Multifunctional inverted plug type ton bag sampling structure
Patent Information
- Application Number
- CN202522152299.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-11
AI Technical Summary
由于吨袋的质量和体积都比较大,一般是磁性物质与抽样时分步进行,这样方便进行取样设备插入吨袋以及拔出,但是分步需要花费更多的时间成本,当装有样品的吨袋数量较大时,这样的检测方式不能满足生产需要
[0013]1)在本技术中,将磁性取样组件和物料取样组件固定在取样导盘上,通过推动取样导盘进行工作,可一同时完成磁性物质抽取和样品抽取,有效的提高了取样效率。
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Figure CN224839476U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampling technology, and in particular to a multifunctional inverted ton bag sampling structure. Background Technology
[0002] After receiving the materials from the ton bags, they need to be tested. This testing involves two aspects: first, detecting the content of magnetic substances in the materials; and second, extracting a sample for further testing. Because ton bags are relatively large in both weight and volume, the magnetic substance testing and sampling are usually done in stages. This facilitates the insertion and removal of sampling equipment from the ton bags. However, this staged approach requires more time, and when the number of ton bags containing samples is large, this testing method cannot meet production needs. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a multifunctional inverted ton bag sampling structure.
[0004] The objective of this utility model is achieved through the following technical solution:
[0005] A multifunctional inverted ton bag sampling structure includes an equipment base, a top sampling frame, a sliding frame, a sliding drive component, a first sampling drive component, a sampling guide plate, a magnetic sampling component, and a material sampling component. The top sampling frame is fixedly mounted on the equipment base, the sliding frame is slidably mounted on the top sampling frame, the sliding drive component is mounted on the sliding frame and is used to drive the sliding frame to slide, the sampling guide plate is slidably mounted on the sliding frame, the first sampling drive component is fixedly mounted on the upper end of the sliding frame and is used to drive the sampling guide plate to move, and the magnetic sampling component and the material sampling component are both fixedly mounted on the sampling guide plate.
[0006] Furthermore, the material sampling assembly includes a second sampling drive, an outer sampling tube, an inner sampling tube, and a sealing and piercing terminal. The upper end of the outer sampling tube is fixedly mounted on the sampling guide plate. The inner sampling tube is slidably mounted inside the outer sampling tube and cooperates with it. The upper end of the inner sampling tube is connected to the output part of the second sampling drive. The fixing part of the second sampling drive is fixedly mounted on the sampling guide plate. The sealing and piercing terminal is fixedly mounted on the lower end of the inner sampling tube and cooperates with it. The outer sampling tube is provided with multiple first feed ports. The inner sampling tube is provided with multiple second feed ports that cooperate with the first feed ports. The inner sampling tube has a discharge port on its lower side. The lower end of the sliding frame has a sampling guide hole that cooperates with the outer sampling tube.
[0007] Furthermore, a first guide slope that cooperates with the inner wall of the lower end of the sampling inner tube is provided, and a second guide slope that cooperates with the first guide slope is provided on the discharge port.
[0008] Furthermore, a protective ring that mates with the end of the sampling tube is fixedly provided on the outer wall of the sealing and puncturing terminal.
[0009] Furthermore, the magnetic sampling assembly includes a magnetic sampling rod and a magnetic piercing terminal. The upper end of the magnetic sampling rod is fixedly disposed on the sampling guide plate, and the magnetic piercing terminal is fixedly disposed on the lower end of the magnetic sampling rod. A sampling groove is provided on the side of the magnetic piercing terminal, and a magnetic guide hole that cooperates with the magnetic sampling rod is provided on the lower end of the sliding frame.
[0010] Furthermore, a magnetic material collection chamber that cooperates with the magnetic sampling component is provided at one end of the top sampling frame, and a sample material collection chamber that cooperates with the material sampling component is provided at the other end of the top sampling frame. A discharge port is provided at the lower end of both the magnetic material collection chamber and the sample material collection chamber, and a container platform that cooperates with the discharge port is provided at the lower end of both the magnetic material collection chamber and the sample material collection chamber.
[0011] Furthermore, a weighing meter is provided on the container platform of the magnetic material collection chamber, and a collection tray is provided on the weighing meter to cooperate with the discharge port of the magnetic material collection chamber.
[0012] The beneficial effects of this utility model are:
[0013] 1) In this technology, the magnetic sampling component and the material sampling component are fixed on the sampling guide plate. By pushing the sampling guide plate to work, the magnetic material extraction and sample extraction can be completed simultaneously, which effectively improves the sampling efficiency.
[0014] 2) In this technology, the first and second guide slopes can completely discharge all the material samples in the sampling inner tube. Attached Figure Description
[0015] Figure 1 This is a three-dimensional connection structure diagram of the sampling structure of this ton bag;
[0016] Figure 2 A diagram showing the connection structure of the magnetic sampling component and the material sampling component on the sliding frame;
[0017] Figure 3 A three-dimensional connection structure diagram between the second sampling drive component and the sampling inner tube;
[0018] Figure 4 This is a diagram showing the fit and connection structure between the outer sampling tube and the inner sampling tube.
[0019] Figure 5 A three-dimensional connection structure diagram between the sampling inner tube and the sealing and puncturing terminal;
[0020] Figure 6 A three-dimensional connection diagram of the magnetic material collection chamber and the container platform;
[0021] In the diagram, 1-equipment base, 2-sample ton bag, 4-top sampling rack, 5-sliding rack, 6-sliding drive component, 7-first sampling drive component, 8-second sampling drive component, 9-sampling guide plate, 10-magnetic sampling rod, 11-magnetic piercing terminal, 12-sampling outer tube, 13-sampling inner tube, 14-sealing piercing terminal, 15-first feed inlet, 16-second feed inlet, 17-discharge outlet, 18-sampling groove, 19-discharge outlet, 20-first guide slope, 21-second guide slope, 22-protective ring, 23-magnetic material collection chamber, 24-sample material collection chamber, 25-collection tray, 26-weighing meter, 27-container platform. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0023] See Figures 1-6 This utility model provides a technical solution:
[0024] A multifunctional inverted ton bag sampling structure includes an equipment base 1, a top sampling frame 4, a sliding frame 5, a sliding drive component 6, a first sampling drive component 7, a sampling guide plate 9, a magnetic sampling assembly, and a material sampling assembly. The top sampling frame 4 is fixedly mounted on the equipment base 1. The sliding frame 5 is slidably mounted on the top sampling frame 4. The sliding drive component 6 is mounted on the sliding frame 5 and is used to drive the sliding frame 5 to slide. The sampling guide plate 9 is slidably mounted on the sliding frame 5. The first sampling drive component 7 is fixedly mounted on the upper end of the sliding frame 5 and is used to drive the sampling guide plate 9 to move. The magnetic sampling assembly and the material sampling assembly are both fixedly mounted on the sampling guide plate 9. The lower end of the top sampling frame 4 is fixed to the equipment base 1. A slide rail is provided on the top of the top sampling frame 4. The sliding frame 5 slides to both sides of the slide rail. The two ends of the slide rail respectively cooperate with the magnetic material collection chamber 23 and the material collection chamber 24. Both the sliding drive 6 and the first sampling drive 7 are existing motors. Both are fixedly mounted on the sliding frame 5. A gear is fixedly mounted on the output section of the sliding drive 6, and a rack that meshes with the gear is fixedly mounted on the top sampling frame 4. The rack is parallel to the slide rail. A guide rod is provided between the upper and lower ends of the sliding frame 5, and the sampling guide plate 9 slides on the guide rod. A transmission screw is fixedly mounted on the output section of the first sampling drive 7, and the transmission screw is threadedly engaged with the sampling guide plate 9. The sampling guide plate 9 is used to mount the magnetic sampling assembly and the material sampling assembly.
[0025] In some embodiments, the material sampling assembly includes a second sampling drive 8, a sampling outer tube 12, a sampling inner tube 13, and a sealing and piercing terminal 14. The upper end of the sampling outer tube 12 is fixedly mounted on the sampling guide plate 9. The sampling inner tube 13 is slidably mounted inside the sampling outer tube 12 and cooperates with the sampling outer tube 12. The upper end of the sampling inner tube 13 is connected to the output part of the second sampling drive 8. The fixing part of the second sampling drive 8 is fixedly mounted on the sampling guide plate 9. The sealing and piercing terminal 14 is fixedly mounted on the lower end of the sampling inner tube 13 and cooperates with the sampling outer tube 12. The sampling outer tube 12 is provided with a plurality of first feed ports 15. The sampling inner tube 13 is provided with a plurality of second feed ports 16 that cooperate with the first feed ports 15. The lower side of the sampling inner tube 13 is provided with a discharge port 17. The lower end of the sliding frame 5 is provided with a sampling guide hole that cooperates with the sampling outer tube 12. The second sampling drive 8 and the sampling outer tube 12 are both fixed on the sampling guide plate 9. The second sampling drive 8 is a pneumatic cylinder or hydraulic cylinder in the prior art, which is controlled by a control valve that is electrically connected to the control box 3. The second sampling drive 8 is fixed on the sampling guide plate 9 and pushes the sampling inner tube 13 to slide inside the sampling outer tube 12. The outer wall of the sampling inner tube 13 fits with the inner wall of the sampling outer tube 12. When the second sampling drive 8 is not working, the sealing and piercing terminal 14 also contacts the sampling outer tube 12. The first feed port 15 is blocked by the sampling inner tube 13, and the second feed port 16 is blocked by the sampling outer tube 12. At this time, the sample material cannot enter the sampling inner tube 13 through the first feed port 15 and the second feed port 16. At the same time, the discharge port 17 is blocked by the sampling outer tube 12 and cannot discharge. When the second sampling drive 8 pushes the sampling inner tube 13 downward, the first feed port 15 and the second feed port 16 cooperate, and the material in the sample ton bag 2 enters the sampling inner tube 13 through the first feed port 15 and the second feed port 16, and also enters the sampling inner tube 13 through the discharge port 17. When it is above the sample material collection chamber 24, the material in the sampling inner tube 13 enters the sample material collection chamber 24 through the second feed port 16 and the first feed port 15, and at the same time, the material at the lower end of the sampling inner tube 13 enters the sample material collection chamber 24 through the discharge port 17. The sampling guide hole guides the movement of the sampling outer tube 12 to prevent the sampling outer tube 12 from bending and breaking.
[0026] In some embodiments, a first guide slope 20 that mates with the inner wall of the lower end of the sampling inner tube 13 is provided, and a second guide slope 21 that mates with the first guide slope 20 is provided on the discharge port 17. The first guide slope 20 and the second guide slope 21 are provided to ensure that all the material sample in the sampling inner tube 13 is discharged completely.
[0027] In some embodiments, a protective ring 22 that mates with the end of the sampling tube 12 is fixedly provided on the outer wall of the sealing and puncturing terminal 14. The diameter of the protective ring 22 is not less than the diameter of the sampling tube 12, so as to prevent the sampling tube 12 from being damaged by friction during long-term sampling.
[0028] In some embodiments, the magnetic sampling assembly includes a magnetic sampling rod 10 and a magnetic piercing terminal 11. The upper end of the magnetic sampling rod 10 is fixedly disposed on the sampling guide plate 9, and the magnetic piercing terminal 11 is fixedly disposed on the lower end of the magnetic sampling rod 10. A sampling groove 18 is provided on the side of the magnetic piercing terminal 11, and a magnetic guide hole that cooperates with the magnetic sampling rod 10 is provided on the lower end of the sliding frame 5. The magnetic guide hole guides the movement of the magnetic sampling rod 10. Simultaneously, the magnetic material on the magnetic sampling rod 10 is pushed to the lower end of the magnetic sampling rod 10 under the action of the magnetic guide hole, and finally falls into the magnetic material collection chamber 23. The diameter of the magnetic piercing terminal 11 is larger than the diameter of the magnetic sampling rod 10. Three, four or more sampling slots 18 are provided on the side of the magnetic piercing terminal 11. Through the sampling slots 18, a larger sampling hole can be pierced in the sample ton bag 2 to prevent the sample ton bag 2 from scratching the support of the magnetic sampling rod 10, which would prevent the magnetic material on the magnetic sampling rod 10 from being taken out of the sample ton bag 2.
[0029] In some embodiments, a magnetic material collection chamber 23 cooperating with a magnetic sampling component is provided at one end of the top sampling frame 4, and a sample material collection chamber 24 cooperating with a material sampling component is provided at the other end of the top sampling frame 4. Both the magnetic material collection chamber 23 and the sample material collection chamber 24 have discharge ports 19 at their lower ends, and both have container platforms 27 cooperating with the discharge ports 19 at their lower ends. A weighing meter 26 is provided on the container platform 27 of the magnetic material collection chamber 23, and a collection tray 25 cooperating with the discharge port 19 of the magnetic material collection chamber 23 is provided on the weighing meter 26. The magnetic material collection chamber 23 is used to collect magnetic materials from the material. When the sliding frame 5 moves above the magnetic material collection chamber 23, the first sampling drive 7 drives the sampling guide plate 9 to continue moving upward. The magnetic sampling rod 10 connected to the sampling guide plate 9 scrapes against the magnetic guide hole, and the magnetic material on the magnetic sampling rod 10 falls into the magnetic material collection chamber 23. Finally, it enters the collection tray 25 through the discharge port 19. The collection tray 25 is placed on the weighing meter 26 in the prior art, and the weighing meter 26 displays the mass of the magnetic material. The container platform 27 on the lower side of the magnetic material collection chamber 23 is used to install the weighing meter 26. A collection container is placed on the container platform 27 below the sample material collection chamber 24. After placing the collection container on the container platform 27, the sliding frame 5 is moved to the top of the sample material collection chamber 24. The second sampling drive unit 8 is controlled to push the sampling inner tube 13 downward. At this time, the first feed port 15 and the second feed port 16 cooperate, and the discharge port 17 is not blocked by the sampling outer tube 12. After the material enters the sample material collection chamber 24, it enters the collection container through the discharge port 19.
[0030] In the description of this utility model, it should be understood that the terms "upper", "lower", "bottom", "one end", "top", "middle", "other end", "coaxial", "one side", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "setting", "installation", "connection", "fixing", "hinged" and other such terms should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.
Claims
1. A multifunctional inverted ton bag sampling structure, characterized in that: The device includes a base (1), a top sampling frame (4), a sliding frame (5), a sliding drive (6), a first sampling drive (7), a sampling guide plate (9), a magnetic sampling assembly, and a material sampling assembly. The top sampling frame (4) is fixedly mounted on the base (1). The sliding frame (5) is slidably mounted on the top sampling frame (4). The sliding drive (6) is mounted on the sliding frame (5) and is used to drive the sliding frame (5) to slide. The sampling guide plate (9) is slidably mounted on the sliding frame (5). The first sampling drive (7) is fixedly mounted on the upper end of the sliding frame (5) and is used to drive the sampling guide plate (9) to move. The magnetic sampling assembly and the material sampling assembly are both fixedly mounted on the sampling guide plate (9).
2. The multifunctional inverted ton bag sampling structure according to claim 1, characterized in that: The material sampling assembly includes a second sampling drive (8), an outer sampling tube (12), an inner sampling tube (13), and a sealing and piercing terminal (14). The upper end of the outer sampling tube (12) is fixedly mounted on the sampling guide plate (9). The inner sampling tube (13) is slidably mounted inside the outer sampling tube (12) and cooperates with it. The upper end of the inner sampling tube (13) is connected to the output part of the second sampling drive (8). The fixing part of the second sampling drive (8) is fixedly mounted on the sampling guide plate (9). 9) The sealing and fixing of the sealing and puncturing terminal (14) is fixed on the lower end of the sampling inner tube (13) and cooperates with the sampling outer tube (12). The sampling outer tube (12) is provided with a plurality of first feed ports (15), the sampling inner tube (13) is provided with a plurality of second feed ports (16) that cooperate with the first feed ports (15), the sampling inner tube (13) is provided with a discharge port (17) on the lower side of the sampling inner tube (13), and the lower end of the sliding frame (5) is provided with a sampling guide hole that cooperates with the sampling outer tube (12).
3. The multifunctional inverted ton bag sampling structure according to claim 2, characterized in that: The inner wall of the lower end of the sampling inner tube (13) is provided with a first guide slope (20) that cooperates with the inner wall, and the outlet (17) is provided with a second guide slope (21) that cooperates with the first guide slope (20).
4. A multifunctional inverted ton bag sampling structure according to claim 2 or 3, characterized in that: A protective ring (22) that mates with the end of the sampling tube (12) is fixedly provided on the outer wall of the sealing and puncturing terminal (14).
5. A multifunctional inverted ton bag sampling structure according to any one of claims 1-3, characterized in that: The magnetic sampling assembly includes a magnetic sampling rod (10) and a magnetic piercing terminal (11). The upper end of the magnetic sampling rod (10) is fixedly mounted on the sampling guide plate (9), and the magnetic piercing terminal (11) is fixedly mounted on the lower end of the magnetic sampling rod (10). A sampling groove (18) is provided on the side of the magnetic piercing terminal (11), and a magnetic guide hole that cooperates with the magnetic sampling rod (10) is provided on the lower end of the sliding frame (5).
6. A multifunctional inverted ton bag sampling structure according to any one of claims 1-3, characterized in that: One end of the top sampling rack (4) is provided with a magnetic material collection chamber (23) that cooperates with the magnetic sampling component, and the other end of the top sampling rack (4) is provided with a sample material collection chamber (24) that cooperates with the material sampling component. Both the magnetic material collection chamber (23) and the sample material collection chamber (24) are provided with a discharge port (19) at their lower ends. Both the magnetic material collection chamber (23) and the sample material collection chamber (24) are provided with a container platform (27) that cooperates with the discharge port (19) at their lower ends.
7. The multifunctional inverted ton bag sampling structure according to claim 6, characterized in that: A weighing meter (26) is provided on the container platform (27) of the magnetic material collection chamber (23), and a collection tray (25) is provided on the weighing meter (26) to cooperate with the discharge port (19) of the magnetic material collection chamber (23).