A special equipment pressure pipeline quality detection device

Abstract

The utility model relates to special equipment detection technical field, and disclose a kind of special equipment pressure pipeline quality detection device, including workbench, the upper surface of workbench is fixedly arranged with support frame.The special equipment pressure pipeline quality detection device, by motor accurate drive screw rotation, it is high-efficiently converted into linear motion to rotating motion, drive moving block to realize stable and high-precision horizontal displacement in installation groove, thus, the core detection components such as platen, hydraulic cylinder connected therewith can be flexibly moved along pressure pipeline axial, whether it is pipeline middle part, joint place or bending position, can easily reach and carry out detection work, this freely adjustable detection position design breaks the limitation of traditional device detection range, can adapt to the pressure pipeline detection needs of different lengths, different layout, greatly improve the versatility and applicability of device in various industrial scenarios, effectively solve the problem of position adaptation in special equipment pressure pipeline detection process.

Description

Technical Field

[0001] This utility model relates to the field of special equipment testing technology, specifically a special equipment pressure pipeline quality testing device. Background Technology

[0002] In industrial production, the quality of pressure pipelines for special equipment is directly related to production safety and efficiency. Pressure pipelines may develop defects such as corrosion, cracks, and deformation during long-term use, so regular quality inspections are necessary.

[0003] The existing patent document CN221425567U discloses a special equipment pressure pipeline quality inspection device. This utility model can adjust the distance between the clamping mechanisms, can be adaptively adjusted according to the length of the pressure pipeline, and can measure the thickness of the pipeline. It is easy to use.

[0004] However, existing special equipment pressure pipeline quality inspection devices have certain limitations when carrying out inspection operations. First, the inspection components of most inspection devices are in fixed positions, making it inconvenient to move flexibly along the axial direction of the pressure pipeline. When facing special locations such as the middle of the pipeline, joints, and bends, it is difficult to directly carry out inspection work, resulting in blind spots. Second, traditional devices lack the ability to adapt to different pipelines. For pressure pipelines of different lengths and layouts, it is difficult to adjust the inspection position by adjusting its own structure, resulting in poor versatility. Third, due to the difficulty in flexibly adjusting the inspection position, traditional devices cannot meet the diverse inspection needs of various industrial scenarios. Their use is limited in complex working conditions, and they cannot effectively solve the position adaptation problem in the inspection of special equipment pressure pipelines, resulting in low inspection efficiency and accuracy. Utility Model Content

[0005] Technical problems to be solved The purpose of this utility model is to provide a special equipment pressure pipeline quality inspection device to solve the problem that the existing special equipment pressure pipeline quality inspection devices mentioned in the background art have certain limitations when carrying out inspection operations.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a special equipment pressure pipeline quality inspection device, including a workbench, a support frame fixedly installed on the upper surface of the workbench, an installation groove provided in the middle of the upper surface of the support frame, a motor fixedly installed on one side inside the installation groove, and a lead screw fixedly connected to the transmission end of the motor; The end of the lead screw away from the motor is connected to the mounting groove via a bearing. A movable block is threaded onto the outer surface of the lead screw. The movable block is slidably connected to the mounting groove. A pressure plate is provided below the movable block.

[0007] Furthermore, an arc-shaped positioning cavity is fixedly provided in the middle of the upper surface of the worktable, a fixed gantry frame is provided on one side of the upper surface of the worktable above the arc-shaped positioning cavity, and a fixed groove is fixedly provided on one side of the upper surface of the worktable.

[0008] Furthermore, an electric push rod is fixedly installed on one side inside the fixed groove, and a push rod is fixedly connected to the transmission end of the electric push rod. A movable block is fixedly connected to the end of the push rod away from the electric push rod.

[0009] Furthermore, a movable gantry frame is fixedly connected to the upper surface of the movable block, and a slider is fixedly connected to the bottom end of the movable gantry frame away from the movable block. A sliding groove is fixedly provided on the upper surface of the worktable away from the fixed groove, and the slider is slidably connected to the sliding groove.

[0010] Furthermore, both sides inside the fixed gantry frame and the movable gantry frame are equipped with a second electric push rod, and the transmission end of the second electric push rod is fixedly connected to a second push rod.

[0011] Furthermore, a positioning plate is fixedly connected to the end of the second push rod away from the second electric push rod, a hydraulic cylinder is fixedly connected to the bottom end of the moving block, and an adjusting rod is fixedly connected to the transmission end of the bottom end of the hydraulic cylinder.

[0012] Furthermore, a force-applying plate is fixedly connected to the end of the adjusting rod away from the hydraulic cylinder, and a pressure sensor is fixedly connected to the bottom end of the force-applying plate, with the pressure plate located at the bottom end of the pressure sensor.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This special equipment pressure pipeline quality inspection device uses a motor to precisely drive a lead screw to rotate, efficiently converting rotary motion into linear motion. This drives a moving block to achieve stable and high-precision horizontal displacement within the installation slot. Consequently, the core inspection components, such as the pressure plate and hydraulic cylinder connected to it, can move flexibly along the axial direction of the pressure pipeline. Whether it is the middle of the pipeline, the joint, or the bend, it can easily reach and carry out inspection work. This freely adjustable inspection position design breaks the limitations of the inspection range of traditional devices and can adapt to the inspection needs of pressure pipelines of different lengths and layouts. It greatly improves the versatility and applicability of the device in various industrial scenarios and effectively solves the problem of position adaptation in the inspection process of special equipment pressure pipelines. 2. This special equipment pressure pipeline quality inspection device, through the cooperation of the arc-shaped positioning cavity, the fixed gantry and the movable gantry, can stably position the pressure pipeline. The arc-shaped positioning cavity can adapt to the arc-shaped contour of the pipeline. The first electric push rod pushes the movable gantry to slide on the slide groove, forming an encircling shape with the fixed gantry. Then, the second electric push rod drives the positioning plate to clamp and fix the pipeline, effectively preventing the pipeline from shifting during the inspection process and ensuring the stability and accuracy of the inspection. 3. This special equipment pressure pipeline quality inspection device monitors the pressure applied to the pressure pipeline by the pressure sensor in real time and feeds the pressure data back to the control system to achieve precise pressure control and avoid the impact of excessive or insufficient pressure on the test results. In addition, the automated operation of multiple electric push rods and motors reduces manual intervention, improves inspection efficiency, reduces the labor intensity of operators, and also ensures the standardization and consistency of the inspection process. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the support frame of this utility model; Figure 3 This is a three-dimensional structural diagram of the No. 2 electric push rod of this utility model; Figure 4 This is a magnified structural diagram showing a partial detail of the pressure sensor of this utility model.

[0015] In the diagram: 1. Workbench; 2. Support frame; 3. Mounting slot; 4. Motor; 5. Lead screw; 6. Moving block; 7. Pressure plate; 8. Arc-shaped positioning cavity; 9. Fixed gantry frame; 10. Fixed slot; 11. Electric push rod No. 1; 12. Push rod No. 1; 13. Movable block; 14. Movable gantry frame; 15. Slider; 16. Slide groove; 17. Electric push rod No. 2; 18. Push rod No. 2; 19. Positioning plate; 20. Hydraulic cylinder; 21. Adjusting rod; 22. Force plate; 23. Pressure sensor. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1 - Figure 4This utility model provides a technical solution: a special equipment pressure pipeline quality inspection device, including a workbench 1, a support frame 2 fixedly installed on the upper surface of the workbench 1, an installation groove 3 provided in the middle of the upper surface of the support frame 2, a motor 4 fixedly installed on one side inside the installation groove 3, and a lead screw 5 fixedly connected to the transmission end of the motor 4. The end of the lead screw 5 away from the motor 4 is connected to the mounting groove 3 via a bearing. The outer surface of the lead screw 5 is connected to a moving block 6 via a thread. The moving block 6 is slidably connected to the mounting groove 3. A pressure plate 7 is provided below the moving block 6.

[0018] After the pipeline is fixed, if the detection position needs to be adjusted, start the motor 4 in the mounting groove 3. The motor 4 drives the lead screw 5 to rotate. Since the lead screw 5 is connected to the moving block 6 by a thread and the moving block 6 is slidably connected to the mounting groove 3, the rotation of the lead screw 5 will drive the moving block 6 to slide horizontally in the mounting groove 3. This will cause the pressure plate 7, hydraulic cylinder 20, adjusting rod 21, force plate 22 and pressure sensor 23 below the moving block 6 to move axially along the pressure pipeline to align with the part to be detected.

[0019] An arc-shaped positioning cavity 8 is fixedly installed in the middle of the upper surface of the workbench 1. A fixed gantry 9 is installed on one side of the upper surface of the workbench 1 above the arc-shaped positioning cavity 8. A fixed groove 10 is fixedly installed on one side of the upper surface of the workbench 1. An electric push rod 11 is fixedly installed inside one side of the fixed groove 10. A push rod 12 is fixedly connected to the transmission end of the electric push rod 11. A movable block 13 is fixedly connected to the end of the push rod 12 away from the electric push rod 11. A movable gantry 14 is fixedly connected to the upper surface of the movable block 13. A slider 15 is fixedly connected to the bottom end of the movable gantry 14 away from the movable block 13. The upper surface of the workbench 1 is away from the fixed groove 10. A slide groove 16 is fixedly provided on one side, and the slider 15 is slidably connected to the slide groove 16. The fixed gantry 9 and the movable gantry 14 are both provided with two electric push rods 17 on both sides. The transmission end of the electric push rod 17 is fixedly connected to the push rod 18. The end of the push rod 18 away from the electric push rod 17 is fixedly connected to the positioning plate 19. The bottom end of the moving block 6 is fixedly connected to the hydraulic cylinder 20. The transmission end of the bottom end of the hydraulic cylinder 20 is fixedly connected to the adjusting rod 21. The end of the adjusting rod 21 away from the hydraulic cylinder 20 is fixedly connected to the force plate 22. The bottom end of the force plate 22 is fixedly connected to the pressure sensor 23. The pressure plate 7 is located at the bottom end of the pressure sensor 23.

[0020] When using this special equipment pressure pipeline quality inspection device, firstly, the pressure pipeline is placed in the arc-shaped positioning cavity 8 of the workbench 1. The arc-shaped positioning cavity 8 matches the arc-shaped contour of the pipeline, which can initially position the pipeline. Next, the first electric push rod 11 in the fixed groove 10 is activated. The first electric push rod 11 pushes the movable block 13 through the first push rod 12. The movable block 13 drives the movable gantry 14 to slide along the slide groove 16, realizing the adjustment of the position of the movable gantry 14 until it surrounds the pressure pipeline. Subsequently, the second electric push rods 17 on both sides inside the fixed gantry 9 and the movable gantry 14 are activated. The second electric push rod 17 pushes the second push rod 12. 8. Move the positioning plate 19 towards the pipeline and clamp the pipeline to achieve stable fixation of the pressure pipeline. After the detection component moves to the appropriate position, start the hydraulic cylinder 20. The hydraulic cylinder 20 pushes the force plate 22 downward through the adjusting rod 21. The force plate 22 drives the pressure plate 7 to apply pressure to the pressure pipeline. During this process, the pressure sensor 23 at the bottom of the force plate 22 monitors the applied pressure in real time and feeds the pressure data back to the control system (not shown in the figure). The operator can adjust the extension and retraction of the hydraulic cylinder 20 through the control system according to the detection requirements, so as to accurately control the pressure applied to the pressure pipeline to complete the corresponding quality detection work.

[0021] Working Principle: When using this special equipment pressure pipeline quality inspection device, the pressure pipeline is first placed in the arc-shaped positioning cavity 8 of the workbench 1. The arc-shaped positioning cavity 8 matches the arc-shaped contour of the pipeline, which can initially position the pipeline. Next, the first electric push rod 11 in the fixed groove 10 is activated. The first electric push rod 11 pushes the movable block 13 through the first push rod 12. The movable block 13 drives the movable gantry 14 to slide along the slide groove 16, realizing the adjustment of the position of the movable gantry 14 until it surrounds the pressure pipeline. Subsequently, the second electric push rod 17 on both sides inside the fixed gantry 9 and the movable gantry 14 is activated. The second electric push rod 17 pushes the second push rod 18, causing the positioning plate 19 to move towards the pipeline and clamp the pipeline, thereby realizing the stable fixation of the pressure pipeline. After the pipeline is fixed, if it is necessary to adjust the inspection position, the motor 4 in the installation groove 3 is activated. The motor 4 drives the lead screw 5 to rotate. The lead screw 5 and the moving block 6 are connected by threads, and the moving block 6 is slidably connected to the mounting groove 3. The rotation of the lead screw 5 will drive the moving block 6 to slide horizontally in the mounting groove 3, thereby causing the pressure plate 7, hydraulic cylinder 20, adjusting rod 21, force plate 22 and pressure sensor 23 below the moving block 6 to move axially along the pressure pipeline to align with the part to be tested. When the testing part moves to the appropriate position, the hydraulic cylinder 20 is activated. The hydraulic cylinder 20 pushes the force plate 22 downward through the adjusting rod 21. The force plate 22 drives the pressure plate 7 to apply pressure to the pressure pipeline. During this process, the pressure sensor 23 at the bottom of the force plate 22 monitors the applied pressure in real time and feeds the pressure data back to the control system (not shown in the figure). The operator can adjust the extension and retraction of the hydraulic cylinder 20 through the control system according to the testing requirements, thereby accurately controlling the pressure applied to the pressure pipeline to complete the corresponding quality testing work.

[0022] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A special equipment pressure pipeline quality inspection device, comprising a workbench (1), characterized in that: A support frame (2) is fixedly installed on the upper surface of the workbench (1). A mounting groove (3) is provided in the middle of the upper surface of the support frame (2). A motor (4) is fixedly installed on one side inside the mounting groove (3). A lead screw (5) is fixedly connected to the transmission end of the motor (4). The end of the lead screw (5) away from the motor (4) is connected to the mounting groove (3) through a bearing. The outer surface of the lead screw (5) is connected to a moving block (6) by a thread. The moving block (6) is slidably connected to the mounting groove (3). A pressure plate (7) is provided below the moving block (6).

2. The special equipment pressure pipeline quality inspection device according to claim 1, characterized in that: An arc-shaped positioning cavity (8) is fixedly provided in the middle of the upper surface of the workbench (1), a fixed gantry frame (9) is provided on the side of the upper surface of the workbench (1) above the arc-shaped positioning cavity (8), and a fixed groove (10) is fixedly provided on one side of the upper surface of the workbench (1).

3. The special equipment pressure pipeline quality inspection device according to claim 2, characterized in that: An electric push rod (11) is fixedly installed on one side inside the fixed groove (10). A push rod (12) is fixedly connected to the transmission end of the electric push rod (11). A movable block (13) is fixedly connected to the end of the push rod (12) away from the electric push rod (11).

4. The special equipment pressure pipeline quality inspection device according to claim 3, characterized in that: The upper surface of the movable block (13) is fixedly connected to a movable gantry frame (14), and a slider (15) is fixedly connected to the bottom end of the movable gantry frame (14) away from the movable block (13). A sliding groove (16) is fixedly provided on the upper surface of the workbench (1) away from the fixed groove (10), and the slider (15) is slidably connected to the sliding groove (16).

5. The special equipment pressure pipeline quality inspection device according to claim 2, characterized in that: The fixed gantry (9) and the movable gantry (14) are both equipped with two electric push rods (17) on both sides inside, and the transmission end of the electric push rod (17) is fixedly connected to a push rod (18).

6. The special equipment pressure pipeline quality inspection device according to claim 5, characterized in that: The end of the second push rod (18) away from the second electric push rod (17) is fixedly connected to a positioning plate (19), the bottom end of the moving block (6) is fixedly connected to a hydraulic cylinder (20), and the transmission end of the bottom end of the hydraulic cylinder (20) is fixedly connected to an adjusting rod (21).

7. A special equipment pressure pipeline quality inspection device according to claim 6, characterized in that: The end of the adjusting rod (21) away from the hydraulic cylinder (20) is fixedly connected to a force plate (22), and the bottom end of the force plate (22) is fixedly connected to a pressure sensor (23). The pressure plate (7) is located at the bottom end of the pressure sensor (23).

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