Detection system

Abstract

The utility model provides a kind of detection system, comprising: storage device, including the material receiving component of vibration setting, material receiving component includes the accommodating cavity for accommodating product to be detected and the material guide groove communicated with it, to make multiple product to be detected in accommodating cavity distribute in material guide groove in turn;Detection device is located in one side of storage device, and detection device includes bearing part, guide right component and detection mechanism, at least part of guide right component is movably arranged, to be used for pushing product to be detected in material guide groove to bearing part, bearing part is rotatably arranged, to be used for driving product to be detected to move to the position close to detection mechanism, and detection mechanism is used to detect the appearance and size of product to be detected. Through the combination of material receiving component and material guide groove, product to be detected can be automatically arranged and sequentially enter detection process without manual intervention, significantly improve the continuity and efficiency of detection, and further solve the problem of low quality detection efficiency of nylon hook in related technology.

Description

Technical Field

[0001] This utility model relates to the field of product quality testing technology, and more specifically, to a testing system. Background Technology

[0002] Currently, in the twisting process of electronic-grade glass fiber, nylon hooks are a key auxiliary material, and their quality directly affects the final twisted yarn quality. To ensure the reliable performance of nylon hooks during the twisting process, existing technologies primarily rely on manual full-inspection to ensure that nylon hook products meet usage requirements. Manual inspection includes visually inspecting the nylon hooks to ensure they are free of defects, and also checking whether key dimensions meet standard requirements to prevent product quality issues caused by dimensional problems during the twisting process.

[0003] However, manual inspection of nylon hooks is not only inefficient, but also prone to causing visual fatigue for inspectors due to the small size and light weight of the hooks, resulting in inaccurate inspections and ineffective quality control. Furthermore, the manual weighing and packaging of qualified nylon hooks is extremely time-consuming, further reducing overall production efficiency. Therefore, current technologies for quality inspection of nylon hooks are inefficient and fail to meet the demands of high-precision, high-speed industrial production, posing significant quality risks and production bottlenecks. Utility Model Content

[0004] The main objective of this invention is to provide a testing system to solve the problem of low efficiency in quality testing of nylon hooks in related technologies.

[0005] To achieve the above objectives, according to one aspect of the present invention, a testing system is provided, comprising: a storage device including a vibratory receiving component, the receiving component including a receiving cavity for accommodating products to be inspected and a guide trough communicating with the receiving cavity, such that multiple products to be inspected in the receiving cavity are sequentially distributed in the guide trough; and a testing device disposed on one side of the storage device, the testing device including a carrier, a guiding component, and a testing mechanism, at least a portion of the guiding component being movably disposed for pushing the products to be inspected in the guide trough onto the carrier, the carrier being rotatably disposed for moving the products to be inspected to a position close to the testing mechanism, and the testing mechanism being used to inspect the appearance and dimensions of the products to be inspected.

[0006] Furthermore, the receiving component includes: a receiving tray with a through hole at the bottom, the receiving cavity on the receiving tray being connected to the guide groove through the through hole; and a guide member connected to the receiving tray, the guide groove being provided on the guide member along the extending direction of the guide member, so that during the vibration of the receiving tray, multiple products to be inspected in the receiving cavity move sequentially into the guide groove.

[0007] Furthermore, the storage device also includes: a first frame, on which a receiving component is mounted; a first drive component, on which a buffer is mounted via a buffer, and the output end of the first drive component is connected to the receiving component; and a storage bin, on which the storage bin's outlet is connected to the receiving cavity for feeding the product to be inspected into the receiving cavity.

[0008] Furthermore, the guiding assembly includes: a mounting bracket movably disposed in a direction close to or away from the carrier; and a guiding component movably disposed on the mounting bracket in a vertical direction, the guiding component including a swinging member rotatably disposed so that the swinging member pushes the product to be inspected in the guide trough onto the carrier.

[0009] Furthermore, the guiding component includes: an adjusting plate, which has an arc-shaped hole and a connecting hole; a connecting plate, one end of which has an adjusting protrusion and a connecting protrusion, the connecting plate being rotatably connected to the connecting hole through the connecting protrusion, the adjusting protrusion passing through the arc-shaped hole and being movably arranged along the extension direction of the arc-shaped hole, the other end of the connecting plate being connected to the swinging member to drive the swinging member to rotate; wherein, the center of the connecting hole coincides with the center of the circle in which the arc-shaped hole is located.

[0010] Furthermore, the guiding component also includes: a first guide rail, which is vertically extended and disposed on the mounting bracket; a first slider and a first drive member, wherein the first slider is slidably connected to the first guide rail, the first drive member is disposed on the mounting bracket and the output end of the first drive member is connected to the first slider, and the guiding component is disposed on the first slider.

[0011] Furthermore, the inspection mechanism includes: multiple appearance inspection components, arranged at intervals around a portion of the carrier, each appearance inspection component including a first camera component rotatably arranged for inspecting the appearance of the product to be inspected; and a size inspection component, arranged on one side of the carrier, the size inspection component including a second camera component rotatably arranged for inspecting the size of the product to be inspected.

[0012] Furthermore, the appearance inspection component also includes: a first support frame, movably arranged along the direction of approaching or moving away from the carrier; a second guide rail, a second sliding member, and a second driving member, wherein the second guide rail extends vertically and is arranged on the first support frame, the second sliding member is slidably connected to the second guide rail, the second driving member is arranged on the first support frame and the output end of the second driving member is connected to the second sliding member, and a first camera component is rotatably arranged on the second sliding member.

[0013] Furthermore, the dimension detection component includes: a second support frame, movably disposed in a direction close to or away from the carrier; a third guide rail, a third sliding member, and a third driving member, wherein the third guide rail extends vertically and is disposed on the second support frame, the third sliding member is slidably connected to the third guide rail, the third driving member is disposed on the second support frame and the output end of the third driving member is connected to the third sliding member, and the second camera component is rotatably disposed on the third sliding member.

[0014] Furthermore, the testing device also includes: a feeding assembly, including a feeding channel, one end of which is connected to a packaging machine; a collection assembly, including a collection channel, one end of which is provided with a collection trough; and a picking mechanism, including a first picking assembly and a second picking assembly. The first picking assembly includes a rotatably arranged first air jet head for blowing air onto the products to be inspected that are found to be authentic after being inspected by the testing mechanism and located on the carrier, thereby blowing the authentic products into the feeding channel. The second picking assembly includes a rotatably arranged second air jet head for blowing air onto the products to be inspected that are found to be defective after being inspected by the testing mechanism and located on the carrier, thereby blowing the defective products into the collection channel.

[0015] Furthermore, the testing device also includes: a second frame; a second drive component, which is mounted on the second frame, the output end of which is rotatably connected to the carrier; a guide component, a testing mechanism, and a picking mechanism are respectively mounted on the second frame and arranged in sequence around the carrier at intervals; wherein the carrier is a transparent glass plate with a ring structure.

[0016] Furthermore, the testing system also includes a packaging machine located on one side of the testing device. The packaging machine includes: a third frame; a collection hopper located on the third frame, used to collect products that have been tested and found to be authentic by the testing mechanism; a film feeding mechanism and a heat sealing mechanism located on the third frame. The film feeding mechanism is used to feed the original film of the packaging bag and the heat sealing mechanism heat seals one end of the original film of the packaging bag to form a packaging bag. The packaging bag is used to collect the products to be tested in the collection hopper, and after collection, the opening of the packaging bag is heat sealed by the heat sealing mechanism.

[0017] The present invention provides a testing system comprising a storage device and a testing device. The storage device includes a vibratory receiving component, which includes a receiving cavity for accommodating products to be tested and a guide trough communicating with the receiving cavity, so that multiple products to be tested in the receiving cavity are sequentially distributed in the guide trough. The testing device is located on one side of the storage device and includes a carrier, a guiding component, and a testing mechanism. At least a portion of the guiding component is movably disposed to push the products to be tested in the guide trough onto the carrier. The carrier is rotatably disposed to move the products to be tested to a position close to the testing mechanism. The testing mechanism is used to test the appearance and dimensions of the products to be tested.

[0018] By combining the vibration mechanism of the receiving component with the guide chute, the products to be inspected can be automatically arranged and sequentially enter the inspection process without manual intervention, significantly improving the continuity and efficiency of the inspection. The movable design of the guiding component can be flexibly adjusted according to the characteristics of the products to be inspected, ensuring that multiple products are accurately and sequentially pushed onto the carrier before inspection. This precise introduction allows the inspection agency to perform more detailed and comprehensive appearance and dimensional inspections on each product, improving the accuracy and reliability of the inspection.

[0019] Furthermore, the rotatable design of the carrier allows the product to be inspected to automatically move to the inspection position of the testing mechanism. This dynamic process not only increases the flexibility of the inspection but also ensures multi-angle and all-round inspection of the product, further improving the comprehensiveness of the inspection and the level of quality control. It is evident that the above-mentioned automated process significantly reduces the need for manual operation, lowers labor costs, and reduces inspection errors caused by improper manual operation, thereby improving the overall efficiency of the production line and product quality. This also solves the problem of low efficiency in the quality inspection of nylon hooks in related technologies. Attached Figure Description

[0020] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings:

[0021] Figure 1 A top view of a detection system provided according to an embodiment of the present invention is shown;

[0022] Figure 2 A first-view structural schematic diagram of the detection system provided according to an embodiment of the present invention is shown;

[0023] Figure 3 It shows Figure 2 Enlarged view of section A in the middle;

[0024] Figure 4 A second-view structural schematic diagram of the detection system provided according to an embodiment of the present invention is shown;

[0025] Figure 5 It shows Figure 4 Enlarged view of section B;

[0026] Figure 6 A schematic diagram of the structure of an appearance inspection component provided according to an embodiment of the present invention is shown;

[0027] Figure 7A schematic diagram of the structure of a size detection component provided according to an embodiment of the present invention is shown.

[0028] The above figures include the following reference numerals:

[0029] 1. Material storage device; 2. Detection device; 3. Supporting component; 4. Feeding assembly; 5. Packaging machine;

[0030] 10. Receiving component; 11. Receiving cavity; 12. Guide chute; 13. Receiving tray; 14. Guide component; 15. First frame; 16. First drive component; 17. Buffer component; 18. Storage bin;

[0031] 20. Guiding assembly; 21. Mounting bracket; 22. Guiding component; 23. Swinging component; 24. Adjusting plate; 240. Arc-shaped hole; 241. Connecting hole; 25. Connecting plate; 250. Adjusting protrusion; 251. Connecting protrusion; 26. First guide rail; 27. First sliding component; 28. First driving component;

[0032] 30. Inspection mechanism; 31. Appearance inspection component; 310. First camera component; 311. First support frame; 312. Second guide rail; 313. Second sliding component; 314. Second driving component; 32. Dimension inspection component; 320. Second camera component; 321. Second support frame; 322. Third guide rail; 323. Third sliding component; 324. Third driving component;

[0033] 40. Picking mechanism; 41. First picking assembly; 410. First jet head; 42. Second picking assembly; 420. Second jet head; 43. Second frame;

[0034] 50. Third frame; 51. Collection hopper; 52. Film feeding mechanism; 53. Heat sealing mechanism. Detailed Implementation

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0036] To address the issue of low efficiency in quality inspection of nylon hooks in related technologies, this invention provides an inspection system.

[0037] The present invention provides a testing system comprising a storage device 1 and a testing device 2. The storage device 1 includes a vibratory receiving component 10, which includes a receiving cavity 11 for accommodating products to be tested and a guide trough 12 communicating with the receiving cavity 11, so that multiple products to be tested in the receiving cavity 11 are sequentially distributed in the guide trough 12. The testing device 2 is located on one side of the storage device 1 and includes a carrier 3, a guiding component 20, and a testing mechanism 30. At least a portion of the guiding component 20 is movably disposed to push the products to be tested in the guide trough 12 onto the carrier 3. The carrier 3 is rotatably disposed to move the products to be tested to a position close to the testing mechanism 30. The testing mechanism 30 is used to test the appearance and dimensions of the products to be tested.

[0038] By combining the vibration mechanism of the receiving component 10 with the guide chute 12, the products to be inspected can be automatically arranged and enter the inspection process sequentially without manual intervention, significantly improving the continuity and efficiency of the inspection. The movable design of the guiding component 20 allows for flexible adjustment according to the characteristics of the products to be inspected, ensuring that multiple products are accurately and sequentially pushed onto the carrier 3 before inspection. This precise introduction allows the inspection mechanism 30 to perform more detailed and comprehensive appearance and dimensional inspections on each product, improving the accuracy and reliability of the inspection.

[0039] Furthermore, the rotatable design of the carrier 3 allows the product to be inspected to automatically move to the inspection position of the inspection mechanism 30. This dynamic process not only increases the flexibility of inspection but also ensures multi-angle and all-round inspection of the product, further improving the comprehensiveness of inspection and the level of quality control. It is evident that the above-mentioned automated process significantly reduces the need for manual operation, lowers labor costs, and reduces inspection errors caused by improper manual operation, thereby improving the overall efficiency of the production line and product quality. This also solves the problem of low efficiency in quality inspection of nylon hooks in related technologies.

[0040] In this embodiment, the product to be inspected is a nylon hook.

[0041] Specifically, the receiving component 10 includes a receiving tray 13 and a guide component 14. The bottom of the receiving tray 13 is provided with a through hole, and the receiving cavity 11 on the receiving tray 13 is connected to the guide groove 12 through the through hole. The guide component 14 is connected to the receiving tray 13, and the guide groove 12 is provided on the guide component 14 along the extending direction of the guide component 14, so that during the vibration of the receiving tray 13, multiple products to be inspected in the receiving cavity 11 move sequentially into the guide groove 12.

[0042] The design of the through-hole at the bottom of the receiving tray 13 connecting to the guide trough 12 allows the product to be inspected to automatically enter the guide trough 12 from the receiving cavity 11 of the receiving tray 13 through the through-hole at the bottom during vibration. This process not only improves the efficiency of product transition from storage state to inspection preparation state, but also allows the products to be arranged more quickly and orderly under the physical action of vibration, providing a good foundation for subsequent automated inspection. Furthermore, the combined use of the receiving component 10 and the guide component 14 enables the inspection system to automatically and continuously transition the product to be inspected from the storage state to the inspection preparation state without manual intervention. This not only significantly improves inspection efficiency but also reduces errors from manual operation, ensuring the continuity and stability of the production process.

[0043] It is evident that the automatic guidance and arrangement mechanism in this application reduces reliance on manual judgment and operation, lowers errors caused by operator subjective judgment and fatigue, and improves the objectivity and accuracy of the entire detection system.

[0044] In this embodiment, the storage device 1 further includes a first frame 15, a first drive component 16, and a storage bin 18. A receiving component 10 is mounted on the first frame 15. The first drive component 16 is mounted on the first frame 15 via a buffer component 17, and its output end is connected to the receiving component 10. The storage bin 18 is mounted on the first frame 15, and its outlet communicates with a receiving cavity 11 for feeding products to be inspected into the receiving cavity 11. The first drive component 16 is a vibration motor.

[0045] The direct connection between the storage bin 18 and the receiving cavity 11 ensures a smooth and continuous supply of products to the testing system, avoiding interruptions and uncertainties caused by frequent manual feeding, and improving the continuity and efficiency of the testing work. The first drive component 16, with the help of the buffer 17, reduces the direct impact of vibration on the first frame 15, allowing the receiving component 10 to vibrate in a stable state, causing the products in the receiving cavity 11 to automatically arrange and distribute into the guide trough 12. This method not only improves the efficiency of product arrangement but also ensures the orderliness of products entering the testing process, reducing testing errors caused by product disorder.

[0046] In this embodiment, the guiding assembly 20 includes a mounting frame 21 and a guiding component 22. The mounting frame 21 is movably disposed along the direction of approaching or moving away from the carrier 3. The guiding component 22 is movably disposed on the mounting frame 21 in the vertical direction. The guiding component 22 includes a swinging component 23, which is rotatably disposed so that the swinging component 23 pushes the product to be inspected in the guide groove 12 onto the carrier 3.

[0047] With the above configuration, the swinging component 23 can change its angle and position of contact with the product to be inspected as needed, ensuring that the product to be inspected is accurately pushed onto the carrier 3. This not only improves the import accuracy of the product to be inspected but also reduces the positional deviation of the product to be inspected during the inspection process, thereby improving the accuracy and reliability of the inspection. It is evident that the vertical mobility of the guiding component 22 and the rotatable configuration of the swinging component 23 enable the inspection system to adapt to products of different shapes and sizes. Even for small, irregularly shaped, or easily damaged products, gentle and precise guidance and transfer can be achieved by adjusting the posture of the swinging component 23, enhancing the system's flexibility and applicability.

[0048] The use of the automated alignment component 20 significantly reduces the need for manual intervention in the product inspection process, lowers the error rate caused by human operation, and simultaneously improves production efficiency and reduces labor costs. Furthermore, the coordinated use of the alignment component 20 and the carrier component 3 ensures that the product to be inspected is in optimal condition before entering the inspection mechanism 30, reducing pre-inspection preparation time, making the entire inspection process smoother, and increasing the system's inspection speed. The movable design of the mounting bracket 21 allows for adjustment of its relative position to the carrier component 3 according to the specific needs of the product to be inspected. This dynamic adjustment capability helps enhance the stability of the inspection system, ensuring that the system maintains efficient and accurate inspection results even when the specifications of the product to be inspected change.

[0049] like Figure 5 As shown, the guiding component 22 includes an adjusting plate 24 and a connecting plate 25. The adjusting plate 24 is provided with an arc-shaped hole 240 and a connecting hole 241. One end of the connecting plate 25 is provided with an adjusting protrusion 250 and a connecting protrusion 251. The connecting plate 25 is rotatably connected to the connecting hole 241 through the connecting protrusion 251. The adjusting protrusion 250 passes through the arc-shaped hole 240 and is movably provided along the extension direction of the arc-shaped hole 240. The other end of the connecting plate 25 is connected to the swing member 23 to drive the swing member 23 to rotate. The center of the connecting hole 241 coincides with the center of the circle containing the arc-shaped hole 240.

[0050] By cooperating with the arc-shaped hole 240 on the adjusting plate 24 and the adjusting protrusion 250 on the connecting plate 25, the rotation angle of the swing component 23 can be precisely adjusted. This design allows the adjusting plate 24 to be finely adjusted without disengaging from the connection, thereby achieving precise control over the guiding action of the swing component 23 and ensuring that the product to be inspected can be accurately delivered to the inspection position. Since the center of the connecting hole 241 coincides with the center of the circle containing the arc-shaped hole 240, the connecting plate 25 can rotate around the axis of the connecting hole 241 and move along the extension direction of the arc-shaped hole 240. This dual motion mechanism allows the guiding component 22 to be dynamically adjusted according to product characteristics or inspection needs, enhancing the system's adaptability and flexibility to different products.

[0051] As can be seen, the above-mentioned structural design of the guiding component 22 not only optimizes the transition process of the product to be inspected from the guide trough 12 to the inspection position, but also enhances the stability and efficiency of the entire inspection system by improving the accuracy and adaptability of the adjustment, providing strong support for achieving high precision and high speed in automated inspection.

[0052] In this embodiment, the guiding assembly 20 further includes a first guide rail 26, a first slider 27, and a first drive member 28. The first guide rail 26 extends vertically and is mounted on the mounting bracket 21. The first slider 27 is slidably connected to the first guide rail 26. The first drive member 28 is mounted on the mounting bracket 21, and its output end is connected to the first slider 27. The guiding component 22 is mounted on the first slider 27. The first drive member 28 may be a drive cylinder or other component.

[0053] The first guide rail 26 guides the movement of the first sliding member 27, ensuring smooth vertical movement of the guiding component 22. This allows the guiding component 22 to move to a height position corresponding to the product to be inspected, accurately delivering the product in the guide groove 12 onto the carrier 3, thus improving the initial positioning accuracy of the inspection process. By driving the first sliding member 27 along the first guide rail 26 via the first driving member 28, the entire height adjustment process of the guiding assembly 20 can be automated, eliminating the need for manual adjustment, reducing operator workload, avoiding human error, and improving inspection efficiency and accuracy.

[0054] In this embodiment, the inspection mechanism 30 includes a plurality of appearance inspection components 31 and size inspection components 32. The plurality of appearance inspection components 31 are arranged at intervals around a portion of the carrier 3. Each appearance inspection component 31 includes a first camera component 310 rotatably arranged for inspecting the appearance of the product to be inspected. The size inspection component 32 is arranged on one side of the carrier 3. The size inspection component 32 includes a second camera component 320 rotatably arranged for inspecting the size of the product to be inspected.

[0055] The design of multiple appearance inspection components 31 enables the same product to be inspected to be photographed from different angles, capturing comprehensive appearance information. This multi-angle inspection capability not only increases the inspection coverage but also detects quality defects that are difficult to identify from a single angle, improving the comprehensiveness and accuracy of the inspection. Furthermore, the rotatable design of the first camera component 310 allows the appearance inspection components 31 to automatically adjust the shooting angle according to preset programs or real-time adjustments, ensuring that images captured from each angle clearly and accurately reflect the product's quality status. This automatic alignment function reduces false positives and false negatives caused by improper camera angles, improving inspection efficiency and quality control levels.

[0056] The second camera component 320 of the size detection component 32 also has a rotatable feature, which allows the system to capture the size information of the product to be inspected from the optimal angle for high-precision measurement. Through intelligent algorithm analysis, it can accurately determine whether the product conforms to the specified size range, ensuring the accuracy and reliability of size detection. Furthermore, the simultaneous presence of the appearance detection component 31 and the size detection component 32 allows the detection system to complete the appearance and size detection of the product to be inspected in a single inspection cycle, eliminating the need for multiple repeated inspection processes, greatly shortening the inspection time for a single product and improving the overall system inspection efficiency.

[0057] Information collected by multiple appearance inspection components 31 and dimensional inspection components 32 is aggregated at the central processing unit for data integration and in-depth analysis. This big data-based analysis method not only provides inspection results in real time but also provides early warnings of potential quality problems through trend analysis, offering a basis for quality improvement and preventative measures.

[0058] In this embodiment, both the first camera component 310 and the second camera component 320 are high-definition cameras, and the pixel count of the second camera component 320 is much higher than that of the first camera component 310.

[0059] In this embodiment, each appearance detection component 31 further includes a first solenoid valve connected to the first jet head 410 for controlling the first jet head 410 to blow air; the size detection component 32 further includes a second solenoid valve connected to the second jet head 420 for controlling the second jet head 420 to blow air.

[0060] Specifically, the appearance inspection component 31 further includes a first support frame 311, a second guide rail 312, a second sliding member 313, and a second driving member 314. The first support frame 311 is movably arranged along the direction of approaching or moving away from the carrier member 3; the second guide rail 312 extends vertically and is arranged on the first support frame 311; the second sliding member 313 is slidably connected to the second guide rail 312; the second driving member 314 is arranged on the first support frame 311 and its output end is connected to the second sliding member 313; and the first camera component 310 is rotatably arranged on the second sliding member 313. The second driving member 314 is a driving cylinder or other component.

[0061] By combining the mobility of the first support frame 311 along the direction of approaching or moving away from the carrier 3 with the sliding capability of the second slider 313 along the second guide rail 312 in the vertical direction, a multi-dimensional adjustment system is formed. This system can automatically adjust the height and distance of the first camera component 310 according to the position of the product to be inspected on the carrier 3 and the inspection requirements, ensuring that the image is captured at the most suitable distance and angle, thus improving the accuracy and reliability of the inspection. The second slider 313 is moved along the second guide rail 312 by the second drive component 314, achieving automated adjustment of the first camera component 310 in the vertical direction. This flexible adjustment mechanism allows the system to automatically adapt to the inspection requirements of products of different heights and sizes, reducing the need for manual adjustment and improving the automation and efficiency of the inspection. Furthermore, the rotatable setting of the first camera component 310, combined with its vertical movement capability, greatly enhances the flexibility of the inspection components. This design can better adapt to complex product surface features, ensuring that product details are captured from multiple angles, improving the comprehensiveness and accuracy of the inspection.

[0062] As can be seen, the cooperation of the first support frame 311 and the second guide rail 312 enables the detection component to be accurately positioned at the optimal shooting position, avoiding possible occlusion problems during the detection process, eliminating detection blind spots, ensuring the integrity and clarity of the detection image, and improving the detection effect.

[0063] Specifically, the size detection component 32 includes a second support frame 321, a third guide rail 322, a third sliding member 323, and a third driving member 324. The second support frame 321 is movably arranged in the direction of approaching or moving away from the carrier member 3. The third guide rail 322 extends vertically and is arranged on the second support frame 321. The third sliding member 323 is slidably connected to the third guide rail 322. The third driving member 324 is arranged on the second support frame 321 and its output end is connected to the third sliding member 323. The second camera component 320 is rotatably arranged on the third sliding member 323.

[0064] The movable design of the second support frame 321 allows the dimension detection component 32 to move towards or away from the carrier 3. This dynamic adjustment capability enables the system to adapt to products of different sizes or with different detection requirements, improving the flexibility and applicability of the detection. The combination of the third guide rail 322 and the third slider 323 provides precise vertical positioning for the second camera component 320. This design ensures that the second camera component 320 can be precisely adjusted to the optimal detection height according to product characteristics, improving the accuracy and consistency of dimension detection. The rotatable setting of the second camera component 320, in conjunction with the third slider 323 and the third drive component 324, enables automated adjustment of the camera angle. This function is particularly important when detecting dimensional features at different heights or angles, ensuring accurate capture of product dimension information from the optimal angle, thus improving detection efficiency and accuracy.

[0065] As can be seen, the movable and rotatable design of the size detection component 32 optimizes the detection process, allowing the detection position of the product on the carrier 3 to be automatically adjusted to the optimal position, reducing the preparation time and operational complexity before product detection, and speeding up the detection process.

[0066] In this embodiment, the detection device 2 further includes a feeding assembly 4, a collection assembly, and a picking mechanism 40. The feeding assembly 4 includes a feeding channel, one end of which is connected to the packaging machine 5. The collection assembly includes a collection channel, one end of which is provided with a collection groove. The picking mechanism 40 includes a first picking assembly 41 and a second picking assembly 42. The first picking assembly 41 includes a rotatably disposed first air nozzle 410 for blowing air onto the products to be inspected that are found to be genuine after being detected by the detection mechanism 30 and located on the carrier 3, thereby blowing the genuine products into the feeding channel. The second picking assembly 42 includes a rotatably disposed second air nozzle 420 for blowing air onto the products to be inspected that are found to be defective after being detected by the detection mechanism 30 and located on the carrier 3, thereby blowing the defective products into the collection channel.

[0067] In this way, the central processing unit uses information collected by multiple appearance inspection components 31 and size inspection components 32 to determine which products to be inspected are genuine and which are defective. Then, the picking mechanism 40 uses the first air jet 410 and the second air jet 420 to precisely blow the genuine products into the feeding channel and the defective products into the collection channel. This classification mechanism is automatically executed based on the inspection results, avoiding errors that may be caused by manual judgment and ensuring the accuracy and consistency of product classification. Through the automated design of the feeding component 4 and the collection component, the automatic flow of inspected products is achieved. Genuine products enter the packaging machine 5 directly through the feeding channel, while defective products are guided to the collection channel and finally collected in the collection tank. This process requires no manual intervention, improving the efficiency of material flow and reducing the manpower required on the production line.

[0068] Furthermore, by adjusting the position and angle of the first jet head 410 and the second jet head 420, the system can adapt to the product classification requirements of different sizes or shapes. This flexibility enables the inspection device 2 to handle a variety of products to be inspected, enhancing the adaptability and efficiency of production.

[0069] Using air blowing to pick up products awaiting inspection is particularly effective for lightweight, easily deformable materials like nylon hooks, significantly reducing physical damage during sorting and ensuring the quality of genuine products while minimizing wear on defective items. The automated picking and material handling system simplifies the entire process from inspection to sorting, packaging, or collection. Operators only need to focus on the system's operation and maintenance, without directly participating in post-inspection processing, reducing operational complexity and enhancing the production line's automation level.

[0070] In this embodiment, the detection device 2 further includes a second frame 43 and a second drive component; the second drive component is disposed on the second frame 43, and its output end is rotatably connected to the carrier 3. The guiding component 20, the detection mechanism 30, and the picking mechanism 40 are respectively disposed on the second frame 43 and arranged sequentially around the carrier 3 at intervals; wherein the carrier 3 is a transparent glass plate with a ring-shaped structure. The second drive component is a drive motor.

[0071] The second driving component is connected to the carrier 3, enabling it to rotate smoothly. This design ensures that the products to be inspected on the carrier 3 can pass through each inspection station evenly and without shaking, improving the stability of the inspection process and the accuracy of product inspection. The guiding component 20, the inspection mechanism 30, and the picking mechanism 40 are arranged at intervals around the carrier 3. This layout design fully utilizes the annular structure of the carrier 3, allowing the functional modules to be distributed closely and orderly, optimizing the space utilization and operation process of the inspection device 2, and improving inspection efficiency. The transparent glass plate, as the carrier 3, has an annular structure that allows multiple appearance inspection components 31 and size inspection components 32 to photograph and inspect the product from different angles. This all-around inspection method can capture all side information of the product, improving the comprehensiveness and accuracy of the inspection.

[0072] In this embodiment, the carrier 3 is an optical float annular glass disk with a transparency of 90%.

[0073] In this embodiment, the detection system also includes a packaging machine 5 disposed on one side of the detection device 2. The packaging machine 5 includes a third frame 50, a collection hopper 51, a film feeding mechanism 52, and a heat sealing mechanism 53. The collection hopper 51 is disposed on the third frame 50 and is used to collect products that are found to be authentic after being detected by the detection mechanism 30. The film feeding mechanism 52 and the heat sealing mechanism 53 are disposed on the third frame 50. The film feeding mechanism 52 is used to feed the original film of the packaging bag and to heat seal one end of the original film of the packaging bag through the heat sealing mechanism 53 to form a packaging bag. The packaging bag is used to collect the products to be inspected in the collection hopper 51, and after collection, the opening of the packaging bag is heat sealed by the heat sealing mechanism 53.

[0074] In this way, the sealing machine 5 automatically collects qualified products and seals them in PE bags, reducing manual intervention in the production line and improving the efficiency and automation of the bagging and sealing process. When collecting qualified products, the number of triggers of two sets of solenoid valves at the qualified product collection position is counted online. The collecting hopper 51 can accurately collect a certain number of qualified products, and then automatically trigger the sealing process, ensuring that the quantity of products contained in each sealed bag is consistent. This is of great significance for standardized production and inventory management.

[0075] It is evident that the close cooperation between the testing device 2 and the packaging machine 5 forms a complete automated production line from testing to packaging, which greatly shortens the time interval between product passing inspection and packaging completion, and improves the smoothness and efficiency of the overall production line.

[0076] In this application, the inspection system also includes an industrial control computer, which includes a central processing unit for receiving high-definition photographic information from the first camera component 310 of the appearance inspection component 31 and the second camera component 320 of the size inspection component 32, analyzing the information using a built-in AI detection algorithm, and feeding the judgment results back to the sorting mechanism 40 for online rejection of defective products.

[0077] In the actual production process of this application, the original PE bag film is first installed onto the roll film feeding mechanism 52. The nylon hook products to be inspected enter the receiving tray 13 through the storage bin 18. The receiving tray 13 vibrates and conveys the nylon hooks to be inspected from the bottom of the vibrating plate through a rotating path. During the conveying process, products with the correct orientation are arranged and sent to the guide trough 12. The guiding component 20 places the nylon hook products to be inspected onto the carrier 3 at fixed intervals. The second drive component drives the carrier 3 to send the nylon hook products to be inspected to the appearance inspection component 31 for appearance defect inspection. The inspection information is fed back to the industrial control computer for analysis using the built-in AI detection algorithm to determine whether the appearance of the inspected product is qualified. After the appearance inspection is completed, the carrier 3 continues to send the nylon hook products to be inspected to the size inspection component 32 for size inspection. The inspection information is fed back to the industrial control computer for analysis using the built-in AI detection algorithm to determine whether the size of the inspected product is qualified. After two consecutive inspections, the product is analyzed and judged by the industrial control computer. If both inspections are qualified, the product is sent to the first picking component 41 of the picking mechanism 40 (positive product collection position) via the carrier 3. A solenoid valve is triggered, blowing the product into the feeding channel and onto the conveyor belt, which then flows into the packaging machine 5. If one or both inspections fail, the product is sent to the second picking component 42 of the picking mechanism 40 (defective product collection position) via the carrier 3. A solenoid valve is triggered, blowing the product into the collection channel and into the collection trough for centralized collection. The hopper 51 of the packaging machine 5 receives qualified products and counts the number of times the solenoid valves at the two positive product collection positions are triggered online. The two positive product collection positions use an alternating counting method. When one group reaches a set value, the other group continues counting. The previous group of products is automatically loaded into PE bags, and the heat-sealing mechanism 53 heat-seals the PE bags. The heat-sealed bags fall onto the conveyor belt below and are sent to a fixed position for boxing. These automated steps achieve automatic inspection and packaging of nylon hook products.

[0078] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:

[0079] The testing system includes a storage device 1 and a testing device 2. The storage device 1 includes a vibratory receiving component 10, which includes a receiving cavity 11 for accommodating products to be tested and a guide trough 12 communicating with the receiving cavity 11, so that multiple products to be tested in the receiving cavity 11 are sequentially distributed in the guide trough 12. The testing device 2 is located on one side of the storage device 1 and includes a carrier 3, a guiding component 20, and a testing mechanism 30. At least a portion of the guiding component 20 is movably arranged to push the products to be tested in the guide trough 12 onto the carrier 3. The carrier 3 is rotatably arranged to move the products to be tested to a position close to the testing mechanism 30. The testing mechanism 30 is used to test the appearance and dimensions of the products to be tested.

[0080] By combining the vibration mechanism of the receiving component 10 with the guide chute 12, the products to be inspected can be automatically arranged and sequentially enter the inspection process without manual intervention, significantly improving the continuity and efficiency of the inspection. The movable design of the guiding component 20 allows for flexible adjustment according to the characteristics of the products to be inspected, ensuring that multiple products are accurately and sequentially pushed onto the carrier 3 before inspection. This precise introduction allows the inspection mechanism 30 to perform more detailed and comprehensive appearance and dimensional inspections on each product, improving the accuracy and reliability of the inspection. Furthermore, the rotatable design of the carrier 3 allows the products to be inspected to automatically move to the inspection position of the inspection mechanism 30. This dynamic process not only increases the flexibility of the inspection but also ensures multi-angle and all-round inspection of the products, further enhancing the comprehensiveness of the inspection and the level of quality control. It is evident that the above-mentioned automated process greatly reduces the need for manual operation, lowers labor costs, and reduces inspection errors caused by improper manual operation, thereby improving the overall efficiency of the production line and product quality. This also solves the problem of low quality inspection efficiency for nylon hooks in related technologies.

[0081] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0082] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.

[0083] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0084] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0085] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A detection system, characterized in that, include: The storage device (1) includes a receiving component (10) that is vibratoryly disposed. The receiving component (10) includes a receiving cavity (11) for receiving products to be inspected and a guide groove (12) communicating with the receiving cavity (11) so that a plurality of products to be inspected in the receiving cavity (11) are sequentially distributed in the guide groove (12). The detection device (2) is located on one side of the storage device (1). The detection device (2) includes a carrier (3), a guide assembly (20), and a detection mechanism (30). At least a portion of the guide assembly (20) is movably arranged to push the product to be inspected in the guide trough (12) onto the carrier (3). The carrier (3) is rotatably arranged to move the product to be inspected to a position close to the detection mechanism (30). The detection mechanism (30) is used to detect the appearance and size of the product to be inspected.

2. The detection system according to claim 1, characterized in that, The receiving component (10) includes: The receiving tray (13) has a through hole at its bottom, and the receiving cavity (11) on the receiving tray (13) is connected to the guide groove (12) through the through hole; The guide component (14) is connected to the receiving tray (13), and the guide groove (12) is arranged on the guide component (14) along the extension direction of the guide component (14) so ​​that during the vibration of the receiving tray (13), multiple products to be inspected in the receiving cavity (11) move sequentially into the guide groove (12).

3. The detection system according to claim 1, characterized in that, The storage device (1) further includes: The first frame (15) is on which the receiving component (10) is disposed; The first drive component (16) is mounted on the first frame (15) via a buffer (17), and the output end of the first drive component (16) is connected to the receiving component (10). A storage bin (18) is installed on the first frame (15). The outlet of the storage bin (18) is connected to the receiving cavity (11) for feeding the product to be inspected into the receiving cavity (11).

4. The detection system according to claim 1, characterized in that, The guiding component (20) includes: The mounting bracket (21) is movably disposed in a direction that is close to or far from the support member (3); A guide component (22) is movably mounted on the mounting bracket (21) in the vertical direction. The guide component (22) includes a swing component (23), which is rotatably mounted so that the swing component (23) pushes the product to be inspected in the guide groove (12) onto the carrier (3).

5. The detection system according to claim 4, characterized in that, The guiding component (22) includes: Adjustment plate (24), the adjustment plate (24) is provided with arc-shaped hole (240) and connection hole (241); A connecting plate (25) is provided with an adjusting protrusion (250) and a connecting protrusion (251) at one end. The connecting plate (25) is rotatably connected to the connecting hole (241) through the connecting protrusion (251). The adjusting protrusion (250) passes through the arc-shaped hole (240) and is movably provided along the extension direction of the arc-shaped hole (240). The other end of the connecting plate (25) is connected to the swing member (23) to drive the swing member (23) to rotate. The center of the connecting hole (241) coincides with the center of the circle containing the arc-shaped hole (240).

6. The detection system according to claim 4, characterized in that, The guiding component (20) also includes: The first guide rail (26) is provided on the mounting bracket (21) in a vertical direction; The first sliding member (27) and the first driving member (28) are slidably connected to the first guide rail (26). The first driving member (28) is disposed on the mounting bracket (21) and the output end of the first driving member (28) is connected to the first sliding member (27). The guiding component (22) is disposed on the first sliding member (27).

7. The detection system according to claim 1, characterized in that, The testing organization (30) includes: Multiple appearance inspection components (31) are arranged at intervals around the carrier (3), and each of the appearance inspection components (31) includes a first camera component (310) that is rotatably arranged for inspecting the appearance of the product to be inspected; A size detection component (32) is disposed on one side of the carrier (3). The size detection component (32) includes a second camera component (320) that is rotatably disposed for detecting the size of the product to be inspected.

8. The detection system according to claim 7, characterized in that, The appearance inspection component (31) also includes: The first support frame (311) is movably arranged in a direction close to or far from the bearing member (3); The second guide rail (312), the second slider (313), and the second drive member (314) are arranged on the first support frame (311) in a vertical direction. The second slider (313) is slidably connected to the second guide rail (312). The second drive member (314) is arranged on the first support frame (311) and the output end of the second drive member (314) is connected to the second slider (313). The first camera component (310) is rotatably arranged on the second slider (313).

9. The detection system according to claim 7, characterized in that, The size detection component (32) includes: The second support frame (321) is movably arranged in a direction close to or away from the bearing member (3); The third guide rail (322), the third slider (323), and the third drive member (324) are arranged on the second support frame (321) in a vertical direction. The third slider (323) is slidably connected to the third guide rail (322). The third drive member (324) is arranged on the second support frame (321) and its output end is connected to the third slider (323). The second camera component (320) is rotatably arranged on the third slider (323).

10. The detection system according to claim 1, characterized in that, The detection device (2) further includes: The feeding assembly (4) includes a feeding channel, one end of which is used to connect to the packaging machine (5); A collection component includes a collection channel, one end of which is provided with a collection slot; The sorting mechanism (40) includes a first sorting component (41) and a second sorting component (42). The first sorting component (41) includes a first air jet (410) rotatably disposed for blowing air onto the product to be inspected that is a genuine product after being inspected by the inspection mechanism (30) and located on the carrier (3), so as to blow the genuine product into the feeding channel. The second sorting component (42) includes a second air jet (420) rotatably disposed for blowing air onto the product to be inspected that is a defective product after being inspected by the inspection mechanism (30) and located on the carrier (3), so as to blow the defective product into the collection channel.

11. The detection system according to claim 10, characterized in that, The detection device (2) further includes: Second rack (43); The second drive component is disposed on the second frame (43). The output end of the second drive component is rotatably connected to the carrier (3). The guide component (20), the detection mechanism (30) and the picking mechanism (40) are respectively disposed on the second frame (43) and are arranged in sequence around the carrier (3) at intervals. The support member (3) is a transparent glass plate with a ring-shaped structure.

12. The detection system according to claim 1, characterized in that, The detection system also includes a packaging machine (5) disposed on one side of the detection device (2), the packaging machine (5) comprising: Third rack (50); A collection hopper (51) is installed on the third frame (50). The collection hopper (51) is used to collect the products to be inspected that are found to be genuine after being inspected by the inspection mechanism (30). A film feeding mechanism (52) and a heat sealing mechanism (53) are provided on the third frame (50). The film feeding mechanism (52) is used to feed the original film of the packaging bag and heat seal one end of the original film of the packaging bag through the heat sealing mechanism (53) to form a packaging bag. The packaging bag is used to collect the product to be inspected in the collection hopper (51) and heat seal the bag opening of the packaging bag through the heat sealing mechanism (53) after collection.

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