142) are fitted with limiting rings (146), and the outer diameter of the limiting rings (146) is larger than the inner diameter of the rotating opening (13).

5. A bearing quality inspection fixture according to claim 4, characterized in that: Both the outer walls of the shaft cylinder a (141) and the shaft cylinder b (142) are provided with oil injection holes (145), and a plug is inserted into the oil injection hole (145).

6. The bearing quality inspection fixture according to claim 1, characterized in that: The bearing fixing cylinder (17) includes an arc-shaped cylinder a (171) and an arc-shaped cylinder b (172) arranged opposite to each other. The arc-shaped cylinder a (171) and the arc-shaped cylinder b (172) are connected by a snap-fit ​​structure. The snap-fit ​​structure includes a snap block (18) installed on the side wall of the arc-shaped cylinder a (171) and a snap groove (19) opened on the side wall of the arc-shaped cylinder b (172). The snap block (18) is snapped into the snap groove (19).

7. A bearing quality inspection fixture according to claim 6, characterized in that: The inner wall of the card block (18) has an elastic cavity (20), and an elastic element (5) is installed inside the elastic cavity (20).

8. A bearing quality inspection fixture according to claim 1, characterized in that: The top of the protective cover (2) is equipped with an electric push rod (4). The output end of the electric push rod (4) extends into the interior of the protective cover (2) and is connected to the lifting frame (9). The inner walls on both sides of the protective cover (2) are provided with slide rails (10). The two sides of the lifting frame (9) are equipped with sliders, and the sliders are installed in the slide rails (10).

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