Artificial stone chemical composition testing device
Patent Information
- Application Number
- CN202521742310.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-15
AI Technical Summary
[0004]针对现有技术存在的不足,本实用新型目的是提供一种人造石化学成分测试装置以解决上述背景技术中提出的问题本实用新型结构新颖,通过设置纵向移动座、横向移动座、取样组件、输送机构和收集机构的协同结构,无需人工干预取样过程,纵向和横向移动座可带动取样组件自动调整取样位置,实现不停机取样,大幅缩短单一样品的取样时间,同时,输送机构通过机械方式将样品碎屑输送至收集机构,收集机构的密封结构避免了样品与外界接触,降低了污染风险,改善了人工取样时的污染问题
[0013]1.本实用新型通过设置纵向移动座、横向移动座、取样组件、输送机构和收集机构的协同结构,无需人工干预取样过程,纵向和横向移动座可带动取样组件自动调整取样位置,实现不停机取样,大幅缩短单一样品的取样时间,同时,输送机构通过机械方式将样品碎屑输送至收集机构,收集机构的密封结构避免了样品与外界接触,降低了污染风险,改善了人工取样时的污染问题。
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Figure CN224839468U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of building materials technology, specifically to a device for testing the chemical composition of artificial stone. Background Technology
[0002] Resin-based artificial stone is a new type of environmentally friendly decorative material made of high molecular resins (such as polymethyl methacrylate, unsaturated polyester, epoxy resin, etc.) as the matrix and composite inorganic fillers (such as quartz, calcium carbonate, aluminum hydroxide, etc.). It is widely used in the construction and home furnishing fields. In the artificial stone production process, it is necessary to test the composition of artificial stone and use artificial stone chemical composition testing equipment.
[0003] Existing chemical composition testing equipment requires drilling multiple points on artificial stone slabs for sampling when testing them. Currently, this is mostly done manually. Since each sampling requires stopping the machine, the testing process is interrupted. The repeated start-ups and shutdowns result in a lengthy sampling cycle and low testing efficiency. At the same time, the increased number of times people handle the samples increases the probability of sample contamination, affecting the accuracy of subsequent component analysis and the continuity of production. Utility Model Content
[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a chemical composition testing device for artificial stone to solve the problems mentioned in the background. This invention features a novel structure. By setting up a collaborative structure of a longitudinal moving seat, a transverse moving seat, a sampling component, a conveying mechanism, and a collection mechanism, the sampling process can be completed without manual intervention. The longitudinal and transverse moving seats can drive the sampling component to automatically adjust the sampling position, achieving sampling without stopping the machine and significantly shortening the sampling time for a single sample. At the same time, the conveying mechanism mechanically transports sample debris to the collection mechanism. The sealed structure of the collection mechanism prevents the sample from contacting the outside environment, reducing the risk of contamination and improving the contamination problem during manual sampling.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a chemical composition testing device for artificial stone, comprising a machine tool, a longitudinal moving seat mounted on the upper side of the machine tool, a transverse moving seat mounted on the upper side of the longitudinal moving seat, a sampling component disposed on one side of the transverse moving seat, a detection instrument disposed on one side of the sampling component, and a collection mechanism disposed on one side of the conveying mechanism.
[0006] Furthermore, the sampling assembly includes a threaded rod rotatably fitted on the inner wall of the transverse moving seat, a lifting plate threaded onto the threaded rod, a first motor mounted on the upper side of the transverse moving seat, the output end of the first motor being fixedly connected to the upper end of the threaded rod, a second motor mounted on the upper side of the lifting plate, a sampling drill bit rotatably fitted on the lower side of the lifting plate, a drive gear fixedly connected to the output end of the second motor, a driven gear meshing with the drive gear fixedly connected to the upper end of the sampling drill bit, and a protective shell fixedly connected to the lifting plate.
[0007] Furthermore, the drive gear and driven gear are located inside the protective housing, and the second motor is mounted on the upper side of the protective housing.
[0008] Furthermore, the conveying mechanism includes a cavity inside the sampling drill bit, a feed chute is provided at both chip removal slots of the sampling drill bit, a spiral blade is fixedly connected to the inner wall of the cavity, a connecting pipe is installed at the upper end of the sampling drill bit, a negative pressure pump is installed on one side of the lifting plate, and a collection shell is fixedly connected to one side of the lifting plate.
[0009] Furthermore, the feed trough is connected to the cavity, one end of the connecting pipe is connected to the upper end of the negative pressure pump, and the lower end of the negative pressure pump is connected to the collection shell.
[0010] Furthermore, the collecting mechanism includes a drawer box that slides onto one side of the collecting shell, a plug block that is fixedly connected to one side of the drawer box, an installation groove that is provided on the upper side of the inner wall of the collecting shell, a slot that is provided on the upper side of the plug block, a rotating plate that is rotatably fitted to the inner wall of the installation groove, a spring that is fixedly connected to the lower side of one end of the rotating plate, a pressure rod that slides onto the upper side of the collecting shell, a trapezoidal locking block that engages with the slot that is fixedly connected to the lower side of the other end of the rotating plate, and a conical rubber block that engages with the drawer box that is fixedly connected to one side of the inner wall of the collecting shell.
[0011] Furthermore, the lower end of the pressure rod is hinged to the upper side of the rotating plate, one end of the insert extends into the interior of the mounting groove, and the lower end of the spring is fixedly connected to the lower side of the inner wall of the mounting groove.
[0012] The beneficial effects of this utility model are:
[0013] 1. This utility model, through the coordinated structure of a longitudinal moving seat, a transverse moving seat, a sampling component, a conveying mechanism, and a collecting mechanism, eliminates the need for manual intervention in the sampling process. The longitudinal and transverse moving seats can drive the sampling component to automatically adjust the sampling position, achieving sampling without stopping the machine and significantly shortening the sampling time for a single sample. At the same time, the conveying mechanism mechanically transports sample debris to the collecting mechanism, and the sealed structure of the collecting mechanism prevents the sample from contacting the outside world, reducing the risk of contamination and improving the contamination problem during manual sampling.
[0014] 2. By setting up a protective shell structure, this utility model can effectively protect the drive gear and driven gear in the sampling component, prevent debris generated during drilling from splashing onto the gear, reduce gear wear, extend the service life of the component, and ensure the stable operation of the sampling process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a chemical composition testing device for artificial stone according to this utility model;
[0016] Figure 2 This is a schematic diagram of the sampling component structure of an artificial stone chemical composition testing device according to the present invention;
[0017] Figure 3 This is a schematic cross-sectional view of the protective shell structure of the artificial stone chemical composition testing device of this utility model;
[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the sampling drill bit of the artificial stone chemical composition testing device of this utility model;
[0019] Figure 5 This is a schematic diagram of the collection mechanism of an artificial stone chemical composition testing device according to the present invention.
[0020] In the diagram: 1. Machine tool; 2. Longitudinal moving seat; 3. Transverse moving seat; 4. Sampling assembly; 41. Threaded rod; 42. Lifting plate; 43. First motor; 44. Second motor; 45. Sampling drill bit; 46. Drive gear; 47. Driven gear; 48. Protective shell; 5. Testing instrument; 6. Conveying mechanism; 61. Cavity; 62. Feed chute; 63. Spiral blade; 64. Connecting pipe; 65. Negative pressure pump; 66. Collection shell; 7. Collection mechanism; 71. Drawer box; 72. Insert block; 73. Mounting slot; 74. Slot; 75. Rotating plate; 76. Spring; 77. Pressure rod; 78. Trapezoidal block; 79. Conical rubber block. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] Please refer to Figures 1 to 5This utility model provides a technical solution: a chemical composition testing device for artificial stone, including a machine tool 1, a longitudinal moving seat 2 mounted on the upper side of the machine tool 1, a transverse moving seat 3 mounted on the upper side of the longitudinal moving seat 2, a sampling component 4 disposed on one side of the transverse moving seat 3, a detection instrument 5 disposed on one side of the sampling component 4, and a collection mechanism 7 disposed on one side of the conveying mechanism 6. The longitudinal moving seat 2 and the transverse moving seat 3 drive the sampling component 4 to a designated sampling position.
[0023] In this embodiment, the sampling assembly 4 includes a threaded rod 41 rotatably fitted on the inner wall of the transverse moving seat 3. A lifting plate 42 is threaded onto the threaded rod 41. A first motor 43 is mounted on the upper side of the transverse moving seat 3, and the output end of the first motor 43 is fixedly connected to the upper end of the threaded rod 41. A second motor 44 is mounted on the upper side of the lifting plate 42, and a sampling drill bit 45 is rotatably fitted on the lower side of the lifting plate 42. A drive gear 46 is fixedly connected to the output end of the second motor 44, and a driven gear 47 that meshes with the drive gear 46 is fixedly connected to the upper end of the sampling drill bit 45. A protective shell 48 is fixedly connected to the lifting plate 42. The drive gear 46 and the driven gear 47 are located inside the protective shell 48, and the second motor 44 is mounted on the upper side of the protective shell 48. The second motor 44 is started, and the drive gear 46 drives the driven gear 47 to rotate, thereby causing the sampling drill bit 45 to rotate. The first motor 43 drives the threaded rod 41 to rotate, which drives the lifting plate 42 to descend. The sampling drill bit 45 contacts the artificial stone and drills a hole. The protective shell 48 is used to protect the drive gear 46 and the driven gear 47 and extend the service life of the components.
[0024] In this embodiment, the conveying mechanism 6 includes a cavity 61 formed inside the sampling drill bit 45. Feed troughs 62 are provided at both chip removal slots of the sampling drill bit 45. A spiral blade 63 is fixedly connected to the inner wall of the cavity 61. A connecting pipe 64 is installed at the upper end of the sampling drill bit 45. A negative pressure pump 65 is installed on one side of the lifting plate 42, and a collection shell 66 is fixedly connected to one side of the lifting plate 42. The feed trough 62 communicates with the cavity 61, one end of the connecting pipe 64 is connected to the upper end of the negative pressure pump 65, and the lower end of the negative pressure pump 65 is connected to the collection shell 66. The collecting mechanism 7 includes a drawer box 71 that slides onto one side of the collecting shell 66. A plug 72 is fixedly connected to one side of the drawer box 71. An installation groove 73 is formed on the upper side of the inner wall of the collecting shell 66. A slot 74 is formed on the upper side of the plug 72. A rotating plate 75 is rotatably fitted onto the inner wall of the installation groove 73. A spring 76 is fixedly connected to the lower side of one end of the rotating plate 75. A pressure rod 77 slides onto the upper side of the collecting shell 66. A trapezoidal locking block 78 that engages with the slot 74 is fixedly connected to the lower side of the other end of the rotating plate 75. A conical rubber block 79 that mates with the drawer box 71 is fixedly connected to one side of the inner wall of the collecting shell 66. The lower end of the pressure rod 77 is hinged to the upper side of the rotating plate 75. One end of the plug 72 extends into the interior of the installation groove 73. The lower end of the spring 76 is fixedly connected to the lower side of the inner wall of the installation groove 73. Sample debris generated during drilling enters cavity 61 through feed chute 62. Spiral blade 63 rotates with sampling drill bit 45 to transport debris upwards. Simultaneously, negative pressure pump 65 starts, creating negative pressure under the action of connecting pipe 64, accelerating the transport of debris to collection shell 66. This transport method avoids the step of manual sample collection, reduces contamination, and is highly efficient. Sample debris enters drawer box 71 inside collection shell 66. Drawer box 71 is fixed by the engagement of insert block 72 and trapezoidal locking block 78. When it is necessary to remove the sample, press the pressure rod 77 to rotate the rotating plate 75, and the trapezoidal locking block 78 disengages from the locking groove 74, allowing the drawer box 71 to be pulled out. This structure facilitates quick sample handling and provides good sealing to prevent sample contamination.
[0025] When using the device, the longitudinal moving seat 2 and the transverse moving seat 3 adjust the sampling component 4 to the artificial stone sampling position. The first motor 43 drives the threaded rod 41, causing the lifting plate 42 to drive the sampling drill bit 45 to descend. The second motor 44 drives the sampling drill bit 45 to rotate and drill through the drive gear 46 and the driven gear 47. The debris generated by drilling enters the cavity 61 through the feed chute 62 and is conveyed upward by the spiral blade 63. At the same time, the negative pressure pump 65 sucks the debris into the drawer box 71 in the collection shell 66 through the connecting pipe 64. The connection between the drawer box 71 and 66 is sealed to prevent the sample in the drawer box 71 from being contaminated. After sampling is completed, press the pressure rod 77, the trapezoidal block 78 disengages from the slot 74, the drawer box 71 is pulled out to obtain the sample, and it is sent to the chemical composition detection instrument for testing. The whole process realizes automatic sampling, transportation and collection, reduces manual intervention, and improves efficiency and sample purity.
[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model.
[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A chemical composition testing device for artificial stone, comprising a machine tool (1) and a conveying mechanism (6), characterized in that: The machine tool (1) is equipped with a longitudinal moving seat (2) on its upper side, and a transverse moving seat (3) is equipped on the upper side of the longitudinal moving seat (2). A sampling component (4) is provided on one side of the transverse moving seat (3), and a detection instrument (5) is provided on one side of the sampling component (4). A collection mechanism (7) is provided on one side of the conveying mechanism (6).
2. The artificial stone chemical composition testing device according to claim 1, characterized in that: The sampling assembly (4) includes a threaded rod (41) rotatably fitted on the inner wall of the transverse moving seat (3). A lifting plate (42) is threadedly fitted on the threaded rod (41). A first motor (43) is mounted on the upper side of the transverse moving seat (3). The output end of the first motor (43) is fixedly connected to the upper end of the threaded rod (41). A second motor (44) is provided on the upper side of the lifting plate (42). A sampling drill bit (45) is rotatably fitted on the lower side of the lifting plate (42). A drive gear (46) is fixedly connected to the output end of the second motor (44). A driven gear (47) meshing with the drive gear (46) is fixedly connected to the upper end of the sampling drill bit (45). A protective shell (48) is fixedly connected to the lifting plate (42).
3. The artificial stone chemical composition testing device according to claim 2, characterized in that: The drive gear (46) and driven gear (47) are located inside the protective shell (48), and the second motor (44) is mounted on the upper side of the protective shell (48).
4. The artificial stone chemical composition testing device according to claim 2, characterized in that: The conveying mechanism (6) includes a cavity (61) inside the sampling drill bit (45), and feed grooves (62) are provided at both chip removal grooves of the sampling drill bit (45). A spiral blade (63) is fixedly connected to the inner wall of the cavity (61). A connecting pipe (64) is installed at the upper end of the sampling drill bit (45). A negative pressure pump (65) is installed on one side of the lifting plate (42), and a collection shell (66) is fixedly connected to one side of the lifting plate (42).
5. The artificial stone chemical composition testing device according to claim 4, characterized in that: The feed trough (62) is connected to the cavity (61), one end of the connecting pipe (64) is connected to the upper end of the negative pressure pump (65), and the lower end of the negative pressure pump (65) is connected to the collection shell (66).
6. The artificial stone chemical composition testing device according to claim 2, characterized in that: The collecting mechanism (7) includes a drawer box (71) that slides on one side of the collecting shell (66). A plug (72) is fixedly connected to one side of the drawer box (71). An installation groove (73) is provided on the upper side of the inner wall of the collecting shell (66). A slot (74) is provided on the upper side of the plug (72). A rotating plate (75) is rotatably fitted to the inner wall of the installation groove (73). A spring (76) is fixedly connected to the lower side of one end of the rotating plate (75). A pressure rod (77) slides on the upper side of the collecting shell (66). A trapezoidal locking block (78) that engages with the slot (74) is fixedly connected to the lower side of the other end of the rotating plate (75). A conical rubber block (79) that engages with the drawer box (71) is fixedly connected to one side of the inner wall of the collecting shell (66).
7. The artificial stone chemical composition testing device according to claim 6, characterized in that: The lower end of the pressure rod (77) is hinged to the upper side of the rotating plate (75), one end of the insert (72) extends into the interior of the mounting groove (73), and the lower end of the spring (76) is fixedly connected to the lower side of the inner wall of the mounting groove (73).