A portable sampling and sampling detector for carbon material production
Patent Information
- Application Number
- CN202522158472.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0004]本实用新型的目的在于提供一种用于炭素材料生产的便携式采样抽检器,以解决上述背景技术中提到的采样抽检装置多为固定大型设备,移动不方便,对于生产线上不同位置的炭素材料采样不便,并且不能进行组合延伸使用,调节不方便的问题
[0011]与现有技术相比,本实用新型的有益效果是:该一种用于炭素材料生产的便携式采样抽检器可以通过电动推杆和钻头稳定延伸插入材料内,而且可以通过封闭块的形状开闭进行快速入料收集,操作方便,便携性佳,而且可以通过定位拼接卡槽、安装扣槽、固定螺栓、安装扣块、定位拼接卡块将延伸采集仓与采集仓进行延伸安装,方便快速延伸组合,调节更灵活,使用效果佳。
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Figure CN224839478U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sampling technology in carbon material production, specifically a portable sampling and inspection device for carbon material production. Background Technology
[0002] Carbon materials are widely used in defense technology, military products, aerospace and non-ferrous metallurgy due to their good chemical stability, high temperature resistance, corrosion resistance, self-lubrication, low elastic modulus and good electrical conductivity. In the production process of carbon materials, sampling and inspection of carbon materials are necessary to ensure product quality.
[0003] Existing sampling and inspection devices are mostly fixed, large-scale equipment that is inconvenient to move, making it difficult to sample carbon materials at different locations on the production line. Furthermore, they cannot be combined for extended use and are inconvenient to adjust. Therefore, a portable sampling and inspection device for carbon material production is needed to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a portable sampling and inspection device for carbon material production, so as to solve the problems mentioned in the background art that most sampling and inspection devices are fixed large equipment, which are inconvenient to move, inconvenient to sample carbon materials at different locations on the production line, and cannot be combined and extended for use, and are inconvenient to adjust.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A portable sampling and inspection device for carbon material production, comprising a handle, a support sleeve fixedly connected to the lower end of the handle, and a PLC controller electrically connected to the front side of the handle; a lithium battery fixedly embedded in the lower end of the handle; a rotating block rotatably connected to the center of the upper end of the inner wall of the support sleeve, and an electric push rod fixedly connected to the lower end of the rotating block; servo motors fixedly connected to the upper ends of both sides of the inner wall of the support sleeve, and drive gears fixedly connected to the output ends of the servo motors; a drive tooth groove fixedly connected to the upper outer end of the electric push rod, and the drive tooth groove meshing with the drive gear; an extension sleeve slidably inserted into the inner wall of the support sleeve, and a collection chamber rotatably connected to the lower end of the extension sleeve; an extension collection chamber and a drill bit fitted together at the lower end of the collection chamber; and the collection chamber... The lower outer side of the extended collection chamber has a mounting slot. The upper edge of the extended collection chamber and the drill bit is fixedly connected to a mounting block, which is inserted into the mounting slot. The mounting slot and the side of the mounting block are connected to a fixing bolt. The sides of the collection chamber and the extended collection chamber have a feed port. The upper and lower centers of the inner walls of the collection chamber and the extended collection chamber are rotatably connected to a connecting rod. A sealing block is fixedly connected between the connecting rods. The output end of the electric push rod is fixedly connected to the connecting rod at the upper end of the collection chamber. The lower end of the connecting rod at the lower end of the collection chamber and the extended collection chamber has a positioning and splicing slot. The upper end of the connecting rod at the upper end of the extended collection chamber has a positioning and splicing block, which is inserted into the positioning and splicing slot. The PLC controller, lithium battery, electric push rod, and servo motor are electrically connected.
[0006] Preferably, the collection chamber is telescopically connected to the support sleeve via an electric push rod and an extension sleeve.
[0007] Preferably, the drill bit and the extended collection chamber are connected to the collection chamber in a positioning and interlocking manner by a mounting buckle in the mounting buckle groove, and the mounting buckle is fixedly connected to the mounting buckle groove by a fixing bolt, and the drill bit has a conical structure.
[0008] Preferably, the extended collection chamber and the through collection chamber have a double-layer groove structure, and the length of the feed inlet matches the length of the grooves in the inner wall of the extended collection chamber and the through collection chamber.
[0009] Preferably, the sealing block is connected to the extended collection chamber and the collection chamber in a bidirectional rotational meshing manner via a drive gear and drive tooth groove, and the area of the sealing block is larger than the area of the feed inlet.
[0010] Preferably, the connecting rods are connected by a positioning splicing block in a positioning splicing slot in a plug-in splicing linkage rotational connection, and both the positioning splicing block and the positioning splicing slot are cross structures.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This portable sampling and inspection device for carbon material production can be stably extended and inserted into the material by an electric push rod and a drill bit, and can quickly collect materials by opening and closing the shape of the sealing block. It is easy to operate, has good portability, and can extend and install the extended collection chamber with the collection chamber by positioning splicing slots, mounting slots, fixing bolts, mounting blocks, and positioning splicing blocks, which facilitates quick extension and combination, makes adjustment more flexible, and has a better effect. Attached Figure Description
[0012] Figure 1 This is a front view of a portable sampling and inspection device for carbon material production according to this utility model; Figure 2 This is a schematic diagram of the internal structure of a portable sampling and inspection device assembly for carbon material production according to this utility model; Figure 3 This is a top view of the internal structure of the sampling chamber of a portable sampling and inspection device for carbon material production according to this utility model. Figure 4 This utility model relates to a portable sampling and inspection device for carbon material production. Figure 2 Enlarged view of point A in the middle; Figure 5 This utility model relates to a portable sampling and inspection device for carbon material production. Figure 2 Enlarged view at point B in the middle; Figure 6 This utility model relates to a portable sampling and inspection device for carbon material production. Figure 2 Enlarged view of point C in the middle.
[0013] In the diagram: 1. Handle, 2. Support sleeve, 3. PLC controller, 4. Data acquisition chamber, 5. Drill bit, 6. Lithium battery, 7. Electric push rod, 8. Extended data acquisition chamber, 9. Feed inlet, 10. Sealing block, 11. Connecting rod, 12. Rotating block, 13. Servo motor, 14. Drive gear, 15. Drive tooth groove, 16. Extended sleeve, 17. Positioning splicing slot, 18. Mounting slot, 19. Fixing bolt, 20. Mounting block, 21. Positioning splicing block. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-6This utility model provides a technical solution: a portable sampling and inspection device for carbon material production, including a handle 1, a support sleeve 2, a PLC controller 3, a sampling chamber 4, a drill bit 5, a lithium battery 6, an electric push rod 7, an extended sampling chamber 8, a feed inlet 9, a sealing block 10, a connecting rod 11, a rotating block 12, a servo motor 13, a drive gear 14, a drive tooth groove 15, an extended sleeve 16, a positioning and splicing slot 17, a mounting slot 18, a fixing bolt 19, a mounting block 20, and a positioning and splicing block 21. The lower end of the handle 1 is fixedly connected to the support sleeve 2, and the front side of the handle 1 is electrically connected to the PLC controller 3. The lower end of the handle 1 is embedded and fixedly connected to the lithium battery 6. The upper center of the inner wall of the support sleeve 2 is rotatably connected to a rotating... Block 12, with an electric push rod 7 fixedly connected to the lower end of the rotating block 12. Servo motors 13 are fixedly connected to the upper ends of both sides of the inner wall of the support sleeve 2, and drive gears 14 are fixedly connected to the output ends of the servo motors 13. Drive gear grooves 15 are fixedly connected to the upper outer ends of the electric push rod 7, and the drive gear grooves 15 mesh with the drive gears 14. An extension sleeve 16 is slidably inserted into the inner wall of the support sleeve 2, and a collection chamber 4 is rotatably connected to the lower end of the extension sleeve 16. The collection chamber 4 is telescopically connected to the support sleeve 2 via the electric push rod 7 and the extension sleeve 16, allowing for convenient electric extension of the collection chamber 4, stable insertion, and easy operation. An extension collection chamber 8 and a drill bit 5 are fitted together at the lower end of the collection chamber 4, and a mounting bracket is provided on the outer side of the lower end of the collection chamber 4 and the extension collection chamber 8. The drill bit 5 and the extended collection chamber 8 are connected to the collection chamber 4 via mounting blocks 20 in the mounting slot 18, forming a positioning and insertion connection. The mounting blocks 20 are bolted to the mounting slot 18 via fixing bolts 19. The drill bit 5 has a tapered structure, facilitating quick and easy bolting of the drill bit 5 and the extended collection chamber 8, and also making insertion convenient. The inner walls of the extended collection chamber 8 and the through collection chamber 4 have a double-layer groove structure. The length of the inlet 9 matches the length of the grooves in the inner walls of the extended collection chamber 8 and the through collection chamber 4, allowing for double-layer collection with high efficiency. The upper edges of the extended collection chamber 8 and the drill bit 5 are protruding and fixedly connected to the mounting blocks 20, and the mounting blocks 20 are connected to the mounting slot 18 via mounting blocks 19. The groove 18 is connected by an insertion joint. The mounting groove 18 and mounting block 20 are connected by a fixing bolt 19 on their sides. The sampling chamber 4 and the extended sampling chamber 8 have inlets 9 on their sides. Connecting rods 11 are rotatably connected to the upper and lower centers of the inner walls of the sampling chamber 4 and the extended sampling chamber 8. The connecting rods 11 are connected by a positioning splicing block 21 within a positioning splicing slot 17, forming an interlocking and rotating connection. Both the positioning splicing block 21 and the positioning splicing slot 17 have a cross structure, allowing the connecting rods 11 to interlock and rotate, facilitating extended sampling and providing excellent performance. A closing block 10 is fixedly connected between the connecting rods 11. The closing block 10 is connected to the extended sampling chamber 8 and the sampling chamber 4 in a bidirectional rotating manner via a drive gear 14 and a drive tooth groove 15.Furthermore, the area of the sealing block 10 is larger than the area of the feed inlet 9, which makes the sealing block 10 easy to rotate and adjust stably, convenient to open and close, easy to feed, and has a good collection effect. The output end of the electric push rod 7 is fixedly connected to the connecting rod 11 at the upper end of the collection chamber 4, and the lower end of the connecting rod 11 at the lower end of the collection chamber 4 and the extended collection chamber 8 is provided with a positioning splicing slot 17. The upper end of the connecting rod 11 at the upper end of the extended collection chamber 8 is fixedly connected with a positioning splicing block 21, which is inserted into the positioning splicing slot 17. The PLC controller 3, lithium battery 6, electric push rod 7, and servo motor 13 are electrically connected.
[0016] Working principle: When using this portable sampling and inspection device for carbon material production, first hold the device with the handle 1, then insert the drill bit 5 into the material. Next, the electric push rod 7, support sleeve 2, and extension sleeve 16 are used for electric extension and insertion. Then, the electric push rod 7 is driven to rotate by the servo motor 13, drive gear 14, and drive tooth groove 15, which in turn drives the closing block 10 to rotate and open through the connecting rod 11, allowing the material to enter the collection chamber 4 through the feed port 9. Then, the closing block 10 is rotated back to close the feed port 9, and then it is pulled out to complete the collection. When it is necessary to collect more samples, the drill bit 5 can be removed. Then, the extended collection chamber 8 is assembled and installed with the collection chamber 4 through the positioning splicing slot 17, mounting slot 18, fixing bolt 19, mounting buckle 20, and positioning splicing block 21. The drill bit 5 is then combined with the extended collection chamber 8 to perform extended collection operations. This is the usage process of this portable sampling and inspection device for carbon material production.
[0017] It should be noted that this utility model is a portable sampling and inspection device for carbon material production. All components are standard parts or parts known to those skilled in the art. Its structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Furthermore, all electrical components mentioned above refer to power elements, electrical components, and the matching monitoring computer and power supply connected by wires. The specific connection method should refer to the working principle described above, and the electrical connection between each electrical component should be completed in the order of operation. The detailed connection method is a well-known technology in the field.
[0018] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or a connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0019] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A portable sampling and inspection device for carbon material production, comprising a handle (1), wherein a support sleeve (2) is fixedly connected to the lower end of the handle (1), and a PLC controller (3) is electrically connected to the front side of the handle (1), characterized in that: A lithium battery (6) is fixedly connected to the lower end of the handle (1). A rotating block (12) is rotatably connected to the center of the upper end of the inner wall of the support sleeve (2), and an electric push rod (7) is fixedly connected to the lower end of the rotating block (12). A servo motor (13) is fixedly connected to the upper ends of both sides of the inner wall of the support sleeve (2), and a drive gear (14) is fixedly connected to the output end of the servo motor (13). A drive tooth groove (15) is fixedly connected to the upper end of the outer side of the electric push rod (7), and the drive tooth groove (15) 15) Engages with the drive gear (14), the inner wall of the support sleeve (2) is slidably connected to the extension sleeve (16), and the lower end of the extension sleeve (16) is rotatably connected to the collection chamber (4), the lower end of the collection chamber (4) is fitted with the extension collection chamber (8) and the drill bit (5), and the lower outer side of the collection chamber (4) and the extension collection chamber (8) is provided with the mounting buckle groove (18), the upper edge of the extension collection chamber (8) and the drill bit (5) is fixedly connected with the mounting buckle block (20), and The mounting block (20) is inserted into the mounting slot (18), and the mounting slot (18) and the mounting block (20) are connected by fixing bolts (19) on their sides. The collection chamber (4) and the extended collection chamber (8) are provided with feed inlets (9) on their sides, and the upper and lower centers of the inner walls of the collection chamber (4) and the extended collection chamber (8) are rotatably connected by connecting rods (11). A sealing block (10) is fixedly connected between the connecting rods (11). The output end of the electric push rod (7) is connected to the upper part of the collection chamber (4). The connecting rod (11) at the end is fixedly connected, and the lower end of the connecting rod (11) at the lower end of the acquisition chamber (4) and the extension acquisition chamber (8) is provided with a positioning splicing slot (17). The upper end of the connecting rod (11) at the upper end of the extension acquisition chamber (8) is fixedly connected with a positioning splicing block (21). The positioning splicing block (21) is inserted into the positioning splicing slot (17). The PLC controller (3), lithium battery (6), electric push rod (7), and servo motor (13) are electrically connected.
2. The portable sampling and inspection device for carbon material production according to claim 1, characterized in that: The collection chamber (4) is telescopically connected to the support sleeve (2) via an electric push rod (7) and an extension sleeve (16).
3. A portable sampling and inspection device for carbon material production according to claim 2, characterized in that: The drill bit (5) and the extended collection chamber (8) are connected to the collection chamber (4) in a positioning and interlocking manner through the mounting buckle (20) in the mounting buckle groove (18), and the mounting buckle (20) is bolted to the mounting buckle groove (18) through the fixing bolt (19). The drill bit (5) has a conical structure.
4. A portable sampling and inspection device for carbon material production according to claim 3, characterized in that: The inner walls of the extended collection chamber (8) and the through collection chamber (4) are double-layered groove structures, and the length of the feed inlet (9) matches the length of the grooves on the inner walls of the extended collection chamber (8) and the through collection chamber (4).
5. A portable sampling and inspection device for carbon material production according to claim 4, characterized in that: The closed block (10) is connected to the extended collection chamber (8) and the collection chamber (4) in a bidirectional rotational meshing manner through the drive gear (14) and drive tooth groove (15), and the area of the closed block (10) is larger than the area of the feed inlet (9).
6. A portable sampling and inspection device for carbon material production according to claim 5, characterized in that: The connecting rods (11) are connected by a positioning splicing block (21) in the positioning splicing slot (17) in a plug-in splicing linkage rotational connection, and both the positioning splicing block (21) and the positioning splicing slot (17) are cross structures.