A hot-embossing system

Abstract

The utility model provides a kind of hot inlay system, and the system includes: workbench;Transverse moving mechanism is along the first long edge of workbench arrangement;Up and down sample mechanical hand is set on the execution end of transverse moving mechanism, and the execution end of up and down sample mechanical hand is equipped with sample clamp;Filler mechanism is set on the execution end of plane moving mechanism.The utility model is moved transversely by transverse moving mechanism and drives up and down sample mechanical hand, and the posture transformation of up and down sample mechanical hand is used to carry out the up and down sample of sample;Filler mechanism is moved transversely and vertically by plane moving mechanism, to carry out filling to each inlay host computer respectively, and the hot inlay processing of sample is carried out by inlay host computer, and hot inlay sample is completed, entire hot inlay process does not need manual cooperation, intervention, greatly reduce the workload of manual sample preparation while improving the time utilization efficiency and utilization value of manual.

Description

Technical Field

[0001] This utility model relates to the field of inlay host technology, and more specifically, to a thermal inlay system. Background Technology

[0002] With the rapid development of modern industrial technology, materials science is playing an increasingly important role in various fields. Especially in areas such as metallic materials, composite materials, electronic devices, and geological samples, the observation and analysis of microstructures have become crucial tools for quality control, failure analysis, and scientific research. Metallographic sample preparation, as a key step in materials microanalysis, directly affects the accuracy of subsequent microscopic observation, image acquisition, and data analysis, playing a vital role in the systematic testing and analysis of materials.

[0003] Mounting is a crucial step in metallographic sample preparation. Hot mounting machines are the most common method for mounting metallographic samples. Currently, most hot mounting machines are standalone units, mounting one or several samples at a time. This requires operators to perform a series of operations, such as placing the sample, adding mounting material, closing the top cover, and even maintaining pressure. They lack automated mounting capabilities, fragmenting operator time and reducing overall work efficiency. Summary of the Invention

[0004] In view of this, the present invention proposes a hot mounting system, which aims to solve the problem that the existing hot mounting machine is a single piece of equipment that requires test personnel to perform a series of operations such as laying out the sample, filling the mounting material, closing the top cover, and even holding the pressure, which requires a lot of labor costs and has low work efficiency.

[0005] This utility model proposes a thermal mounting system, which includes: a worktable on which several mounting hosts are arranged side by side along its length; a transverse moving mechanism arranged along the first long edge of the worktable; a sample loading / unloading robot disposed on the execution end of the transverse moving mechanism, and the execution end of the sample loading / unloading robot is provided with a sample clamp. The sample loading / unloading robot is used to move along the first long edge of the worktable under the drive of the transverse moving mechanism, so as to move to the transverse position of each mounting host, and to load / unload samples by changing the posture of the sample loading / unloading robot; a planar moving mechanism disposed on the worktable; and a filling mechanism disposed on the execution end of the planar moving mechanism, used to move planarly along the vertical plane of the worktable under the drive of the planar moving mechanism, so as to move above each mounting host, and to move downward to insert into the thermal mounting cavity of the mounting host to fill the mounting host.

[0006] Furthermore, in the aforementioned hot-mounting system, the planar moving mechanism includes: a horizontal moving component; and a vertical moving component disposed at the execution end of the horizontal moving component, for moving horizontally along the worktable with the execution end of the horizontal moving component, and capable of vertical movement to drive the filling mechanism to shift on the vertical plane.

[0007] Furthermore, in the above-mentioned hot-mounting system, the lateral movement component, the vertical movement component, and / or the lateral movement mechanism are linear modules.

[0008] Furthermore, in the aforementioned hot-mounting system, a portal frame is provided on the worktable to support the planar moving mechanism.

[0009] Furthermore, in the aforementioned hot-mounting system, the portal frame is slidably mounted on the worktable along its longitudinal direction, serving to drive the planar moving mechanism and the filling mechanism to adjust their longitudinal positions.

[0010] Furthermore, in the aforementioned hot mounting system, one side of the worktable is also provided with an upper sample stage for carrying the sample to be processed and an lower sample stage for carrying the processed sample.

[0011] Furthermore, in the aforementioned hot mounting system, the filling mechanism includes: a fixed bracket for mounting on the execution end of the planar moving mechanism; a material cylinder for holding the hot mounting material, rotatably mounted on the fixed bracket for adjusting the verticality of the material cylinder; a transverse feeding pipe disposed below the material cylinder, the transverse feeding pipe communicating with the outlet of the material cylinder; a discharge pipe communicating with the outlet of the transverse feeding pipe for discharging the hot mounting material output from the transverse feeding pipe into the mounting host for processing; and a transverse feeding assembly disposed within the transverse feeding pipe for feeding the hot mounting material output from the outlet of the material cylinder to the outlet of the transverse feeding pipe, thereby achieving transverse feeding.

[0012] Furthermore, in the aforementioned hot-mounting system, the barrel is provided with an adjustment component for driving the barrel to rotate, thereby adjusting the verticality of the barrel.

[0013] Furthermore, in the above-mentioned hot inlay system, each of the inlay main units is provided with an upper mold pressure sliding mechanism above it, which is used to drive the upper mold of the inlay main unit to move longitudinally and vertically, and to apply pressure to the upper mold to cooperate with the lower mold of the inlay main unit for hot inlay processing.

[0014] Furthermore, in the aforementioned hot mounting system, the upper mold pressure sliding mechanism includes: a fixed support base; an upper mold pressing mechanism, slidably disposed on the fixed support base along its length, for driving the upper mold to adjust its vertical position in a closed processing position, so as to drive the upper mold to press down into the hot mounting cavity of the hot mounting machine, and cooperate with the lower mold in the hot mounting cavity to perform thermosetting pressing and molding of the mounting sample and mounting powder; and a lateral driving mechanism, the power output end of which is connected to the upper mold pressing mechanism, for driving the upper mold pressing mechanism to move laterally, so as to switch to a closed processing position for thermosetting pressing and molding, or to switch to a clearance feeding position to make way for the feeding port of the hot mounting cavity.

[0015] The thermal mounting system provided by this utility model uses a lateral movement mechanism to drive the loading and unloading manipulator to move laterally, and coordinates with the posture changes of the loading and unloading manipulator to load and unload samples. A planar movement mechanism drives the filling mechanism to move laterally and vertically to fill each mounting host separately, and the mounting host performs the thermal mounting process of the sample, completing the thermal mounting sample preparation. The entire thermal mounting process requires no manual cooperation or intervention, greatly reducing the workload of manual sample preparation while improving the time utilization efficiency and value of manpower. It solves the problem that existing thermal mounting machines are single devices that require experimental personnel to perform a series of operations such as sample placement, filling of mounting material, closing the top cover, and even pressure holding, which requires a large amount of labor and has low work efficiency. In addition, this thermal mounting system realizes modular combination of auxiliary mounting machines, which can be added or removed arbitrarily according to actual needs to meet actual work requirements; this thermal mounting system can be operated with "one-button" operation, with a high degree of automation and simple operation; this utility model has a clear structure and a low failure rate. Attached Figure Description

[0016] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings: Figure 1 This is a schematic diagram of the structure of the thermal mounting system provided in an embodiment of the present invention; Figure 2 This is a front view of the upper mold pressure sliding mechanism provided in an embodiment of the present utility model; Figure 3 This is a schematic diagram of the upper mold pressure sliding mechanism provided in an embodiment of the present utility model; Figure 4 Another directional structural diagram of the upper mold pressure sliding mechanism provided in this embodiment of the utility model; Figure 5A schematic diagram of the upper mold pressure sliding mechanism provided in another direction for an embodiment of this utility model; Figure 6 This is a schematic diagram of the structure of the upper mold pressing component opening one side plate in the upper mold pressing sliding mechanism provided in this embodiment of the utility model; Figure 7 This is a schematic diagram of the upper mold pressing assembly provided in an embodiment of the present utility model; Figure 8 A rendering of the upper mold pressing assembly provided in an embodiment of this utility model; Figure 9 This is a front view of the upper mold pressing assembly provided in an embodiment of the present utility model; Figure 10 for Figure 9 Sectional view at point AA; Figure 11 This is a schematic diagram of the packing mechanism provided in an embodiment of the present utility model; Figure 12 A side view of the packing mechanism provided in an embodiment of this utility model; Figure 13 for Figure 12 Sectional view at point BB; Figure 14 for Figure 12 Another sectional view at point BB; Explanation of reference numerals in the attached figures: 1-Workbench, 11-Support leg, 12-Tabletop, 13-Foot, 14-Gate support, 2-Inlay main unit, 201-Main inlay machine, 202-Auxiliary inlay machine, 21-Inlay body, 22-Upper mold pressure sliding mechanism, 221-Fixed support base, 2211-Horizontal drive bracket, 2212-Horizontal slide rail, 2213-Leaning hole, 222-Upper mold pressing assembly, 2221-Sealing shielding shell, 22211-Base plate, 222111-Up and down sliding hole, 22212-Supporting side plate, 22213- Top plate, 2222-Vertical moving bracket, 22221-Vertical support rod, 22222-Horizontal support plate, 22223-Limiting plate, 22224-Isolation column, 2223-Vertical moving rod, 22231-Strip guide groove, 2224-Vertical drive assembly, 22241-Vertical drive component, 22242-Rotating component, 22243-Axis indexing component, 22244-Bearing, 2225-Vertical slider, 2226-Upper limit switch, 2227-Lower limit switch, 2228-Guide plate, 222 81-Guide block, 223-Transverse drive assembly, 2231-Transverse drive component, 2232-Transmission component, 22321-Ball screw, 22322-Transverse moving slider, 2233-Coupling, 2234-Busset, 2235-Connecting block, 2236-Connecting rod, 224-Pressure drag chain, 225-Sliding guide seat, 2251-Groove, 226-Limiting strip, 227-Cleaning plate, 23-Upper mold, 3-Upper sample stage, 4-Lower sample stage, 5-Transverse moving mechanism, 6-Loading and unloading robot, 61-Sample Product clamp, 7-planar moving mechanism, 71-lateral moving component, 72-vertical moving component, 8-filling mechanism, 81-fixed bracket, 811-support ring, 812-wire hole, 813-feeding rack, 82-material cylinder, 83-lateral feeding pipe, 84-discharging pipe, 85-lateral feeding component, 851-screw feeder, 852-drive mechanism, 86-vibrating impactor, 87-adjusting component, 871-positioning ring, 88-vertical connecting pipe, 9-drag chain, 901-loading drag chain, 902-up and down sample drag chain. Detailed Implementation

[0017] Exemplary embodiments of the present disclosure will now be described in more detail with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the disclosure to those skilled in the art. It should be noted that, unless otherwise specified, embodiments and features of the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0018] See Figure 1This is a schematic diagram of the thermal mounting system provided in an embodiment of the present invention. As shown in the figure, the system includes: a worktable 1, a mounting host 2, an upper sample stage 3, a lower sample stage 4, a transverse moving mechanism 5, an upper and lower sample manipulator 6, a planar moving mechanism 7, and a filling mechanism 8; wherein, Several inlay main units 2 are arranged side by side along the length of the workbench 1. Furthermore, one side of the workbench 1 is also provided with an upper sample stage 3 for carrying the sample to be processed and an lower sample stage 4 for carrying the sample that has been processed.

[0019] Specifically, the worktable 1 has feet 13 at its bottom. In particular, the tops of each support leg 11 are connected to the table surface 12 to support components such as the inlay main unit 2, the horizontal moving mechanism 5, and the planar moving mechanism 7, and also to perform related operations. The table surface 12 has a rectangular structure. Each support leg 11 has feet 13 at its bottom end to level the worktable 1, especially the table surface 12. Along its length (e.g., ...) the table surface 12... Figure 1 Several mounting machines 2 are arranged side by side in the horizontal direction shown. One of them can be used as the main mounting machine 201, and the others as auxiliary mounting machines 202. The number of auxiliary mounting machines 202 can be determined according to the actual situation, and no limitation is made in this embodiment. Multiple mounting machines 2 can perform hot mounting processing at the same time, realizing the simultaneous processing of multiple samples and improving processing efficiency. On the same side of the worktable 1 (e.g., ... Figure 1 The front side (as shown) can be equipped with an upper sample platform 3 and a lower sample platform 4 side by side, which can be set on both sides respectively (e.g., Figure 1 As shown on the left and right sides, the upper sample stage 3 can hold the sample to be processed, and the lower sample stage 4 can hold the processed sample, that is, the sample after the thermal mounting process is completed. The upper sample stage 3 and the lower sample stage 4 can be divided into sections to hold the sample separately, so that each sample can be placed separately, and thus the sample and the mounting host 2 can be placed in the corresponding area. This makes it easier to control the mounting host 2 to control the thermal mounting process of the sample, that is, thermosetting molding, which involves pressurization, heating, heat preservation and pressure holding and cooling curing.

[0020] The lateral moving mechanism 5 is arranged along the first long edge, i.e. the front edge, of the worktable 1.

[0021] Specifically, the lateral movement mechanism 5 can be a linear module, and a travel rail can be provided on the worktable 1 along its front edge to guide the lateral movement of the loading and unloading manipulator 6 (e.g., ...). Figure 1The lateral movement mechanism 5 is guided by the X-axis direction. It has an upper sample stage 3 and a lower sample stage 4 on its front side, and multiple mounting hosts 2 on its rear worktable 1, allowing for sample transfer between both sides. Driven by the lateral movement mechanism 5, it moves laterally, enabling the loading / unloading robot 6 to move to the corresponding lateral positions of the mounting hosts 2, upper sample stage 3, and lower sample stage 4. This reduces the robot's posture and facilitates sample transfer. For example, a sample can be transferred from the upper sample stage 3 to the mounting host 2, where it undergoes thermosetting and molding. After processing, the robot transfers the sample from the mounting host 2 to the lower sample stage 4. Physical limiters are located on both sides of the travel rail, and its left and right movement (lateral movement) and positioning are controlled by the linear module's servo motor.

[0022] The loading and unloading robot 6 is mounted on the execution end of the transverse moving mechanism 5, and the execution end of the loading and unloading robot 6 is equipped with a sample clamp. The loading and unloading robot 6 is used to move along the first long edge of the worktable 1 under the drive of the transverse moving mechanism 5, so as to move to the transverse position corresponding to each inlay host 2, upper sample stage 3, and lower sample stage 4, and to clamp and transfer the sample by changing the posture of the loading and unloading robot 6.

[0023] Specifically, the fixed base of the sample loading / unloading robot 6 can be installed on the execution end, i.e., the power output end, of the lateral movement mechanism 5. It can move laterally with the lateral movement mechanism 5, particularly along the first long edge of the worktable 1, and can move to the corresponding operating position. For example, when picking up a sample to be processed, it can move to the corresponding lateral position of the sample loading platform 3, i.e., directly behind the sample loading platform 3, and can also move to the corresponding operating position to perform the corresponding operation. The execution end of the sample loading / unloading robot 6 is equipped with a sample gripper for gripping samples, so that the samples can be transferred under the posture changes of the sample loading / unloading robot 6 and the drive of the lateral movement mechanism 5.

[0024] The planar moving mechanism 7 is mounted on the worktable 1.

[0025] Specifically, the planar moving mechanism 7 can be arranged along the second long edge of the worktable 1, or it can drive the filling mechanism 8 to move planarly along the vertical plane where the second long edge of the worktable 1 is located. Of course, a portal frame 14 can also be provided on the worktable 1 to support the planar moving mechanism 7. In this embodiment, the portal frame 14 can be fixedly installed on the worktable 1, with the bottom ends of its two support rods fixed to the worktable 1. Of course, in other embodiments, the bottom ends of the two support rods of the portal frame 14 can also be arranged along the width direction of the worktable 1 (e.g., ...). Figure 1The Y-axis direction shown can be used to adjust the front and rear positions of the filling mechanism 8 to adapt to the longitudinal position of the feeding port of the embedding host 2. The worktable 1 may be equipped with a longitudinal drive mechanism, the power output end of which is connected to the gantry bracket 14 to drive the gantry bracket 14 to move longitudinally. The longitudinal drive mechanism can be a linear module or other drive components; no limitation is made in this embodiment. In this embodiment, the embedding host 2 is in one row; however, multiple rows can be provided for filling multiple rows of embedding host 2. In this embodiment, the worktable 1 may be equipped with a drag chain 9, the fixed end of which is installed on the worktable 1 and can be flexibly bent to move moving components. There can be two drag chains 9: a feeding drag chain 901 and a sample loading drag chain 902, which are respectively connected to the power output ends of the planar moving mechanism 7 and the lateral moving mechanism 5, and flexibly bend to move laterally.

[0026] The filling mechanism 8 is set on the execution end of the planar moving mechanism 7 and is used to move in a plane along the vertical plane where the second long edge of the worktable 1 is located under the drive of the planar moving mechanism 7. It can then move to the top of each inlay host 2 and move downward to insert into the hot inlay cavity of the inlay host 2 to fill the inlay host 2.

[0027] Specifically, the filling mechanism 8 is located on the execution end, i.e., the power output end, of the planar moving mechanism 7. It can move planarly under the drive of the planar moving mechanism 7, especially laterally above the corresponding inserting host 2, and vertically (e.g., vertical movement). Figure 1 (as shown in the Z-axis direction) to insert into the hot mounting cavity of the mounting host 2, fill the mounting host 2, and can also retract to make room for processing so that the mounting host 2 can perform hot mounting processing on the sample.

[0028] See also Figure 1 Each mounting host 2 can be equipped with an upper mold pressure sliding mechanism 22 on its top, which is used to drive the upper mold of the mounting host 2 to move longitudinally and vertically, and to apply pressure to the upper mold so that the upper mold can cooperate with the lower mold of the mounting host 2 to perform thermal mounting processing on the sample and thermal mounting powder in the middle. Specifically, each mounting host 2 has an upper mold pressure sliding mechanism 22 on its mounting body 21, which can drive the upper mold 23 to move longitudinally (Y-axis) and vertically.

[0029] See also Figure 1 The planar moving mechanism 7 may include a horizontal moving component 71 and a vertical moving component 72; wherein, the vertical moving component 72 is disposed at the execution end of the horizontal moving component 71, and is used to move along the horizontal direction of the worktable 1 with the execution end of the horizontal moving component 71, and is capable of vertical movement to drive the filling mechanism 8 to move on the vertical plane.

[0030] Specifically, the vertical moving component 72 is mounted on the horizontal moving component 71, and the power output end of the vertical moving component 72 may be provided with a connecting seat for connecting the filling mechanism 8. The horizontal moving component 71 is used to drive the vertical moving component 72 and the filling mechanism 8 to move left and right along the horizontal direction, i.e., the X-axis. The vertical moving component 72 is used to drive the filling mechanism 8 to move along the vertical direction, i.e., the Z-axis, thus realizing the movement of the filling mechanism 8 in the Z-direction. Specifically, the connecting seat and the filling mechanism 8 are adjusted in position on the vertical plane under the joint control of the horizontal moving component 71 and the vertical moving component 72, realizing two-dimensional translation. Both the horizontal moving component 71 and the vertical moving component 72 can be linear modules. Of course, the vertical moving component 72 can also be other driving components such as a cylinder; this embodiment does not impose any limitations on it.

[0031] In this embodiment, the inlay host 2, the horizontal moving mechanism 5, the sample loading and unloading robot 6, the planar moving mechanism 7, and the filling mechanism 8 can also be connected to a host computer for motion control, thereby realizing the inlay operation control.

[0032] See Figures 2 to 6 The figure illustrates a preferred structure of the upper mold pressing sliding mechanism 22 provided in this embodiment of the present invention. As shown in the figure, the upper mold pressing sliding mechanism 22 includes: a fixed support base 221, an upper mold pressing assembly 222, and a transverse driving assembly 223.

[0033] The upper die pressing assembly 222 is slidably mounted on the fixed support 221 along the length of the fixed support 221. It is used to drive the upper die 23 to adjust its vertical position in the closed processing position so as to drive the upper die 23 to press down into the hot mounting cavity of the mounting host 2, and cooperate with the lower die in the hot mounting cavity to thermoset and press the mounting sample and mounting powder into shape.

[0034] Specifically, the fixed support 221 can be a support plate structure, serving as the top cover of the mounting host 2, or it can be fixedly installed on the top cover of the mounting host 2. This embodiment does not impose any limitations on it. The upper mold pressing assembly 222 runs along the length of the fixed support 221 (e.g., ...). Figure 2 The upper die 23 (shown horizontally) is slidably positioned above the fixed support 221. It can be switched to a closed processing position directly above the loading port of the mounting host 2, sealing the loading port. The upper die 23 is driven by the upper die pressing assembly 222 to adjust its vertical position, so that the upper die 23 is pressed down through the loading port into the hot mounting cavity of the mounting host 2. It then works with the lower die in the hot mounting cavity to thermoset and press the mounting sample and mounting powder. In this embodiment, the upper die pressing assembly 222 can be connected to a pressure drag chain 224. The fixed end of the pressure drag chain 224 can be installed on the fixed support 221. The pressure drag chain 224 can be flexibly bent to adjust its position as the upper die pressing assembly 222 moves laterally.

[0035] The power output end of the lateral drive component 223 is connected to the upper mold pressing component 222, and is used to drive the upper mold pressing component 222 to move laterally, so as to switch to the closed processing position for thermosetting pressing molding, or to switch to the clearance feeding position to make way for the feeding port of the hot insert cavity.

[0036] Specifically, the lateral drive assembly 223 can be positioned below the fixed support base 221. The fixed end of the lateral drive assembly 223 can be fixedly installed on the bottom wall of the fixed support base 221, and the power output end can extend above the fixed support base 221 and connect to the upper mold pressing assembly 222. This allows the upper mold pressing assembly 222 to move laterally, moving to a closed processing position. In this closed processing position, the upper mold pressing assembly 222, in conjunction with the lower mold, performs thermosetting pressing. It can also move to a clearance feeding position to allow for the feeding port of the hot-mounted cavity, facilitating the feeding or removal of the completed sample. Simultaneously, the vertical movement of the upper mold pressing assembly 222 controls the pressure applied by the upper mold, preventing inconvenience to manual operation and achieving a better sealing effect and higher operational efficiency during the upper mold and sealing process.

[0037] See also Figures 2 to 6 A sliding guide seat 225 may be provided on the fixed support seat 221 for sliding support of the upper mold pressing assembly 222.

[0038] Specifically, the upper die pressing assembly 222 is slidably mounted on the top wall of the sliding guide seat 225. To improve the stability of the sliding of the upper die pressing assembly 222, preferably, the sliding guide seat 225 is provided with a groove 2251, and the bottom end of the upper die pressing assembly 222 is provided with a limiting strip 226, which is slidably mounted in the corresponding groove 2251. In this embodiment, the two sides of the sliding guide seat 225 (e.g., Figure 3 Both the side facing the paper and the side shown on the paper have a slide groove 2251. The bottom ends of the upper die pressing assembly 222 have limiting strips 226 corresponding to the slide grooves 2251, which are slidably disposed within the corresponding slide grooves 2251. Of course, the two slide grooves 2251 can also be connected, that is, the slide grooves 2251 are along the length direction perpendicular to the sliding guide seat 225 (e.g., Figure 2The through groove (shown in the horizontal direction) penetrates the sliding guide seat 225, that is, it penetrates the sliding guide seat 225 in a direction perpendicular to the paper. Two limiting strips 226 are placed on both sides of the sliding guide seat 225 and their ends are slidably locked at both ends of the slide groove 2251 to guide and vertically limit the upper die pressing assembly 222, ensuring that the upper die pressing assembly 222 can be slidably locked above the fixed support seat 221. In particular, it ensures that the bottom wall of the upper die pressing assembly 222, that is, the bottom wall of the bottom plate 22211 of the sealing shell of the upper die pressing assembly 222, presses against the top wall of the sliding guide seat 225 to ensure the sealing and shielding effect. In this embodiment, the fixed support 221 and the sliding guide 225 may be provided with an upper mold 23 movable hole, so that the upper mold 23 can slide up and down through the upper mold 23 movable hole, extend to the bottom embedded host 2 for processing, or retract upward into the upper mold pressing assembly 222, so as to avoid interfering with the movement of the upper mold pressing assembly 222.

[0039] See also Figures 2 to 6 The bottom end of the upper die pressing assembly 222 is provided with a cleaning plate 227, which is used to press against the top wall of the sliding guide seat 225 to clean impurities on the top wall of the sliding guide seat 225, especially the hot-inserted material on the top wall of the sliding guide seat 225, as the upper die pressing assembly 222 slides to the closed processing position. Specifically, the bottom wall of the cleaning plate 227 is flush with the bottom wall of the upper die pressing assembly 222, that is, the bottom wall of the bottom plate 22211 of the sealing housing of the upper die pressing assembly 222, so as to clean the hot-inserted material on the top wall. Of course, the cleaning plate 227 can be an elastic plate, such as a rubber plate, and its bottom wall can be lower than the bottom wall of the upper die pressing assembly 222 to improve the cleaning effect. During the sliding of the upper die pressing assembly 222 as a whole to the closed processing position, the cleaning plate 227 is located on the front side of the upper die pressing assembly 222 (e.g., ...). Figure 6 As shown on the right side), before the upper die pressing assembly 222 is in place, cleaning is performed, that is, pushing impurities forward or to the left or right to avoid leaving them between the upper die pressing assembly 222 and the sliding guide seat 225, which would affect the sealing effect of the sliding guide seat 225. The bottom end of the cleaning plate 227 is provided with a guide surface that is inclined away from the sliding guide seat 225, such as... Figure 6 As shown, the guide surface is tilted to the right from top to bottom, that is, tilted away from the sliding guide seat 225, which can improve the cleaning effect.

[0040] See also Figures 2 to 6The lateral drive assembly 223 includes a lateral drive member 2231 and a transmission member 2232; wherein, the power input end of the transmission member 2232 is connected to the power output end of the drive member, and the power output end is connected to the upper die pressing assembly 222, which is used to convert the rotation of the lateral drive member 2231 into the lateral movement of the upper die pressing assembly 222, so as to realize the position switching of the upper die pressing assembly 222.

[0041] Specifically, a transverse drive bracket 2211 may be provided below the fixed support base 221. This transverse drive bracket 2211 can be a U-shaped bracket and can be fixedly installed on the fixed support base 221. The transverse drive component 2231 can be a DC motor, and its fixed end can be fixedly installed on the transverse drive bracket 2211. The transmission component 2232 can be a ball screw pair mechanism, such as... Figure 6 As shown, the device may include a ball screw 22321 and a lateral sliding block 22322 sleeved on the ball screw 22321. The internal threaded hole of the lateral sliding block 22322 is threadedly connected to the outer wall of the ball screw 22321, realizing the conversion between rotational and linear motion. A bushing 2234 may be sleeved on the screw to limit the lateral sliding block 22322. There may be two bushings 2234, respectively set at the left and right ends, to limit the position at the two ends. A lateral drive bracket 2211 may be provided with a lateral slide rail 2212 to guide the lateral linear movement of the lateral sliding block 22322. The ball screw 22321 is rotatably mounted on the lateral drive bracket 2211, with one end (e.g., Figure 2 The left end shown is connected to the motor shaft of the DC motor through a coupling 2233. Under the drive of the DC motor, the coupling 2233 and the ball screw 22321 rotate, thereby driving the transverse sliding slider 22322 to slide along the transverse slide rail 2212 to achieve linear motion, thereby realizing the position switching of the upper mold pressing assembly 222.

[0042] See also Figure 5 The power output end of the transmission component 2232, for example, the top of the transversely moving slider 22322, is provided with a connecting block 2235 that passes through the fixed support base 221, and the bottom of the upper die pressing assembly 222 is provided with a connecting rod 2236 that connects to the connecting block 2235. Specifically, the fixed support base 221 is provided with a connecting rod 2236 along its length direction (e.g., Figure 4 The clearance hole 2213 (shown in the horizontal direction) is provided, and the connecting block 2235 is slidably inserted through the clearance hole 2213. The bottom end is connected to the top end of the horizontal moving slider 22322, and the top end is connected to the connecting rod 2236. This enables the connection between the horizontal moving slider 22322 and the upper mold pressing assembly 222, thereby achieving synchronous horizontal movement.

[0043] See also Figures 6 to 10The upper mold pressing assembly 222 may include: a sealing and shielding housing 2221, a vertical moving rod 2223, and a vertical driving assembly 2224.

[0044] The sealed shielding housing 2221 has a vertically movable support 2222 inside.

[0045] Specifically, the sealing and shielding housing 2221 is a hollow cuboid or cube shell, slidably mounted on the top wall of the sliding guide seat 225. Under the driving action of the transverse drive assembly 223, it enables the overall sliding adjustment of the upper mold pressing assembly 222. It can slide to a closed processing position directly above the end cap loading port or to a yielding loading position on one side of the loading port. When the sealing and shielding housing 2221 is in the closed processing position, it can shield the loading port. Combined with the up-and-down movement of the vertical moving rod 2223, it allows the upper mold 23 to slide into the loading port, sealing it and achieving shielding and sealing of the sliding guide seat 225 and the fixed support seat 221. In this embodiment, a limiting strip 226 is disposed at the bottom end of the sealing shield housing 2221. The limiting strip 226 is slidably disposed within the groove 2251 of the sliding guide seat 225, so that the sealing shield housing 2221 is slidably secured to the sliding guide seat 225, thereby guiding the sealing shield housing 2221 to switch between the closed processing position and the clearance feeding position. A cleaning plate 227 is disposed on the front side of the bottom end of the sealing shield housing 2221 and can move with the sealing shield housing 2221. Both sides of the connecting rod 2236 are fixedly installed at the bottom end of the sealing shield housing 2221. The two side plates of the sealing shield housing 2221 can extend outside the cavity, and both ends of the connecting rod 2236 are fixedly installed on the extension portions of the two side plates of the sealing shield housing 2221. The sealed shielding housing 2221 has a vertical moving bracket 2222 inside. The vertical moving bracket 2222 can be fixedly installed on the inner wall of the sealed shielding housing 2221, which can provide sliding support for the vertical moving rod 2223 and support the vertical drive assembly 2224.

[0046] The vertical moving rod 2223 is set on the vertical moving bracket 2222 in a vertically adjustable manner and is used to connect the upper mold 23 of the inlay host 2.

[0047] Specifically, the top of the vertical moving rod 2223 is located inside the sealed shielding housing 2221, and the vertical moving rod 2223 is slidably mounted on the vertical moving bracket 2222 in the vertical direction. The top end of the vertical moving rod 2223 can be connected to the vertical drive assembly 2224 located inside the sealed shielding housing 2221 to realize power input, and the bottom end can be fixedly connected to the upper mold 23 of the mounting host 2 by screws or other means to drive the upper mold 23 to move up and down, realizing the switching between the open and closed states of the upper mold 23, such as... Figure 8As shown, the upper mold 23 is in the open state, and the upper mold 23 and the vertical moving rod 2223 are located at the upper end of their vertical movement. The bottom ends of the upper mold 23 and the vertical moving rod 2223 can be set in the sealing shielding housing 2221. Of course, the upper mold 23 is partially embedded in the bottom plate 22211 of the sealing shielding housing 2221 so that it can be fed through the feeding port and other operations. The vertical moving rod 2223 drives the upper mold 23 to move downward so that the upper mold 23 can pass through the upper and lower sliding holes 222111 of the bottom plate 22211, the upper mold 23 movable hole of the fixed support seat 221 and the sliding guide seat 225 and extend into the interior of the inlay host 2 until it is located at the lower end of the vertical movement of the upper mold 23. At this time, the upper mold 23 is located inside the inlay host 2, and works with the lower mold to perform thermosetting pressing on the hot inlay material and the sample block between them, such as pressurization heating, heat preservation and pressure holding and cooling curing processes. After the sample preparation is completed, the upper mold 23 can be moved upward to the open state with the vertical moving rod 2223 to remove the prepared sample from the lower mold, and the entire sample preparation process is completed.

[0048] The power output end of the vertical drive assembly 2224 is connected to the vertical moving rod 2223, which is used to drive the vertical moving rod 2223 to adjust its position in the vertical direction, thereby driving the upper mold 23 to move in the vertical direction, so that the upper mold 23 can switch between the open state and the closed state, and then the upper mold 23 can move downward through the feeding port on the fixed support 221 into the hot insert cavity, switch to the closed state, and cooperate with the lower mold to complete the sample processing.

[0049] Specifically, the fixed end of the vertical drive assembly 2224 can be fixedly installed on the vertical moving bracket 2222, and the power output end is connected to the vertical moving rod 2223. It can drive the vertical moving rod 2223 to move up and down relative to the vertical moving bracket 2222 and the sealing shield housing 2221, so as to drive the upper mold 23 to move in the vertical direction, so that the upper mold 23 can switch between the open state and the closed state, and then the upper mold 23 can move down through the feeding port on the fixed support 221 into the hot insert cavity, switch to the closed state, and cooperate with the lower mold to complete the sample processing.

[0050] In this embodiment, a vertical slider 2225 is provided on the vertical moving rod 2223 for moving up and down synchronously with the vertical moving rod 2223; an upper limit switch 2226 and a lower limit switch 2227 are provided on one side of the vertical moving rod 2223, which are arranged at intervals to limit the upper and lower positions of the vertical slider 2225.

[0051] Specifically, a vertical slider 2225 is fixedly installed at the middle position of the vertical moving rod 2223. An upper limit switch 2226 and a lower limit switch 2227 can be fixedly installed on the vertical moving bracket 2222, respectively, limiting the upper and lower positions of the vertical slider 2225. The upper limit switch 2226 and the lower limit switch 2227 can be connected to a control board, which is also connected to the vertical drive assembly 2224. When the vertical slider 2225 contacts or approaches the upper limit switch 2226 or the lower limit switch 2227, the vertical slider 2225 can drive the contacts of the limit switches, causing closed contacts to open or open contacts to close. The change in the open / closed state of the limit switch contacts controls the drive of the vertical drive assembly 2224 via the control board. The control board is a PCB control board.

[0052] In this embodiment, the sealed shielding housing is provided with a guide disk 2228 inside, which is sleeved on the vertical moving rod 2223. The inner wall of the guide disk 2228 is provided with a guide block 22281, and the outer wall of the vertical moving rod 2223 is provided with a strip-shaped guide groove 22231 arranged along its circumference. The guide block 22281 is slidably disposed in the strip-shaped guide groove 22231 to prevent the rotation of the vertical moving rod 2223 and to guide the vertical movement of the vertical moving rod 2223.

[0053] Specifically, the guide plate 2228 can be fixedly installed on the vertical moving bracket 2222, and the guide block 22281 can be slidably locked in the strip-shaped guide groove 22231, which can limit and guide the vertical sliding of the vertical moving rod 2223, ensuring that the vertical moving rod 2223 only slides up and down, and can prevent the vertical moving rod 2223 from rotating.

[0054] See also Figure 7 , Figure 8 , Figure 10 The sealed shielding housing 2221 may include: a top plate 22213, a bottom plate 22211, and four supporting side plates 22212; wherein, the top plate 22213 and the bottom plate 22211 are arranged vertically in parallel, and the four supporting side plates 22212 are disposed between the top plate 22213 and the bottom plate 22211, forming a hollow cuboid or cube structure. The bottom plate 22211 is provided with a vertical sliding hole 222111 that penetrates the bottom plate 22211, which is adapted to the upper mold 23 to facilitate the upper mold 23 to slide vertically through the vertical sliding hole 222111.

[0055] See also Figure 7 , Figure 8 , Figure 10The vertical moving bracket 2222 may include: at least three vertical support rods 22221, a horizontal support plate 22222, and a limiting plate 22223; wherein, the horizontal support plate 22222 may be disposed inside the sealed shielding housing 2221, and is supported above the bottom plate 22211 of the sealed shielding housing 2221 by at least three vertical support rods 22221, for limiting and supporting components such as the vertical moving rods 2223 and the vertical drive assembly 2224; the limiting plate 22223 is disposed above the horizontal support plate 22222, and can limit and support the vertical drive assembly 2224 to further ensure the stability of the vertical drive assembly 2224.

[0056] Specifically, the horizontal support plate 22222 is arranged horizontally parallel above the base plate 22211, and at least three vertical support rods 22221 can be arranged in a circular or polygonal pattern to support the horizontal support plate 22222 on the upper side of the base plate 22211. The top of each vertical support rod 22221 is connected to the bottom wall of the horizontal support plate 22222, and the bottom is fixed to the base plate 22211. In this embodiment, there are four vertical support rods 22221 arranged in a square structure around the outer periphery of the vertical moving rod 2223, and the horizontal support plate 22222 has a quadrilateral structure and is supported by the four vertical support rods 22221. The limiting disc 22223 is a circular structure, positioned above the horizontal support plate 22222 and coaxially with the vertical support rod 22221. The vertical support rod 22221 slidably passes through the horizontal support plate 22222 and the limiting disc 22223. The limiting disc 22223 provides limiting support for the driven wheel of the vertical drive assembly 2224, ensuring the stability of the driven wheel's rotation and thus the stability of the vertical movement of the vertical support rod 22221. In this embodiment, the limiting disc 22223 and the horizontal support plate 22222 are connected by several isolation posts 22224, which support and fix the limiting disc 22223. Four isolation posts 22224 are arranged circumferentially below the limiting disc 22223, supporting the edge of the limiting disc 22223.

[0057] See also Figure 7 , Figure 8 , Figure 10 The vertical drive assembly 2224 may include: a vertical drive member 22241, a rotating member 22242, and an axis indexing member 22243; wherein, the rotating member 22242 is rotatably sleeved on the outer periphery of the vertical moving rod 2223, the rotating member 22242 is connected to the power output end of the vertical drive member 22241, and the rotating member 22242 is connected to the vertical moving rod 2223 for transmission, and is used to rotate under the drive of the drive member, and to convert the rotation of the rotating member 22242 into the vertical movement of the vertical moving rod 2223.

[0058] Specifically, the rotating component 22242 is rotatably sleeved on the outer periphery of the vertical moving rod 2223, and the vertical driving component 22241 can be a DC motor, whose output shaft is spaced apart on one side of the vertical moving rod 2223 in a manner parallel to the axis of the vertical moving rod 2223 (e.g., Figure 7 As shown on the right side), the parallel arrangement reduces the overall space of the upper die pressing assembly 222 compared to a coaxial arrangement, making the upper die pressing assembly 222 compact while ensuring stability. The power input end of the rotating component 22242 is connected to the power output end of the vertical drive component 22241 via an axis indexing component 22243. The axis indexing component 22243 is used to drive the rotating component 22242 to rotate around the axis of the rotating component 22242 under the driving action of the vertical drive component 22241. Through the transmission connection between the rotating component 22242 and the vertical moving rod 2223, the rotation of the rotating component 22242 can be converted into the vertical up-and-down movement of the vertical moving rod 2223.

[0059] In this embodiment, the rotating member 22242 and the vertical moving rod 2223 are connected by a transmission, which can form a ball screw pair, such as... Figure 10 As shown, the inner wall of the rotating component 22242 is provided with an internal thread, and the outer wall of the vertical moving rod 2223 is provided with an external thread that matches the internal thread, forming a ball screw pair. Specifically, the rotating component 22242 can be a ring structure, coaxial and sleeved on the vertical moving rod 2223. The internal thread on the inner wall of the rotating component 22242 forms a threaded hole, which can form a nut structure. The outer wall of the vertical moving rod 2223 is provided with an external thread that matches the internal thread on the inner wall of the rotating component 22242, serving as a screw structure. It is threadedly connected to the rotating component 22242 to form a ball screw pair, so as to convert the rotation of the rotating component 22242 into the linear motion of the vertical moving rod 2223 along its axial direction. In this embodiment, as... Figure 10 As shown, bearings 244 can be provided between the top end of the rotating component 22242 and the limiting disk 22223, and between the bottom end of the rotating component 22242 and the transverse support plate 22222.

[0060] See also Figure 7 , Figure 8 , Figure 10The axis indexing component 22243 can be a transmission belt mechanism, which may include a driving pulley, a driven pulley, and a transmission belt. The transmission belt is sleeved on the outer circumference of the driving pulley and the driven pulley, and can drive the driven pulley to rotate synchronously when the driving pulley rotates. Specifically, the driving pulley can be coaxially connected to the output shaft of the vertical drive component 22241, and can be fixed by a connecting key or other means. The driven pulley can be an annular structure and coaxially arranged with the vertical moving rod 2223 and the rotating component 22242. The rotating component 22242 can be embedded in the inner circumference of the driven pulley, and the two can be fixed by a connecting key to achieve synchronous rotation. Furthermore, through the threaded connection between the rotating component 22242 and the vertical moving rod 2223, and with the guidance of the guide plate 2228, the vertical moving rod 2223 performs reciprocating linear motion in the vertical direction.

[0061] Therefore, it can be seen that the upper mold pressing sliding mechanism 22 drives the upper mold pressing component 222 to move laterally through the lateral drive component 223, so that the upper mold pressing component 222 switches to the closed processing position. By driving the upper mold 23 to adjust its vertical position in the closed processing position through the upper mold pressing component 222, it can not only block and seal the feeding port of the mounting host 2, but also drive the upper mold 23 to press down into the hot mounting cavity of the mounting host 2. Together with the lower mold in the hot mounting cavity, it can perform thermosetting pressing and molding of the mounting sample and mounting powder, thus achieving the blocking and sealing of the feeding port of the mounting host 2. The sealing process is seamless. Simultaneously, the upper mold pressing component 222 moves up and down to control the pressure applied to the upper mold, eliminating the inconvenience of manual operation and achieving a better sealing effect and higher operational efficiency. Driven by the horizontal drive component 223, the upper mold pressing component 222 can also switch to a clearance feeding position, clearing the feeding port of the hot-mounting cavity, allowing for operations such as removing completed samples or adding material for the next sample. This solves the problems of cumbersome sealing operations and low processing efficiency in existing mounting mainframes 2. Furthermore, the sealing operation of this device does not require contact with high-temperature mechanical parts, improving the shielding and sealing effect and resolving the problems of cumbersome sealing operations, low replacement efficiency, and inadequate shielding affecting the mounting effect and causing mounting failure in the mounting mainframe 2. In addition, this device has a simple structure, good sealing effect, high installation efficiency, and stable operation.

[0062] See Figures 11 to 14 The figure illustrates a preferred structure of the filling mechanism 8 provided in an embodiment of the present invention. As shown, the filling mechanism 8 includes: a fixed bracket 81, a material cylinder 82, a transverse feeding pipe 83, a discharge pipe 84, a transverse feeding assembly 85, a vibrating impactor 86, and an adjusting assembly 87; wherein, The material cylinder 82 is used to hold the hot-mounting material. The material cylinder 82 is rotatably mounted on the fixed bracket 81 to adjust the verticality of the material cylinder 82 so that the hot-mounting material inside the material cylinder 82 can be smoothly fed out.

[0063] Specifically, the fixed bracket 81 can be fixedly installed on the execution end of the planar moving mechanism 7 using bolts or other connecting parts to provide fixed support for the filling mechanism 8. In this embodiment, the fixed bracket 81 may be provided with a support ring 811, and the material cylinder 82 is vertically arranged and passes through the support ring 811, which supports the material cylinder 82. The top of the material cylinder 82 is a cylindrical structure, and the bottom is provided with a funnel structure to guide the flow of the hot-insertion material to the outlet; the funnel can pass through the support ring 811 to provide overall support for the material cylinder 82. In this embodiment, the material cylinder 82 is rotatably mounted on the fixed bracket 81, allowing for fine-tuning to adjust its verticality and ensure smooth feeding of the hot-insertion material inside the material cylinder 82. In this embodiment, the material cylinder 82 is provided with a level sensor to obtain the material level of the hot-insertion material inside the material cylinder 82; the level sensor is connected to an alarm to warn when the material level of the hot-insertion material inside the material cylinder 82 is lower than a preset level, reminding the operator to add material.

[0064] The transverse feeding pipe 83 is located below the material cylinder 82 and is connected to the discharge port of the material cylinder 82.

[0065] Specifically, the transverse feeding pipe 83 is located directly below the material cylinder 82, and the transverse feeding pipe 83 is connected to the discharge port of the material cylinder 82 (e.g., Figure 14 The vertical connecting pipe 88 connects the bottom end of the material cylinder 82 to the outlet of the material cylinder 82 via a connecting flange and bolts to achieve communication and support the horizontal feeding pipe 83. The horizontal feeding pipe 83 can be arranged horizontally, with its central position positioned directly below the outlet of the material cylinder 82, and is introduced into the interior of the horizontal feeding pipe 83 via the vertical connecting pipe 88.

[0066] The discharge ports of the feed pipe 84 and the transverse feed pipe 83 (e.g.) Figure 14 The right end shown is connected to the horizontal feed pipe 83 and is used to feed the hot inlay material output from the horizontal feed pipe 83 into the inlay host 2 for processing.

[0067] Specifically, the feeding pipe 84 can be vertically positioned directly below the outlet of the horizontal feeding pipe 83. The top end of the feeding pipe 84 serves as the inlet, connecting with the outlet of the horizontal feeding pipe 83, while the bottom end serves as the outlet, which can be inserted into the inlet of the mounting host 2. This allows the hot mounting material output from the horizontal feeding pipe 83 to be fed vertically downwards along the feeding pipe 84 under the influence of gravity, thus completing the feeding process in the mounting host 2.

[0068] The transverse feeding assembly 85 is installed inside the transverse feeding pipe 83 and is used to feed the hot-insertion material output from the outlet of the material cylinder 82 to the outlet of the transverse feeding pipe 83 to realize transverse feeding.

[0069] Specifically, the transverse feeding assembly 85 can be disposed within the transverse feeding tube 83, and the two can be coaxially arranged to feed the hot-mounted material within the transverse feeding tube 83 laterally. In this embodiment, a feeding rack 813 is connected to the fixed bracket 81 to support the transverse feeding assembly 85. In this embodiment, the fixed bracket 81 may also be provided with an electrical wire hole 812 for threading wires.

[0070] In this embodiment, as Figure 14 As shown, one side of the barrel 82 (such as...) Figure 14 The left side shown may be equipped with a vibrating impactor 86 for striking the material cylinder 82, thereby causing the hot-insertion material in the material cylinder 82 to fall into the transverse feed pipe 83 through vibration.

[0071] Specifically, the vibratory striker 86 can radially strike the feed cylinder 82 to allow the hot-fitting material inside the feed cylinder 82 to fall into the transverse feed pipe 83 through vibration, especially preventing the hot-fitting material from remaining on the cylinder wall of the feed cylinder 82 and causing material accumulation. Of course, a vibratory striker 86 can also be provided on one side of the transverse feed pipe 83 to strike the transverse feed pipe 83, causing the hot-fitting material in the transverse feed pipe 83 to fall into the discharge pipe 84 through vibration. A fixing block can be connected to one side of the transverse feed pipe 83, and the vibratory striker 86 can be arranged parallel to the axial direction of the transverse feed pipe 83, applying axial vibration to the transverse feed pipe 83 so that the hot-fitting material inside the transverse feed pipe 83 can fall from the outlet of the transverse feed pipe 83 into the discharge pipe 84. During operation, the vibratory striker 86 strikes the material cylinder 82 and / or the transverse feeding pipe 83, causing vibration in both. This vibration causes the hot-mounted material, especially on the cylinder wall, to fall into the transverse feeding pipe 83, and also causes the hot-mounted material on the transverse feeding pipe 83 to fall into the discharge pipe 84. The vibratory striker 86 can be a striking electromagnet or other structures; this embodiment does not impose any limitations. The extension and retraction direction of the striking electromagnet on the transverse feeding pipe 83 is the same as the length direction of the transverse feeding pipe 83, ensuring smooth material discharge. In this embodiment, the vibratory striker 86 can be connected to a distance adjustment component 87, used to adjust the distance between the striking end of the vibratory striker 86 and the material cylinder 82, or the distance between the striking end of the vibratory striker 86 and the fixed block, thereby adjusting the striking force and achieving precise material discharge.

[0072] See also Figures 11 to 14The material cylinder 82 is provided with an adjustment component 87, which is used to drive the material cylinder 82 to rotate in order to adjust the verticality of the material cylinder 82.

[0073] Specifically, the fixed end of the adjusting component 87 can be installed on the fixed bracket 81 and / or the support ring 811, and the power output end can press against the outer wall of the material cylinder 82, which can drive the material cylinder 82 to rotate, thereby adjusting the axis and thus adjusting the verticality of the material cylinder 82.

[0074] See also Figure 13 and Figure 14 The transverse feeding assembly 85 includes a screw feeder 851 and a transverse drive 852; wherein the screw feeder 851 is connected to the power output end of the transverse drive 852 and is used to feed the hot-mounted material in a spiral manner under the driving action of the transverse drive 852.

[0075] Specifically, the screw feeder 851 is coaxially arranged with the transverse feeding pipe 83, and the screw feeder 851 is rotatably disposed inside the transverse feeding pipe 83 for screw conveying of the hot-mounted material inside the transverse feeding pipe 83. The screw feeder 851 is connected to the power output end of the transverse drive member 852 via a coupling, so that the screw feeder 851 is driven to rotate under the driving action of the transverse drive member 852, thereby realizing screw feeding.

[0076] In this embodiment, the adjustment assembly 87 includes: an adjustment ring 871 and at least three top rods (not shown in the figure); wherein, the adjustment ring 871 is sleeved and installed on the outer periphery of the material cylinder 82; each top rod is arranged at intervals along the circumference of the adjustment ring 871, and each top rod is arranged below the adjustment ring 871 in a position-adjustable manner along the axial direction of the material cylinder 82, for pressing the adjustment ring 871 to adjust its position, thereby driving the material cylinder 82 to rotate and realize verticality adjustment.

[0077] Specifically, the adjusting ring 871 can be coaxially arranged with the funnel structure of the material cylinder 82 and sleeved on the outer periphery of the funnel structure. The two can be fixedly connected by bolts or welding. At least three top rods are arranged circumferentially below the adjusting ring 871. Each top rod is arranged on the support ring 811 along the axial direction of the material cylinder 82 in a position-adjustable manner. By adjusting the position, the top of the rod presses against the adjusting ring 871 to achieve fine adjustment of the axis, thereby driving the material cylinder 82 to rotate and achieve position adjustment of the axis of the material cylinder 82, that is, adjustment of its verticality.

[0078] In one embodiment of this utility model, the support ring 811 is provided with threaded through holes corresponding to the top rods. The top rods can be threaded rods that pass through the threaded through holes. It should be noted that the dimensions of the threaded rods can be determined according to specific circumstances, and this embodiment does not impose any limitations on them. When adjusting the verticality of the adjusting ring 871 through the top rods, the position of the adjusting ring 871 corresponding to the top rod can be moved along the height direction by rotating the threaded rod knob. By coordinating the height adjustment of multiple top rods, the verticality of the adjusting ring 871 can be adjusted, thereby adjusting the verticality of the barrel 82. In this embodiment, the threaded rods and threaded through holes cooperate to adjust the verticality of the barrel 82, which is simple in structure, convenient in operation, and easy to control and adjust the verticality of the barrel 82.

[0079] In another embodiment of this utility model, the support ring 811 is provided with connecting through holes corresponding to the top rods. The top rod can be a smooth straight rod that slidably passes through the connecting through holes and is connected to the support ring 811 through a clamping member. In specific implementations, the cross-sectional shape of the straight rod and the cross-sectional shape of the connecting through hole can be circular. However, this utility model is not limited to this. In other embodiments, the shape of the straight rod and the connecting through hole can be appropriate shapes, such as square, rhombus, etc. The specific adjustment method is as follows: the verticality of the adjusting ring 871 can be adjusted by releasing the clamping member and then adjusting the straight rod through the connecting through hole along the height direction to adjust the verticality of the adjusting ring 871, thereby adjusting the verticality of the material cylinder 82. After adjustment, it can be clamped by the clamping member.

[0080] As can be seen, the filling mechanism 8 holds the hot-mounting material in the material cylinder 82 and is mounted on the fixed bracket 81 in a rotatable manner, allowing for vertical adjustment to ensure smooth feeding of the hot-mounting material. The hot-mounting material output from the outlet of the material cylinder 82 is fed to the outlet of the horizontal feeding pipe 83 through the horizontal feeding pipe 83 and the internal horizontal feeding assembly 85, achieving horizontal feeding and feeding it to the unloading pipe 84. The hot-mounting material output from the horizontal feeding pipe 83 can then be unloaded into the mounting host 2 for processing, solving the problem that the existing manual filling of mounting material inevitably involves dust, which can easily cause harm to the human body if inhaled for a long time.

[0081] The working process of this hot mounting system is as follows: The host computer issues a program to control the lateral movement mechanism 5 to drive the sample loading / unloading robot 6 to move laterally to the corresponding lateral position on the upper sample platform 3. The host computer then issues a program to control the sample loading / unloading robot 6 to pick up the sample from the upper sample platform 3 and place it into the hot mounting cavity of the mounting host 2. The host computer then issues a command to the servo motor to control the movement and positioning of the filling mechanism 8. After the filling mechanism 8 is in position, the host computer controls the filling mechanism 8 to fill the cavity. The host computer then controls the mounting host 2 to perform hot mounting processing. After mounting is completed, the host computer receives a signal and commands the sample loading / unloading robot 6 to move and complete the sampling. After sampling, the robot moves to the right end of the worktable 1, corresponding to the lower sample platform 4, so that the processed sample can be lowered into the corresponding area of ​​the lower sample platform 4 by the sample loading / unloading robot 6, completing the sample removal process.

[0082] In summary, the thermal mounting system provided in this embodiment uses a lateral moving mechanism 5 to drive the loading and unloading robot 6 to move laterally, and coordinates the posture changes of the loading and unloading robot 6 to load and unload samples. A planar moving mechanism 7 drives the filling mechanism 8 to move laterally and vertically to fill each mounting host 2, and the mounting host 2 performs the thermal mounting process, completing the thermal mounting sample preparation. The entire thermal mounting process requires no manual cooperation or intervention, greatly reducing the workload of manual sample preparation while improving the time utilization efficiency and value of manual labor. It solves the problem that existing thermal mounting machines are single-unit devices requiring test personnel to perform a series of operations such as sample placement, filling of mounting material, closing the top cover, and even pressure holding, which incurs high labor costs and low work efficiency. Furthermore, this thermal mounting system allows for modular combination of auxiliary mounting machines, which can be added or removed arbitrarily according to actual needs to meet specific work requirements. This thermal mounting system can be operated with a "one-button" operation, has a high degree of automation, and is easy to operate. This utility model has a clear structure and a low failure rate.

[0083] It should be noted that in the description of this utility model, the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the direction or positional relationship are based on the direction or positional relationship shown in the drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation of this utility model.

[0084] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0085] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A thermal mounting system, characterized in that, include: A workbench, on which several inlay main units are arranged side by side along its length; A lateral moving mechanism is arranged along the first long edge of the worktable; A sample loading and unloading robot is mounted on the execution end of the lateral moving mechanism, and the execution end of the sample loading and unloading robot is provided with a sample clamp. The sample loading and unloading robot is used to move along the first long edge of the worktable under the drive of the lateral moving mechanism, so as to be able to move to the lateral position of each inlay host, and to load and unload samples by changing the posture of the sample loading and unloading robot. A planar moving mechanism is mounted on the worktable; The filling mechanism is disposed on the execution end of the planar moving mechanism. It is used to move along the vertical plane of the worktable under the drive of the planar moving mechanism, thereby moving to the top of each inlay host and moving downward to insert into the hot inlay cavity of the inlay host to fill the inlay host.

2. The thermal mounting system according to claim 1, characterized in that, The planar movement mechanism includes: Lateral movement component; A vertical moving component is disposed at the execution end of the horizontal moving component, and is used to move horizontally along the worktable with the execution end of the horizontal moving component, and is also capable of vertical movement to drive the filling mechanism to shift in the vertical plane.

3. The thermal mounting system according to claim 2, characterized in that, The lateral movement component, the vertical movement component, and / or the lateral movement mechanism are linear modules.

4. The thermal mounting system according to any one of claims 1 to 3, characterized in that, The workbench is equipped with a portal frame for supporting the planar moving mechanism.

5. The thermal mounting system according to claim 4, characterized in that, The gantry bracket is slidably mounted on the worktable along its longitudinal direction, and is used to drive the planar moving mechanism and the filling mechanism to adjust their longitudinal positions.

6. The thermal mounting system according to any one of claims 1 to 3, characterized in that, The workbench is also provided with an upper sample platform for carrying the sample to be processed and an lower sample platform for carrying the processed sample on one side.

7. The thermal mounting system according to any one of claims 1 to 3, characterized in that, The packing mechanism includes: A fixed bracket is used for mounting on the actuator end of the planar moving mechanism; A cadmium for holding hot-mounting material is mounted on the fixed support in a rotatable manner to adjust the verticality of the cadmium. A transverse feeding pipe is disposed below the material cylinder, and the transverse feeding pipe is connected to the discharge port of the material cylinder; The feeding pipe is connected to the outlet of the transverse feeding pipe and is used to feed the hot-mounting material output from the transverse feeding pipe into the mounting host for processing. A transverse feeding assembly is disposed inside the transverse feeding pipe and is used to feed the hot-insertion material output from the outlet of the material cylinder to the outlet of the transverse feeding pipe to achieve transverse feeding.

8. The thermal mounting system according to claim 7, characterized in that, The material cylinder is equipped with an adjustment component for driving the material cylinder to rotate, thereby adjusting the verticality of the material cylinder.

9. The thermal mounting system according to any one of claims 1 to 3, characterized in that, Each of the inlay main units is provided with an upper mold pressure sliding mechanism above it, which is used to drive the upper mold of the inlay main unit to move longitudinally and vertically, and to apply pressure to the upper mold to cooperate with the lower mold of the inlay main unit for hot inlay processing.

10. The thermal mounting system according to claim 9, characterized in that, The upper mold pressure sliding mechanism includes: Fixed support base; The upper die pressing mechanism is slidably disposed on the fixed support base along the length direction of the fixed support base. It is used to drive the upper die to make vertical position adjustment in the closed processing position so as to drive the upper die to press down into the hot mounting cavity of the hot mounting machine, and cooperate with the lower die in the hot mounting cavity to perform thermosetting pressing and molding of the mounting sample and mounting powder. The lateral drive mechanism has its power output end connected to the upper mold pressing mechanism. It is used to drive the upper mold pressing mechanism to move laterally, so as to switch to the closed processing position for thermosetting pressing, or to switch to the clearance feeding position to make way for the feeding port of the hot-insertion cavity.

Images