A ceramic wine bottle spray drawing defect detection device

CN224839956UActive Publication Date: 2026-10-09JINGDEZHEN SHOUDU CERAMICS CO LTD
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Patent Information

Application Number
CN202522275515.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-10-09
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0003]仿陶酒瓶在生产之后需要对其进行质量检测,确保酒瓶合格,现有的加测检测装置通过传送带运输酒瓶,进行检测,目前市场瓷瓶检测通常使用X光、超声、渗透检测等产品检测设备,现有检测方式一般是把瓷瓶放置在检测台上进行外观瑕疵检测,由于瓷瓶底部放置在检测台上,存在检测盲区,而且现有的夹具进行夹持时,夹持部分的瓷瓶表面由于被夹具夹头遮挡,难以进行检测,使用不便

Benefits of technology

[0014]与现有技术相比,本实用新型提供了一种陶瓷酒瓶喷绘缺陷检测装置,具备以下有益效果:本实用新型通过升降机构的设置可带动升降板进行垂直升降,并通过水平位移机构的设置可使得旋转电机及其输出轴上安装的气泵和气囊进行水平移动,可使得气囊进行水平和垂直方向上的移动,使用过程中可通过输送带使得待检测陶瓷酒瓶进行周期性位移,当检测时可通过升降机构和水平位移机构将气囊移动至输送带正上方,并使得气囊插入至陶瓷酒瓶的瓶口内,同时可通过气泵对气囊进行充气并进行膨胀,此时可通过升降机构带动陶瓷酒瓶升起并通过水平位移机构带动陶瓷酒瓶移动至操作台处,此时可通过旋转电机带动陶瓷酒瓶进行转动,从而实现对陶瓷酒瓶进行更加全面的外观检测,很好的消除了检测盲区,通过补光灯的设置可对陶瓷酒瓶为检测过程提供照明。

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Abstract

The utility model discloses a kind of ceramic wine bottle spray drawing defect detection devices, including device main body, conveying belt is provided on the device main body, the side of device main body is protruded and is provided with operation table, installation rack is installed on operation table, lifting mechanism is provided on installation rack, during use, the ceramic wine bottle to be detected can be periodically displaced by conveying belt, when detecting, air bag can be moved to the directly above of conveying belt by lifting mechanism and horizontal displacement mechanism, and air bag is inserted into the bottle mouth of ceramic wine bottle, air bag can be inflated and expanded by air pump simultaneously, ceramic wine bottle can be lifted by lifting mechanism at this time and moved to operation table by horizontal displacement mechanism, ceramic wine bottle can be rotated by rotary motor at this time, to realize more comprehensive appearance detection to ceramic wine bottle, blind area of detection is well eliminated, illumination can be provided for detection process by the setting of light supplement lamp.
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Description

Technical Field

[0001] This utility model relates to the field of porcelain bottle production and testing technology, specifically a device for detecting defects in inkjet printing on ceramic wine bottles. Background Technology

[0002] The imitation ceramic wine bottle uses glass for the inner liner and ceramic for the outer liner. This overcomes the defect of the bottle mouth size deviation caused by thermal expansion of ceramic materials, completely eliminating the leakage problem of ceramic-packaged wine. In addition, the bottle cap fits tightly with the bottle body, and the sealing effect is good.

[0003] After production, imitation ceramic wine bottles need to undergo quality inspection to ensure they meet standards. Existing testing devices transport the bottles via conveyor belt for inspection. Currently, the market typically uses X-ray, ultrasonic, and penetrant testing equipment for porcelain bottle inspection. The existing inspection method generally involves placing the porcelain bottle on a testing table for visual defect inspection. However, since the bottom of the porcelain bottle is placed on the testing table, there is a blind spot in the inspection. Furthermore, when using existing clamps, the surface of the porcelain bottle being clamped is obscured by the clamping head, making inspection difficult and inconvenient. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a ceramic wine bottle inkjet printing defect detection device, solving the aforementioned technical problems.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a ceramic wine bottle inkjet printing defect detection device, comprising a device body, a conveyor belt on the device body, an operating platform protruding from one side of the device body, an installation frame mounted on the operating platform, a lifting mechanism mounted on the installation frame, a lifting plate mounted on the output end of the lifting mechanism, a horizontal displacement mechanism mounted on the lifting plate, a rotary motor mounted on the output end of the horizontal displacement mechanism, an air pump mounted on the output end of the rotary motor, an air bladder connected to the air outlet of the air pump, the bottom end of the air bladder being spherical, and two symmetrical supplementary lights arranged on the operating platform.

[0008] Preferably, the lifting mechanism includes a lifting slot formed on the mounting frame, a first lead screw rotatably mounted in the lifting slot, a lifting motor mounted on the mounting frame via a motor bracket, and the output shaft of the lifting motor mounted on the top of the first lead screw.

[0009] Preferably, a first transmission slider is threadedly connected to the first lead screw, and a lifting plate is mounted on the first transmission slider.

[0010] Preferably, the horizontal displacement mechanism includes a horizontal sliding groove formed in the lifting plate, a second lead screw rotatably installed in the horizontal sliding groove, a displacement motor installed on one side of the lifting plate via a motor bracket, and the output shaft of the displacement motor installed at one end of the second lead screw.

[0011] Preferably, a second transmission slider is threadedly connected to the second lead screw, and a mounting plate is installed at the bottom of the second transmission slider. The rotary motor is detachably mounted on the mounting plate.

[0012] Preferably, the rotary motor is mounted on the mounting plate by a plurality of connecting bolts.

[0013] Preferably, the device body and the bottom of the operating table are equipped with multiple support columns, and the bottom of the support columns is provided with anti-slip rubber pads.

[0014] Compared with the prior art, this utility model provides a ceramic wine bottle inkjet printing defect detection device, which has the following beneficial effects: This utility model, through the setting of a lifting mechanism, can drive the lifting plate to move vertically, and through the setting of a horizontal displacement mechanism, can enable the air pump and airbag mounted on the rotary motor and its output shaft to move horizontally, allowing the airbag to move in both horizontal and vertical directions. During use, the ceramic wine bottle to be inspected can be periodically displaced by the conveyor belt. When inspecting, the airbag can be moved directly above the conveyor belt by the lifting mechanism and the horizontal displacement mechanism, allowing the airbag to be inserted into the mouth of the ceramic wine bottle. Simultaneously, the air pump can inflate and expand the airbag. At this time, the ceramic wine bottle can be lifted by the lifting mechanism and moved to the operating table by the horizontal displacement mechanism. Then, the ceramic wine bottle can be rotated by the rotary motor, thereby achieving a more comprehensive appearance inspection of the ceramic wine bottle, effectively eliminating blind spots in the inspection. The addition of supplementary lighting can provide illumination for the inspection process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the first lead screw and mounting frame of this utility model. Figure 3 This is a cross-sectional structural diagram of the lifting plate and the second lead screw of this utility model. Figure 4 For the present utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0016] The components include: 1. Main body of the device; 2. Operating platform; 3. Support column; 4. Conveyor belt; 5. Supplementary light; 6. Mounting frame; 7. Lifting motor; 8. Lifting plate; 9. Displacement motor; 10. Rotary motor; 11. Air pump; 12. Airbag; 13. Lifting groove; 14. First lead screw; 15. First transmission slider; 16. Horizontal sliding groove; 17. Second lead screw; 18. Second transmission slider; 19. Mounting plate; 20. Connecting bolts. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see Figure 1-4 A ceramic wine bottle inkjet printing defect detection device includes a main body 1, a conveyor belt 4 on the main body 1, an operating platform 2 protruding from one side of the main body 1, an installation frame 6 mounted on the operating platform 2, a lifting mechanism on the installation frame 6, a lifting plate 8 mounted on the output end of the lifting mechanism, a horizontal displacement mechanism mounted on the lifting plate 8, a rotary motor 10 mounted on the output end of the horizontal displacement mechanism, an air pump 11 mounted on the output end of the rotary motor 10, an air bag 12 connected to the air outlet of the air pump 11, the bottom end of the air bag 12 being spherical, and two symmetrical supplementary lights 5 arranged on the operating platform 2. The lifting mechanism allows the lifting plate 8 to be lifted vertically, and the horizontal displacement mechanism allows the rotary motor 10 and the air pump 11 and airbag 12 mounted on its output shaft to move horizontally. This allows the airbag 12 to move horizontally and vertically. During use, the conveyor belt 4 allows the ceramic bottle to be inspected to be periodically displaced. When inspecting, the lifting mechanism and the horizontal displacement mechanism move the airbag 12 directly above the conveyor belt 4 and insert it into the mouth of the ceramic bottle. At the same time, the air pump 11 inflates the airbag 12. The lifting mechanism then lifts the ceramic bottle, and the horizontal displacement mechanism moves it to the operating platform 2. The rotary motor 10 then rotates the ceramic bottle, enabling a more comprehensive visual inspection of the ceramic bottle and effectively eliminating blind spots. The supplementary light 5 provides illumination for the inspection process.

[0021] Specifically, in this embodiment, the lifting mechanism includes a lifting groove 13 opened on the mounting frame 6, a first lead screw 14 is rotatably installed in the lifting groove 13, a lifting motor 7 is installed on the mounting frame 6 through a motor bracket, the output shaft of the lifting motor 7 is installed at the top of the first lead screw 14, a first transmission slider 15 is threadedly connected to the first lead screw 14, and a lifting plate 8 is installed on the first transmission slider 15. The lifting motor 7 can drive the first lead screw 14 to rotate, so that the first transmission slider 15 can move axially along the first lead screw 14 through the threaded screw relationship, thereby enabling the lifting plate 8 to be lifted vertically.

[0022] Specifically, in this embodiment, the horizontal displacement mechanism includes a horizontal sliding groove 16 formed in the lifting plate 8, a second lead screw 17 rotatably installed in the horizontal sliding groove 16, a displacement motor 9 installed on one side of the lifting plate 8 via a motor bracket, the output shaft of the displacement motor 9 installed at one end of the second lead screw 17, a second transmission slider 18 threadedly connected to the second lead screw 17, a mounting plate 19 installed at the bottom of the second transmission slider 18, and a rotary motor 10 detachably installed on the mounting plate 19.

[0023] The displacement motor 9 can drive the second lead screw 17 to rotate, thereby causing the second transmission slider 18 to move axially along the second lead screw 17 through the threaded advance relationship, which in turn enables the mounting plate 19 and the rotary motor 10 to move horizontally.

[0024] Specifically, in this embodiment, the rotary motor 10 is mounted on the mounting plate 19 by multiple connecting bolts 20, which enables quick assembly and disassembly between the rotary motor 10 and the mounting plate 19.

[0025] Specifically, in this embodiment, multiple support columns 3 are installed at the bottom of the device body 1 and the operating table 2, and anti-slip rubber pads are provided at the bottom of the support columns 3.

[0026] It should be noted that the lifting motor, displacement motor, rotary motor, air pump, and electronic instruments mentioned in this application are all electrically connected to an external controller and mains power. Furthermore, the selection of models, working principles, and usage methods of the lifting motor, displacement motor, rotary motor, air pump, electronic instruments, and standard parts mentioned in this application are all conventional technologies in this field, and will not be elaborated upon further in this application.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for detecting defects in inkjet printing on ceramic wine bottles, comprising a main body, characterized in that: The main body of the device is equipped with a conveyor belt, and an operating platform is protruding from one side of the main body. An installation frame is mounted on the operating platform, and a lifting mechanism is installed on the installation frame. A lifting plate is installed on the output end of the lifting mechanism, and a horizontal displacement mechanism is installed on the lifting plate. A rotary motor is installed on the output end of the horizontal displacement mechanism, and an air pump is installed on the output end of the rotary motor. An air bag is connected to the air outlet of the air pump, and the bottom end of the air bag is spherical. Two symmetrical supplementary lights are arranged on the operating platform.

2. The ceramic wine bottle inkjet printing defect detection device according to claim 1, characterized in that: The lifting mechanism includes a lifting slot formed on the mounting frame, a first lead screw rotatably mounted in the lifting slot, a lifting motor mounted on the mounting frame via a motor bracket, and the output shaft of the lifting motor mounted on the top of the first lead screw.

3. The ceramic wine bottle inkjet printing defect detection device according to claim 2, characterized in that: The first lead screw is threadedly connected to the first transmission slider, and the lifting plate is mounted on the first transmission slider.

4. The ceramic wine bottle inkjet printing defect detection device according to claim 1, characterized in that: The horizontal displacement mechanism includes a horizontal sliding groove formed in the lifting plate, a second lead screw rotatably installed in the horizontal sliding groove, a displacement motor installed on one side of the lifting plate via a motor bracket, and the output shaft of the displacement motor installed at one end of the second lead screw.

5. The ceramic wine bottle inkjet printing defect detection device according to claim 4, characterized in that: The second lead screw is threadedly connected to a second transmission slider, and a mounting plate is installed at the bottom of the second transmission slider. The rotary motor can be detachably mounted on the mounting plate.

6. The ceramic wine bottle inkjet printing defect detection device according to claim 5, characterized in that: The rotary motor is mounted on the mounting plate by multiple connecting bolts.

7. The ceramic wine bottle inkjet printing defect detection device according to claim 1, characterized in that: The device body and the bottom of the operating table are equipped with multiple support columns, and the bottom of the support columns is provided with anti-slip rubber pads.