A sampling device for beverage production detection
Patent Information
- Application Number
- CN202522277399.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0004]基于此,本实用新型的目的是提供一种饮料生产检测用取样装置,以解决采用人工抽取样本,并且人工对饮料进行拆解的方式,检测效率过于低下的技术问题
[0012]通过采用上述技术方案,切割机构启动,第一气缸会控制切刀下降,会将饮料盒切开。
Smart Images

Figure CN224839512U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage testing, specifically a sampling device for testing beverage production. Background Technology
[0002] Beverage production is a multi-stage, standardized industrial process that aims to transform raw materials such as water, sugar, fruit juice, and additives into safe beverages that meet taste requirements. Water sources need to undergo coarse filtration, fine filtration, deionization, and sterilization to ensure water purity. Fruits and other raw materials need to be washed, juiced, or crushed. Sugar, acidulants, preservatives, and other auxiliary materials are mixed with the processed raw materials according to the formula, and the particles are refined by a homogenizer to improve taste stability.
[0003] In the current beverage production process, in order to ensure the quality of the produced beverages, it is necessary to test them. Currently, sampling inspection is usually used to test beverages. In practice, beverages are usually randomly taken from the production line by hand and then tested. Packaged beverages usually need to be opened to remove the liquid inside for testing, and the container is also tested. This manual method makes the overall testing efficiency low. Utility Model Content
[0004] Therefore, the purpose of this utility model is to provide a sampling device for testing beverage production, so as to solve the technical problem that the testing efficiency is too low when using manual sample extraction and manual disassembly of beverages.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a sampling device for beverage production testing, comprising a body, a cutting mechanism installed inside the body, a conveyor belt fixedly installed on one side of the body, a drive mechanism installed on the other side of the conveyor belt, a sampling mechanism installed at the bottom of the body, the drive mechanism comprising a fixed plate, a pulse generator, a connecting pipe, and an air outlet, wherein the fixed plate is fixedly installed on the top of one side of the conveyor belt, the pulse generator is fixedly installed on one side of the fixed plate, the output end of the pulse generator is fixedly connected to the connecting pipe, the connecting pipe is connected to the air outlet opened on the outer wall of the fixed plate, and a pushing mechanism is installed at the bottom of one side of the body, the pushing mechanism comprising a push plate, wherein the push plate is movably connected to the body, and the push plate serves to move the beverage inside the body.
[0006] By adopting the above technical solution, this utility model generates a brief airflow through the pulse generator of the drive mechanism to blow the beverage on the conveyor belt into the machine body, avoiding production line stagnation. The push mechanism ensures smooth sample movement, and the cutting mechanism automatically cuts the beverage packaging by controlling the cutter with a cylinder to separate the liquid and container. The sampling mechanism guides the liquid into the collection chamber through a trough and a slide plate, and outputs the sample through the liquid outlet and container outlet respectively, which facilitates the testing operation. The whole process realizes a fast and continuous sampling process, which not only greatly reduces manual intervention and testing time, but also solves the technical problem that the testing efficiency is too low when using manual sample extraction and manual disassembly of beverages.
[0007] Furthermore, a workbench is fixedly installed inside the machine body, and the sampling mechanism includes a trough, which is formed on the outer wall of the workbench and located at the bottom of the cutting mechanism. The sampling mechanism also includes a slide plate, a liquid outlet, and a container outlet. The slide plate is fixedly installed at the bottom of the workbench and also has a trough. The liquid outlet is fixedly installed at the bottom of the trough, and the container outlet is located at the bottom end of the slide plate and is slidably connected to the machine body.
[0008] By adopting the above technical solution, the pusher plate continues to push, causing the beverage box to slide along the slide plate and fall into the container outlet. The user can place the container needed for testing at the bottom of the liquid outlet. Simply open the valve on the liquid outlet to let the liquid flow out for testing. The beverage box is located inside the container outlet. Simply open the container outlet with the handle to remove the beverage box for testing.
[0009] Furthermore, the pushing mechanism also includes an inclined plate and a second cylinder, wherein the inclined plate is fixedly installed on one side of the conveyor belt, the second cylinder is fixedly installed on the bottom of the workbench, and the output end of the second cylinder is fixedly connected to the push plate.
[0010] By adopting the above technical solution, the mechanism is activated, and the two sets of second cylinders are activated together, which can push the push plate, which will push the beverage to move on the worktable.
[0011] Furthermore, the cutting mechanism includes a first cylinder and a cutter, wherein the first cylinder is fixedly mounted on the top of the machine body, and the output end of the first cylinder is fixedly connected to the cutter.
[0012] By adopting the above technical solution, the cutting mechanism is activated, and the first cylinder controls the cutter to descend, cutting the beverage box open.
[0013] Furthermore, a roller is rotatably connected to one side of the machine body, and the roller serves to prevent beverages from getting stuck inside the machine body.
[0014] By adopting the above technical solution, the beverage will first come into contact with the roller when it enters the machine, thus preventing the beverage from getting stuck when entering the machine.
[0015] In summary, this utility model has the following beneficial effects: The pulse generator of the drive mechanism generates a brief airflow to blow beverages from the conveyor belt into the machine body, preventing production line stagnation. The pushing mechanism ensures smooth sample movement. The cutting mechanism uses a cylinder to control the cutter to automatically cut open the beverage packaging, separating the liquid from the container. The sampling mechanism guides the liquid into the collection chamber through a trough and a slide plate, and outputs samples through the liquid outlet and container outlet respectively, facilitating testing operations. Overall, it achieves a fast and continuous sampling process, significantly reducing manual intervention and testing time. It solves the technical problem of extremely low testing efficiency caused by manually extracting samples and manually disassembling beverages. Attached Figure Description
[0016] Figure 1 This is a first-view structural schematic diagram of the present invention; Figure 2 This is a structural schematic diagram of the present invention from a second perspective; Figure 3 This is a cross-sectional view of a portion of the present invention; Figure 4 This utility model Figure 3 Enlarged view of point A; Figure 5 This utility model Figure 4 Enlarged view of point B.
[0017] In the diagram: 1. Machine body; 2. Cutting mechanism; 201. First cylinder; 202. Cutter; 3. Drive mechanism; 301. Fixing plate; 302. Pulse generator; 303. Connecting pipe; 304. Air outlet; 4. Sampling mechanism; 401. Slot; 402. Sliding plate; 403. Liquid outlet; 404. Container outlet; 5. Workbench; 6. Conveyor belt; 7. Pushing mechanism; 701. Inclined plate; 702. Second cylinder; 703. Push plate; 8. Roller. Detailed Implementation
[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0019] The embodiments of this utility model will be described below based on its overall structure.
[0020] A sampling device for testing beverage production, such as Figure 1-5As shown, the device includes a body 1, a cutting mechanism 2 installed inside the body 1, a conveyor belt 6 fixedly installed on one side of the body 1, a drive mechanism 3 installed on the other side of the conveyor belt 6, and a sampling mechanism 4 installed at the bottom of the body 1. The drive mechanism 3 includes a fixed plate 301, a pulse generator 302, a connecting pipe 303, and an air outlet 304. The fixed plate 301 is fixedly installed on the top of one side of the conveyor belt 6, the pulse generator 302 is fixedly installed on one side of the fixed plate 301, the output end of the pulse generator 302 is fixedly connected to the connecting pipe 303, and the connecting pipe 303 is connected to the air outlet 304 opened on the outer wall of the fixed plate 301. A pushing mechanism 7 is installed at the bottom of one side of the body 1. The pushing mechanism 7 includes a push plate 703, which is movably connected to the body 1 and serves to move the beverage inside the body 1. The pulse generator 302 in the drive mechanism 3 will start working. Through the connecting pipe 303, the air outlet 304 on the fixed plate 301 can emit pulse gas, which can blow the beverage passing through the conveyor belt 6 and make it pour towards the inclined plate 701. In the example, a workbench 5 is fixedly installed inside the machine body 1. The sampling mechanism 4 includes a trough 401, which is opened on the outer wall of the workbench 5 and is located at the bottom of the cutting mechanism 2. The sampling mechanism 4 also includes a sliding plate 402, a liquid outlet 403 and a container outlet 404. The sliding plate 402 is fixedly installed at the bottom of the workbench 5 and the sliding plate 402 is also provided with a trough 401. The liquid outlet 403 is fixedly installed at the bottom of the trough 401. The container outlet 404 is located at the bottom end of the sliding plate 402 and is slidably connected to the machine body 1. As the pusher plate 703 continues to push, the beverage box will slide along the slide plate 402 and fall into the container outlet 404. The user can place the container to be tested at the bottom of the liquid outlet 403. Simply open the valve on the liquid outlet 403 to let the liquid flow out for testing. The beverage box is located inside the container outlet 404. Simply open the container outlet 404 with the handle to remove the beverage box for testing. In the example, the pushing mechanism 7 also includes an inclined plate 701 and a second cylinder 702, wherein the inclined plate 701 is fixedly installed on one side of the conveyor belt 6, the second cylinder 702 is fixedly installed on the bottom of the workbench 5, and the output end of the second cylinder 702 is fixedly connected to the push plate 703. When the push mechanism 7 is activated, the two sets of second cylinders 702 are activated together, which can push the push plate 703, and the push plate 703 will push the beverage to move on the worktable 5. In the example, the cutting mechanism 2 includes a first cylinder 201 and a cutter 202. The first cylinder 201 is fixedly installed on the top of the machine body 1, and the output end of the first cylinder 201 is fixedly connected to the cutter 202. When the cutting mechanism 2 is activated, the first cylinder 201 controls the cutter 202 to descend, which will cut the beverage box. In the example, a roller 8 is rotatably connected to one side of the machine body 1, and the roller 8 serves to prevent beverages from getting stuck inside the machine body 1. When the beverage enters the machine body 1, it will first come into contact with the roller 8, thus preventing the beverage from getting stuck when entering the machine body 1.
[0021] The working principle of this utility model is as follows: When in use, the power is turned on. First, the machine body 1 is installed on one side of the beverage conveyor belt 6. During the beverage production process, the conveyor belt 6 is responsible for transporting the produced beverage to the subsequent packaging area. Therefore, when it is necessary to test the beverage, the user can first use the control system inside the machine 1 to make the drive mechanism 3 work. At this time, the pulse generator 302 in the drive mechanism 3 will start to work. Through the connecting pipe 303, the air outlet 304 on the fixed plate 301 can emit pulse gas, which can blow the beverage passing through the conveyor belt 6 and make it pour towards the inclined plate 701. Since the pulse gas appears for a short time, the beverage to be sampled can be removed from the conveyor belt 6 without stopping the conveyor belt 6. When the beverage enters the machine body 1, it will first come into contact with the roller 8, which can prevent the beverage from getting stuck when entering the machine body 1. After the beverage enters the machine body 1, it will fall onto the worktable 5. At this time, the push mechanism 7 is activated, and the two sets of second cylinders 702 are activated together, which can push the push plate 703. The push plate 703 will push the beverage to move on the worktable 5. The body 1 is equipped with a sensor. So when the beverage is moved to the bottom of the cutting mechanism 2, the pushing mechanism 7 will stop. At this time, the cutting mechanism 2 will start, and the first cylinder 201 will control the cutter 202 to descend, which will cut the beverage box. The liquid beverage will flow from the trough 401 in the sampling mechanism 4 into the liquid collection chamber inside the body 1. Then the cutter 202 is lifted, and the pusher 703 continues to push, causing the beverage box to slide along the slide plate 402 and fall into the container outlet 404. The user can place the container to be tested at the bottom of the liquid outlet 403. Simply open the valve on the liquid outlet 403 to let the liquid flow out for testing. The beverage box is located inside the container outlet 404. Simply open the container outlet 404 with the handle to remove the beverage box for testing. The above technology can solve the problem of low testing efficiency caused by manually extracting samples and disassembling beverages.
[0022] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, but such modifications, substitutions, and variations are protected by patent law as long as they fall within the scope of the claims of the present invention.
Claims
1. A sampling device for testing beverage production, comprising a body (1), characterized in that: The machine body (1) is equipped with a cutting mechanism (2). A conveyor belt (6) is fixedly installed on one side of the machine body (1). A driving mechanism (3) is installed on the other side of the conveyor belt (6). A sampling mechanism (4) is installed at the bottom of the machine body (1). The driving mechanism (3) includes a fixing plate (301), a pulse generator (302), a connecting pipe (303), and an air outlet (304). The fixing plate (301) is fixedly installed on the top of one side of the conveyor belt (6). The pulse generator (302) is fixedly installed on the top of the conveyor belt (6). The pulse generator (302) is fixedly installed on one side of the fixed plate (301). The output end of the pulse generator (302) is fixedly connected to the connecting pipe (303). The connecting pipe (303) is connected to the air outlet (304) opened on the outer wall of the fixed plate (301). A pushing mechanism (7) is installed at the bottom of one side of the machine body (1). The pushing mechanism (7) includes a push plate (703). The push plate (703) is movably connected to the machine body (1), and the push plate (703) plays the role of moving the beverage inside the machine body (1).
2. The sampling device for beverage production testing according to claim 1, characterized in that: The machine body (1) has a workbench (5) fixedly installed inside. The sampling mechanism (4) includes a trough (401), wherein the trough (401) is opened on the outer wall of the workbench (5) and the trough (401) is located at the bottom of the cutting mechanism (2).
3. The sampling device for beverage production testing according to claim 2, characterized in that: The sampling mechanism (4) further includes a slide plate (402), a liquid outlet (403) and a container outlet (404). The slide plate (402) is fixedly installed at the bottom of the workbench (5), and a trough (401) is also provided on the slide plate (402). The liquid outlet (403) is fixedly installed at the bottom of the trough (401). The container outlet (404) is located at the bottom of the slide plate (402), and the container outlet (404) is slidably connected to the machine body (1).
4. The sampling device for beverage production testing according to claim 2, characterized in that: The pushing mechanism (7) further includes an inclined plate (701) and a second cylinder (702), wherein the inclined plate (701) is fixedly installed on one side of the conveyor belt (6), the second cylinder (702) is fixedly installed at the bottom of the workbench (5), and the output end of the second cylinder (702) is fixedly connected to the push plate (703).
5. The sampling device for beverage production testing according to claim 1, characterized in that: The cutting mechanism (2) includes a first cylinder (201) and a cutter (202), wherein the first cylinder (201) is fixedly installed on the top of the machine body (1), and the output end of the first cylinder (201) is fixedly connected to the cutter (202).
6. The sampling device for beverage production testing according to claim 1, characterized in that: A roller (8) is rotatably connected to one side of the machine body (1), and the roller (8) serves to prevent beverages from getting stuck inside the machine body (1).