A rubber particle uniformity monitoring device

Abstract

The application relates to a rubber particle mixing uniformity monitoring device and relates to the technical field of uniformity monitoring devices, which comprises a box, a chute is formed in the inner wall of the box, a supporting plate is slidably connected to the inner wall of the chute, a box door is hinged to the outer surface of the box, a sealing gasket is fixedly connected to the inner wall of the box door, and a first connecting block is fixedly connected to the inner wall of the box door. By opening the box door, the first connecting block on the inner wall of the box door moves along with the box door, drives the pull plate connected thereto, and overturns outwardly with the first connecting block as a fulcrum. At the moment, the other end of the pull plate pulls the supporting plate through the second connecting block, so that the supporting plate slides outwardly along the chute. Finally, the mounting seat and the stirring box are moved to the opening of the box. At the moment, the movement of the stirring box can be realized by opening and closing the box door manually without additional power. In turn, the opening and closing of the box door can simplify the operation process and protect personal safety.

Description

Technical Field

[0001] This application relates to the field of uniformity monitoring equipment, and in particular to a rubber particle mixing uniformity monitoring device. Background Technology

[0002] As a key raw material widely used in road engineering, rubber product processing, and recycling, the uniformity of rubber granules directly determines the performance stability, safety, and service life of the final product.

[0003] The existing device requires opening the box door and then removing the mixing tank by hand or with tools during the process of monitoring the uniformity of rubber particle mixing. This makes it difficult to take out or feed materials from the mixing tank, and taking out or feeding materials from the heated tank can easily lead to burns.

[0004] Therefore, a new approach is needed to solve this problem. Utility Model Content

[0005] The purpose of this application is to provide a rubber granule mixing uniformity monitoring device, which has the advantages of simplifying the operation process and protecting personal safety. It solves the problem that existing devices require opening the box door and then taking out the internal mixing box by hand or tools during the process of monitoring the mixing uniformity of rubber granules, which makes it difficult to take out and feed materials from the mixing box. Furthermore, taking out and feeding materials from the heated box can easily lead to burns.

[0006] The rubber particle mixing uniformity monitoring device provided in this application adopts the following technical solution: it includes a box body, the inner wall of the box body is provided with a sliding groove, the inner wall of the sliding groove is slidably connected to a support plate, the outer surface of the box body is hinged to a box door, the inner wall of the box door is fixedly connected to a sealing gasket, the inner wall of the box door is fixedly connected to a first connecting block, the outer surface of the support plate is fixedly connected to a second connecting block, the outer surface of the first connecting block is rotatably connected to a pull plate, the end of the pull plate away from the first connecting block is rotatably connected to the second connecting block, the upper surface of the support plate is fixedly connected to a mounting base, the inner wall of the mounting base is fixedly installed with a mixing tank, and the inner wall of the box body is fixedly installed with a heating plate.

[0007] By adopting the above technical solution, when the operator rotates the box door outward, the first connecting block on the inner wall of the box door will move with the box door, driving the pull plate connected to it to flip outward with the first connecting block as the fulcrum. The other end of the pull plate pulls the support plate through the second connecting block, causing it to slide outward along the slide groove on the inner wall of the box, and finally driving the mounting base and the mixing box to move to the opening of the box. At this time, no additional power is required, and the movement of the mixing box can be achieved by manually opening and closing the box door, simplifying the operation process, reducing equipment energy consumption, and ensuring the safety of users when monitoring the uniformity of rubber particle mixing. Then, the rubber particles to be mixed are poured into the rising mixing box, and then the box door is closed inward. The pull plate is pushed in the opposite direction, causing the support plate to slide inward along the slide groove until the mixing box returns to the inner cavity of the box. After the box door is closed, the sealing gasket ensures that the box is sealed. Then, the heating plate on the inner wall of the box is activated. The target temperature is set according to the characteristics of the rubber particles. The heating plate heats the inner cavity of the box, providing a stable temperature environment for the rubber particles in the mixing box.

[0008] Preferably, a buckle is fixedly connected to the outer surface of the box door, a locking handle is fixedly installed on the outer surface of the box body, the outer surface of the locking handle is engaged with the buckle, and an observation window is fixedly installed on the outer surface of the box door.

[0009] By adopting the above technical solution, the door is closed, and then a pressing force is applied to the door towards the body through the cooperation between the locking handle and the buckle, so that the sealing gasket is fully compressed and the gaps are filled more tightly, preventing heat loss or external dust from entering, ensuring the stability of the heating environment. The observation window is made of high temperature resistant and high transparency material, which can withstand the working temperature of the heating plate while maintaining a clear view, allowing operators to observe the internal operation in real time.

[0010] Preferably, a control module is provided on the outer surface of the enclosure, and a display panel is fixedly installed on the upper surface of the enclosure.

[0011] By adopting the above technical solution, operators can set key parameters through the physical buttons of the control module or the touch interface of the display panel, and display the internal operating status data through the display panel.

[0012] Preferably, a signal receiving block is fixedly installed on the inner wall of the box, and mounting grooves are provided on the outer surface of both the mounting base and the mixing box.

[0013] By adopting the above technical solution, the mounting base and the mounting groove on the outer surface of the mixing tank can flexibly deploy sensors to meet the core monitoring needs of rubber particle mixing. The signal receiving block is used to receive sensor data from inside the mixing tank and transmit it to the control module. After receiving the sensor data transmitted by the signal receiving block, the control module digitally displays the data on the display panel.

[0014] Preferably, an infrared spectral probe is fixedly installed on the inner wall of the mounting groove, and a connecting wire is fixedly connected to the output end of the infrared spectral probe. The end of the connecting wire away from the infrared spectral probe is fixedly connected to the signal receiving block.

[0015] By adopting the above technical solution, different substances have different absorption characteristics for infrared light of a specific wavelength. By detecting the differences in infrared spectra in different areas of the mixing tank, it can be determined whether the particle components are uniformly mixed. The connecting line is used to transmit the electrical signals collected by the infrared spectral probe.

[0016] Preferably, an installation plate is slidably connected to the inner wall of the box, a motor is fixedly installed on the upper surface of the installation plate, a connecting rod is fixedly connected to the output end of the motor, and a stirring rod is fixedly connected to the outer surface of the connecting rod.

[0017] By adopting the above technical solution, starting the motor will drive the connecting rod to rotate, and the rotation of the connecting rod will drive the stirring rod to rotate around the connecting rod. At this time, the rotation of the stirring rod will cause the rubber particles to collide and disperse with each other. Combined with the constant temperature environment provided by the heating plate, the rubber mixing can be accelerated.

[0018] Preferably, a telescopic rod is fixedly installed on the inner wall of the box, and a cover plate is fixedly connected to the output end of the telescopic rod. The inner wall of the cover plate is rotatably connected to the connecting rod.

[0019] By adopting the above technical solution, the telescopic rod is activated to move the cover plate vertically. During this process, the cover plate will slide vertically along the inner wall of the box simultaneously with the mounting plate and motor via the connecting rod. As the box door closes, the telescopic rod will begin to extend. At this time, the telescopic rod will lower the cover plate and seal the mixing box. When the mixing is completed, the motor will stop running. At this time, the telescopic rod will start and drive the cover plate to rise until the connecting rod is above the mixing box. At this time, the box door can be opened, and the mixing box can be smoothly moved out of the box.

[0020] Preferably, a limiting rod is fixedly connected to the bottom surface of the cover plate, a limiting slot is formed on the upper surface of the mixing tank, and the outer surface of the limiting rod is inserted into the limiting slot.

[0021] By adopting the above technical solution, when the box door is closed, the cover plate and the mixing box are closed. During this process, the limiting rod will be inserted into the corresponding slot. At this time, the box cover and the mixing box can be accurately aligned and guided to ensure a tight seal.

[0022] In summary, this application includes at least one of the following beneficial technical effects: This rubber granule mixing uniformity monitoring device comprises components such as a chute, a housing, a support plate, a door, a sealing gasket, a first connecting block, a second connecting block, a pull plate, a mounting base, a heating plate, and a mixing chamber. When the door is opened, the first connecting block on the inner wall of the door moves with the door, causing the pull plate connected to it to flip outward with the first connecting block as a fulcrum. At this time, the other end of the pull plate pulls the support plate through the second connecting block, causing it to slide outward along the chute. Finally, it moves the mounting base and the mixing chamber to the opening of the housing. At this point, no additional power is required; the movement of the mixing chamber can be achieved simply by manually opening and closing the door. This simplifies the operation process and protects personal safety. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the tension plate structure of this application; Figure 3 This is a schematic diagram of the internal structure of the box in this application; Figure 4 This is a schematic diagram of the motor structure of this application; Figure 5 This is a schematic diagram of the stirring rod structure of this application.

[0024] In the picture: 1. Box body; 2. Box door; 3. Observation window; 4. Buckle; 5. Locking handle; 6. Sealing gasket; 7. Slide groove; 8. First connecting block; 9. Pull plate; 10. Support plate; 11. Second connecting block; 12. Mounting base; 13. Mixing tank; 14. Heating plate; 15. Slot; 16. Display panel; 17. Control module; 18. Mounting plate; 19. Motor; 20. Connecting rod; 21. Mounting groove; 22. Cover plate; 23. Telescopic rod; 24. Limiting rod; 25. Mixing rod; 26. Infrared spectral probe; 27. Connecting wire; 28. Signal receiving block. Detailed Implementation

[0025] The following is in conjunction with the appendix Figure 1 -Appendix Figure 5 This application will be described in further detail below.

[0026] Example 1: A device for monitoring the uniformity of rubber particle mixing, referring to... Figure 1 , Figure 2 , Figure 3The container includes a housing 1, with a groove 7 on the inner wall of the housing 1. A support plate 10 is slidably connected to the inner wall of the groove 7. A door 2 is hinged to the outer surface of the housing 1. A sealing gasket 6 is fixedly connected to the inner wall of the door 2. A first connecting block 8 is fixedly connected to the inner wall of the door 2. A second connecting block 11 is fixedly connected to the outer surface of the support plate 10. A pull plate 9 is rotatably connected to the outer surface of the first connecting block 8. The end of the pull plate 9 away from the first connecting block 8 is rotatably connected to the second connecting block 11. A mounting base 12 is fixedly connected to the upper surface of the support plate 10. A mixing tank 13 is fixedly installed on the inner wall of the mounting base 12. A heating plate 14 is fixedly installed on the inner wall of the housing 1.

[0027] like Figure 1 , Figure 2 , Figure 3 When the operator rotates the box door 2 outward, the first connecting block 8 on the inner wall of the box door 2 moves with the box door 2, driving the connected pull plate 9 to flip outward with the first connecting block 8 as the fulcrum. The other end of the pull plate 9 pulls the support plate 10 through the second connecting block 11, causing it to slide outward along the sliding groove 7 on the inner wall of the box body 1. Finally, it drives the mounting base 12 and the mixing tank 13 to move to the opening of the box body 1. At this time, no additional power is required; the movement of the mixing tank 13 can be achieved simply by manually opening and closing the box door 2, simplifying the operation process, reducing equipment energy consumption, and ensuring... To ensure user safety while monitoring rubber granules, the rubber granules to be mixed are poured into the rising mixing tank 13. The tank door 2 is then closed inward, and the pull plate 9 is pushed in the opposite direction, causing the support plate 10 to slide inward along the slide groove 7 until the mixing tank 13 returns to the inner cavity of the tank body 1. After the tank door 2 is closed, the sealing gasket 6 ensures that the tank body 1 is sealed. Then, the heating plate 14 on the inner wall of the tank body 1 is activated. The target temperature is set according to the characteristics of the rubber granules. The heating plate 14 heats the inner cavity of the tank body 1, providing a stable temperature environment for the rubber granules in the mixing tank 13.

[0028] Example 2: A device for monitoring the uniformity of rubber particle mixing; please refer to [link / reference]. Figure 1 , Figure 3 The outer surface of the door 2 is fixedly connected with a buckle 4, and the outer surface of the body 1 is fixedly installed with a locking handle 5. The outer surface of the locking handle 5 is engaged with the buckle 4. The outer surface of the door 2 is fixedly installed with an observation window 3. By closing the door 2, the locking handle 5 and the buckle 4 work together to apply a pressing force to the door 2 towards the body 1, so that the sealing gasket 6 is fully compressed and the gaps are filled more tightly, preventing heat loss or external dust from entering, and ensuring the stability of the heating environment. The observation window 3 is made of a high-temperature resistant and highly transparent material, which can withstand the working temperature of the heating plate 14 while maintaining a clear view, allowing the operator to observe the internal operation in real time.

[0029] Please see Figure 1 , Figure 3The outer surface of the housing 1 is provided with a control module 17, and the upper surface of the housing 1 is fixedly installed with a display panel 16. The operator sets key parameters through the physical buttons of the control module 17 or the touch interface of the display panel 16, and displays the internal operating status through the display panel 16.

[0030] Please see Figure 4 , Figure 5 A signal receiving block 28 is fixedly installed on the inner wall of the housing 1. The mounting base 12 and the outer surface of the mixing tank 13 are both provided with mounting grooves 21. The mounting base 12 and the mounting grooves 21 on the outer surface of the mixing tank 13 can flexibly deploy sensors to meet the core monitoring needs of rubber particle mixing. The signal receiving block 28 is used to receive sensor data from inside the mixing tank 13 and transmit it to the control module 17. After receiving the sensor data transmitted by the signal receiving block 28, the control module 17 digitally displays the data on the display panel 16.

[0031] Please see Figure 5 An infrared spectral probe 26 is fixedly installed on the inner wall of the mounting slot 21. A connecting wire 27 is fixedly connected to the output end of the infrared spectral probe 26. The end of the connecting wire 27 away from the infrared spectral probe 26 is fixedly connected to the signal receiving block 28. Different substances have different absorption characteristics of infrared light of a specific wavelength. By detecting the difference in infrared spectrum in different areas of the mixing tank 13, it can be determined whether the particle components are uniformly mixed. The connecting wire 27 is used to transmit the electrical signal collected by the infrared spectral probe 26.

[0032] Please see Figure 4 , Figure 5 An installation plate 18 is slidably connected to the inner wall of the housing 1. A motor 19 is fixedly installed on the upper surface of the installation plate 18. A connecting rod 20 is fixedly connected to the output end of the motor 19. A stirring rod 25 is fixedly connected to the outer surface of the connecting rod 20. When the motor 19 is started, the motor 19 will drive the connecting rod 20 to rotate. The rotation of the connecting rod 20 will drive the stirring rod 25 to rotate around the connecting rod 20. At this time, the rotation of the stirring rod 25 causes the rubber particles to collide and disperse with each other. Combined with the constant temperature environment provided by the heating plate 14, the rubber mixing can be accelerated.

[0033] Please see Figure 4 , Figure 5A telescopic rod 23 is fixedly installed on the inner wall of the box 1. A cover plate 22 is fixedly connected to the output end of the telescopic rod 23. The inner wall of the cover plate 22 is rotatably connected to the connecting rod 20. By starting the telescopic rod 23, the cover plate 22 is moved vertically. During this process, the cover plate 22 will drive the mounting plate 18 and the motor 19 to slide vertically along the inner wall of the box 1 through the connecting rod 20. When the box door 2 is closed, the telescopic rod 23 will start to extend. At this time, the telescopic rod 23 will drive the cover plate 22 to descend and close the mixing box 13. When the mixing is completed, the motor 19 stops running. At this time, the telescopic rod 23 will start and drive the cover plate 22 to rise until the connecting rod 20 is above the mixing box 13. At this time, the box door 2 is opened and the mixing box 13 can be smoothly moved out of the box 1.

[0034] Please see Figure 5 The bottom surface of the cover plate 22 is fixedly connected to the limiting rod 24, and the upper surface of the mixing tank 13 is provided with the limiting groove 15. The outer surface of the limiting rod 24 is inserted into the limiting groove 15. When the box door 2 is closed, the cover plate 22 and the mixing tank 13 are closed. During this process, the limiting rod 24 will be inserted into the corresponding groove 15. At this time, the cover plate 22 and the mixing tank 13 can be accurately aligned and guided to ensure a tight seal.

[0035] The implementation principle of this application embodiment is as follows: First, the telescopic rod 23 is activated to drive the stirring mechanism to move vertically upward until the connecting rod 20 and the stirring rod 25 are above the mixing tank 13. At this time, by opening the tank door 2, the tank door 2 will drive the first connecting block 8 to move. At this time, through the connection relationship between the first connecting block 8, the pull plate 9 and the second connecting block 11, the opening of the tank door 2 will drive the support plate 10 to slide horizontally along the slide groove 7. At this time, the mounting base 12 and the mixing tank 13 will move to the opening of the tank body 1. At this time, the material inside the mixing tank 13 can be put in and cleaned, and the connecting line 27 will be straightened. Then, the tank door 2 is closed, which will push the support plate 10. Upon entering the chamber 1, the telescopic rod 23 is activated, pushing the cover plate 22 to close the mixing chamber 13. The limiting rod 24 is then inserted into the corresponding slot 15. The motor 19 is then activated, and the motor 19 drives the stirring rod 25 through the connecting rod 20 to stir and mix the materials inside the mixing chamber 13. At the same time, the heating plate 14 is activated to heat the mixing chamber 13 to facilitate mixing. The infrared spectral probe 26 is used to monitor the uniformity of the rubber particles mixing inside the mixing chamber 13. The electrical signal is transmitted to the signal receiving block 28 through the connecting line 27, and the monitoring results are digitally displayed on the display panel 16.

Claims

1. A device for monitoring the uniformity of rubber particle mixing, comprising a housing (1), characterized in that: The inner wall of the box (1) is provided with a sliding groove (7), and a support plate (10) is slidably connected to the inner wall of the sliding groove (7). The outer surface of the box (1) is hinged with a box door (2), and a sealing gasket (6) is fixedly connected to the inner wall of the box door (2). A first connecting block (8) is fixedly connected to the inner wall of the box door (2). A second connecting block (11) is fixedly connected to the outer surface of the support plate (10). A pull plate (9) is rotatably connected to the outer surface of the first connecting block (8). The end of the pull plate (9) away from the first connecting block (8) is rotatably connected to the second connecting block (11). A mounting base (12) is fixedly connected to the upper surface of the support plate (10). A mixing tank (13) is fixedly installed on the inner wall of the mounting base (12). A heating plate (14) is fixedly installed on the inner wall of the box (1).

2. The rubber particle mixing uniformity monitoring device according to claim 1, characterized in that: The outer surface of the box door (2) is fixedly connected with a buckle (4), the outer surface of the box body (1) is fixedly installed with a locking handle (5), the outer surface of the locking handle (5) is engaged with the buckle (4), and the outer surface of the box door (2) is fixedly installed with an observation window (3).

3. The rubber particle mixing uniformity monitoring device according to claim 1, characterized in that: The outer surface of the housing (1) is provided with a control module (17), and the upper surface of the housing (1) is fixedly installed with a display panel (16).

4. The rubber particle mixing uniformity monitoring device according to claim 3, characterized in that: The inner wall of the box (1) is fixedly installed with a signal receiving block (28), and the outer surfaces of the mounting base (12) and the mixing box (13) are provided with mounting grooves (21).

5. The rubber particle mixing uniformity monitoring device according to claim 4, characterized in that: An infrared spectral probe (26) is fixedly installed on the inner wall of the mounting groove (21). A connecting line (27) is fixedly connected to the output end of the infrared spectral probe (26). The end of the connecting line (27) away from the infrared spectral probe (26) is fixedly connected to the signal receiving block (28).

6. The rubber particle mixing uniformity monitoring device according to claim 4, characterized in that: The inner wall of the box (1) is slidably connected to an installation plate (18), and a motor (19) is fixedly installed on the upper surface of the installation plate (18). A connecting rod (20) is fixedly connected to the output end of the motor (19), and a stirring rod (25) is fixedly connected to the outer surface of the connecting rod (20).

7. The rubber particle mixing uniformity monitoring device according to claim 6, characterized in that: The inner wall of the box (1) is fixedly installed with a telescopic rod (23), and the output end of the telescopic rod (23) is fixedly connected with a cover plate (22). The inner wall of the cover plate (22) is rotatably connected to the connecting rod (20).

8. The rubber particle mixing uniformity monitoring device according to claim 7, characterized in that: The bottom surface of the cover plate (22) is fixedly connected to a limiting rod (24), and the upper surface of the mixing tank (13) is provided with a limiting slot (15). The outer surface of the limiting rod (24) is inserted into the limiting slot (15).

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