An electronic tag appearance defect detection device

Abstract

The utility model provides a kind of electronic tag appearance defect detection device, including pedestal shaping component, in-out material assembly, control waste coating mechanism and detection replacement mechanism, the processing table both ends outer side bolt connection of pedestal shaping component has the side pair frame and end pair frame each two groups on in-out material assembly, the backplate bolt connection of control waste coating mechanism is connected on the rear side upper side of processing table;The utility model mainly is to reach the effect of visual inspection using the camera on lower link frame to carry out photographing, and by changing cabin, second cylinder, push material piece output operation makes that change material is input to static voltage sheet, then using driving motor, second oil cylinder and receiving material cylinder output operation makes that adsorption back adhesive layer, and make knife hole block glue after making static voltage sheet press-fit material, prior to detection process carries out the effect of full-automatic detection replacement, improves the automation function of equipment, reduces the burden of user.

Description

Technical Field

[0001] This utility model relates to the field of electronic tag appearance inspection technology, and in particular to an electronic tag appearance defect detection device. Background Technology

[0002] Electronic tags, also known as radio frequency tags or transponders, are automatic identification devices that exchange data without contact using radio frequency signals and readers. They consist of a chip and an antenna, have a unique electronic code, can store object information, and transmit it using electromagnetic field energy. They are classified into passive, active, and semi-active tags, and according to their operating frequency, they are classified into low frequency (125kHz), high frequency (13.56MHz), ultra-high frequency (860-960MHz), and microwave (2.45GHz / 5.8GHz), respectively, and are applicable to fields such as animal identification, logistics management, retail warehousing, and intelligent transportation.

[0003] Existing electronic tag appearance inspection methods, such as the electronic tag appearance defect detection device disclosed in CN202422147696.2, include a support frame, a conveyor roller embedded in the surface of the support platform, one side of the tag tape passing between the conveyor roller and the feed roller, a combined light source mounted on both sides of the lens, and a photoelectric sensor mounted on the top side of the support platform, located below the combined light source. The photoelectric sensor, camera body, and combined light source are electrically connected to a PC control terminal. However, in the prior art, when a tag is damaged or erroneous, it needs to be replaced manually. During this process, manual replacement can easily cause the adhesive to become soiled on the hands. Moreover, manual replacement requires manual removal of the tag, resulting in low operational efficiency. Therefore, this utility model proposes an electronic tag appearance defect detection device to solve the problems existing in the prior art. Utility Model Content

[0004] To address the aforementioned problems, this utility model proposes an electronic tag appearance defect detection device. This device primarily utilizes a camera on the lower frame for visual inspection. Through the operation of the replacement chamber, the second cylinder, and the pusher plate, the replacement material is input onto the electrostatic plate. Then, using a drive motor, the second hydraulic cylinder, and the receiving cylinder, the adhesive backing layer is adsorbed, and after the die-cutting block is coated with adhesive, the electrostatic plate presses the material together. This fully automated detection and replacement process enhances the automation of the equipment and reduces the user's burden.

[0005] To achieve the purpose of this utility model, the utility model is implemented through the following technical solution: an electronic tag appearance defect detection device, including a base shaping component, an infeed and discharge component, a waste removal and glue application control mechanism, and a detection and replacement mechanism. The processing table on the base shaping component is bolted to two sets of side frames and two sets of end frames on the infeed and discharge component. The back plate on the control waste removal and glue application mechanism is bolted to the upper rear side of the processing table. The lower connecting frame on the detection and replacement mechanism is provided on the lower front side of the back plate. The inspection and replacement mechanism further includes an upper connecting frame, a horizontal connecting frame, a camera, a first cylinder, a shaping rod, a replacement chamber, a second cylinder, a pusher plate, a third cylinder, and a static voltage plate. The upper connecting frame is located above the lower connecting frame, and the horizontal connecting frame is located on the inner side of the lower connecting frame. The camera is located on the inner top side of the lower connecting frame. The first cylinder is located on the inner side of the horizontal connecting frame, and the shaping rod is located at the output end of the first cylinder. The replacement chamber is located on the front side of the horizontal connecting frame, and the second cylinder is located on the front side of the replacement chamber. The pusher plate is located at the output end of the second cylinder. The third cylinder is located on the inner side of the upper connecting frame, and the static voltage plate is located at the output end of the third cylinder.

[0006] In a preferred embodiment of this utility model, the electrostatic sheet has a gradual suction effect, and the horizontal connecting frame and the lower connecting frame are distributed perpendicularly to each other.

[0007] In a preferred embodiment of the present invention, the base shaping component further includes a base cabinet, a central base, a slotted block and an extraction pump. The processing table is supported by the base cabinet, and the slotted block is bolted to the upper middle part of the processing table through the central base. An extraction pump is provided at the output end of the slotted block.

[0008] In a preferred embodiment of the present invention, the feeding and discharging assembly further includes a first hydraulic cylinder, a feeding cylinder, a drive motor, a second hydraulic cylinder, and a receiving cylinder. A feeding cylinder connected to the output end of the first hydraulic cylinder is provided on the inner side of one set of the side-mounted frame, and a receiving cylinder connected to the output end of the drive motor and the output end of the second hydraulic cylinder is provided on the inner side of another set of the side-mounted frame.

[0009] In a preferred embodiment of the present invention, the feeding and discharging assembly further includes a mounting rod, and two sets of mounting rods are respectively provided on the inner sides of the two sets of end-to-end frames.

[0010] In a preferred embodiment of this utility model, the control waste removal adhesive coating mechanism further includes a control panel, an adhesive chamber, a flexible tube, a cutting hole block, and a pneumatic telescopic rod. The control panel is installed on the upper front side of the back plate. An adhesive chamber is provided on the inner side of the middle part of the back plate, and the output end of the adhesive chamber is connected to the cutting hole block through a flexible tube. The output end of the pneumatic telescopic rod is provided on the rear side of the cutting hole block.

[0011] The beneficial effects of this utility model are as follows: This invention primarily utilizes a camera on the lower connecting frame for visual inspection. Through a changing chamber, a second cylinder, and a pusher plate, the material is input onto the electrostatic plate. Then, a drive motor, a second hydraulic cylinder, and a receiving cylinder are used to adsorb the adhesive layer. After the knife hole block is coated with adhesive, the electrostatic plate presses the material together. This fully automated inspection and replacement process enhances the equipment's automation and reduces the user's burden. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a bottom-view three-dimensional structural diagram of the present invention; Figure 3 This is a three-dimensional structural diagram of the base shaping component of this utility model; Figure 4 This is a schematic diagram of the structure of the waste removal adhesive coating mechanism of this utility model; Figure 5 This is a schematic diagram of the detection and replacement mechanism of this utility model.

[0013] The components include: 1. Base shaping components; 101. Base cabinet; 102. Processing table; 103. Central base; 104. Slotted block; 105. Extraction pump; 2. Feeding and discharging assembly; 201. Side support frame; 202. First hydraulic cylinder; 203. Feeding cylinder; 204. Drive motor; 205. Second hydraulic cylinder; 206. Receiving cylinder; 207. End support frame; 208. Mounting rod; 3. Control waste removal and adhesive application mechanism; 301. Back plate; 302. Control panel; 303. Adhesive compartment; 304. Flexible tube; 305. Knife hole block; 306. Pneumatic telescopic rod; 4. Inspection and replacement mechanism; 401. Lower connecting frame; 402. Upper connecting frame; 403. Horizontal connecting frame; 404. Camera; 405. First cylinder; 406. Shaping rod; 407. Replacement compartment; 408. Second cylinder; 409. Pusher plate; 4010. Third cylinder; 4011. Static voltage plate. Detailed Implementation

[0014] To deepen the understanding of this utility model, the following detailed description will be provided in conjunction with embodiments. These embodiments are only used to explain this utility model and do not constitute a limitation on the scope of protection of this utility model.

[0015] according to Figure 1-5As shown, this embodiment proposes an electronic tag appearance defect detection device, including a base shaping component 1, an infeed and discharge assembly 2, a waste removal and glue application control mechanism 3, and a detection and replacement mechanism 4. The processing table 102 on the base shaping component 1 is bolted to two sets of side frames 201 and end frames 207 on the infeed and discharge assembly 2. The back plate 301 on the control waste removal and glue application mechanism 3 is bolted to the upper rear side of the processing table 102. The lower connecting frame 401 on the detection and replacement mechanism 4 is provided on the lower front side of the back plate 301. The inspection and replacement mechanism 4 also includes an upper connecting frame 402, a horizontal connecting frame 403, a camera 404, a first cylinder 405, a shaping rod 406, a replacement chamber 407, a second cylinder 408, a pusher plate 409, a third cylinder 4010, and a static voltage plate 4011. The upper connecting frame 402 is located above the lower connecting frame 401, the horizontal connecting frame 403 is located on the inner side of the lower connecting frame 401, and the camera 404 is located on the inner top side of the lower connecting frame 401. A first cylinder 405 is provided on the inner side of the frame 403, and a shaping rod 406 is provided at the output end of the first cylinder 405. A replacement chamber 407 is provided on the front side of the cross frame 403, and a second cylinder 408 is provided on the front side of the replacement chamber 407. A pusher plate 409 is provided at the output end of the second cylinder 408. A third cylinder 4010 is provided on the inner side of the upper frame 402, and an electrostatic voltage plate 4011 is provided at the output end of the third cylinder 4010.

[0016] The static voltage sheet 4011 has a gradual suction effect, and the horizontal connecting frame 403 and the lower connecting frame 401 are distributed perpendicularly to each other.

[0017] In this embodiment, the camera 404 on the top side of the lower connecting frame 401 is activated to take pictures of the fixed electronic tag from all directions, collect the image of the tag surface, and transmit the image data to the control system in real time. The image data is compared and analyzed with the preset qualification standard to quickly determine whether the tag has appearance defects and record the location and type of defects. If the tag is qualified, it directly enters the unloading process. If it is unqualified, it prepares for the replacement process.

[0018] The base shaping component 1 also includes a base cabinet 101, a central base 103, a slotted block 104, and a pump 105. The processing table 102 is supported by the base cabinet 101. The slotted block 104 is bolted to the upper middle part of the processing table 102 through the central base 103, and the output end of the slotted block 104 is equipped with a pump 105.

[0019] In this embodiment, after the adhesive flows out, the extraction pump 105 is operated to make the pores on the slotted block 104 suck up the material. Then, the second cylinder 408 on the front side of the replacement chamber 407 is extended to push the pusher plate 409 to push the qualified spare label in the replacement chamber 407 to the static voltage plate 4011 for adsorption. Then, the third cylinder 4010 is operated to make the static voltage plate 4011 press the label together, thereby achieving the repair effect.

[0020] The feeding and discharging assembly 2 also includes a first hydraulic cylinder 202, a feeding cylinder 203, a drive motor 204, a second hydraulic cylinder 205, and a receiving cylinder 206. A feeding cylinder 203 connected to the output end of the first hydraulic cylinder 202 is provided on the inner side of one set of side-mounted frames 201, and a receiving cylinder 206 connected to the output ends of the drive motor 204 and the second hydraulic cylinder 205 is provided on the inner side of another set of side-mounted frames 201.

[0021] In this embodiment, the operator controls the control panel 302 on the front side above the back plate 301 of the waste coating mechanism 3 to input the detection parameters. The parameter commands are transmitted to the equipment control system. At the same time, the preheating of each component is started to prepare for the detection operation. The first hydraulic cylinder 202 on the inner side of the set of side-mounted frames 201 extends, pushing the feeding cylinder 203 at the output end to be positioned, and causing the material in the feeding cylinder 203 to be input into the mounting rod 208 on the inner side of the set of end-mounted frames 207 and output.

[0022] The feeding and discharging assembly 2 also includes a mounting rod 208, and two sets of mounting rods 208 are respectively provided on the inner side of the two sets of end frames 207.

[0023] In this embodiment, after the mounting rod 208 outputs, the material is input above the slotted block 104, and then input to another set of mounting rods 208 and into the receiving cylinder 206, and the drive motor 204 outputs and runs to achieve the effect of receiving the material.

[0024] The waste removal and adhesive application mechanism 3 also includes a control panel 302, an adhesive chamber 303, a flexible tube 304, a cutting block 305, and a pneumatic telescopic rod 306. The control panel 302 is installed on the front side above the back plate 301. The adhesive chamber 303 is provided on the inner side of the middle part of the back plate 301. The output end of the adhesive chamber 303 is connected to the cutting block 305 through the flexible tube 304. The output end of the pneumatic telescopic rod 306 is provided on the rear side of the cutting block 305.

[0025] In this embodiment, when repair is required, the first cylinder 405 is used to operate, which causes the shaping rod 406 to position the material. The pneumatic telescopic rod 306 is used to operate, which causes the material to be input into the knife hole block 305 and removes the backing adhesive. After removal, the adhesive on the adhesive chamber 303 is input into the flexible tube 304 and flows out through the holes on the knife hole block 305.

[0026] The working principle of this electronic tag appearance defect detection device is as follows: The operator controls the control panel 302 on the front side above the back plate 301 of the waste adhesive removal mechanism 3 to input detection parameters. The parameter commands are transmitted to the equipment control system. At the same time, the preheating of each component is started to prepare for the detection operation. The first hydraulic cylinder 202 on the inner side of a set of side-mounted frames 201 extends, pushing the feeding cylinder 203 at the output end to be positioned, and causing the material in the feeding cylinder 203 to be input into the mounting rod 208 on the inner side of a set of end-mounted frames 207 and output. After the mounting rod 208 outputs, the material is input into the top of the slotted block 104, and then into another set of mounting rods 208 and into the receiving cylinder 206. The drive motor 204 is then activated to achieve the effect of material collection. The camera 404 on the top side of the lower connecting frame 401 is activated to take pictures of the fixed electronic tag from all angles, collecting the image of the tag surface. The image data is transmitted to the control system in real time and compared with the preset acceptance standard. A comparative analysis is performed to quickly determine whether the label has any appearance defects, and the location and type of defects are recorded. If the label is qualified, it directly enters the discharge process; if it is unqualified, a replacement process is prepared. When repair is required, the first cylinder 405 is used to position the material using the shaping rod 406, and the pneumatic telescopic rod 306 is used to input the material into the cutting hole block 305 and remove the adhesive. After removal, the adhesive in the adhesive chamber 303 is input into the flexible tube 304 and flows out through the holes in the cutting hole block 305. After the adhesive flows out, the extraction pump 105 is used to suck up the material through the holes in the slotted block 104. Then, the second cylinder 408 on the front side of the replacement chamber 407 is extended to push the pusher plate 409 to push the qualified spare label in the replacement chamber 407 to the static voltage plate 4011 for adsorption. The third cylinder 4010 is used to press the label with the static voltage plate 4011, thereby achieving the repair effect.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An electronic tag appearance defect detection device, comprising a base shaping component (1), an infeed / outfeed assembly (2), a waste removal and adhesive application control mechanism (3), and a detection and replacement mechanism (4), characterized in that: The processing table (102) on the base shaping component (1) is bolted to two sets of side frames (201) and end frames (207) on the feeding and discharging assembly (2). The processing table (102) is bolted to the upper rear side and to the back plate (301) on the waste removal and glue application mechanism (3). The lower connecting frame (401) on the detection and replacement mechanism (4) is provided on the lower front side of the back plate (301). The detection and replacement mechanism (4) further includes an upper connecting frame (402), a horizontal connecting frame (403), a camera (404), a first cylinder (405), a shaping rod (406), a replacement chamber (407), a second cylinder (408), a pusher plate (409), a third cylinder (4010), and a static voltage plate (4011). The upper connecting frame (402) is arranged above the lower connecting frame (401), the horizontal connecting frame (403) is arranged on the inner side of the lower connecting frame (401), and the camera (404) is arranged on the inner top side of the lower connecting frame (401). A first cylinder (405) is provided on the inner side of the cross frame (403), and a shaping rod (406) is provided at the output end of the first cylinder (405). A replacement chamber (407) is provided on the front side of the cross frame (403), and a second cylinder (408) is provided on the front side of the replacement chamber (407). A pusher plate (409) is provided at the output end of the second cylinder (408). A third cylinder (4010) is provided on the inner side of the upper frame (402), and a static voltage plate (4011) is provided at the output end of the third cylinder (4010).

2. The electronic tag appearance defect detection device according to claim 1, characterized in that: The electrostatic sheet (4011) has a gradual suction effect, and the horizontal connecting frame (403) and the lower connecting frame (401) are distributed perpendicularly to each other.

3. The electronic tag appearance defect detection device according to claim 1, characterized in that: The base shaping component (1) also includes a base cabinet (101), a central base (103), a slotted block (104), and a pump (105). The processing table (102) is supported by the base cabinet (101). The slotted block (104) is bolted to the upper middle part of the processing table (102) through the central base (103), and the output end of the slotted block (104) is equipped with a pump (105).

4. The electronic tag appearance defect detection device according to claim 1, characterized in that: The feeding and discharging assembly (2) also includes a first hydraulic cylinder (202), a feeding cylinder (203), a drive motor (204), a second hydraulic cylinder (205), and a receiving cylinder (206). One set of the side-mounted frame (201) has a feeding cylinder (203) connected to the output end of the first hydraulic cylinder (202) on its inner side, and another set of the side-mounted frame (201) has a receiving cylinder (206) connected to the output ends of the drive motor (204) and the second hydraulic cylinder (205) respectively on its inner side.

5. The electronic tag appearance defect detection device according to claim 1, characterized in that: The feeding and discharging assembly (2) also includes a mounting rod (208), and two sets of mounting rods (208) are respectively provided on the inner side of the two sets of end frames (207).

6. The electronic tag appearance defect detection device according to claim 1, characterized in that: The control waste removal adhesive application mechanism (3) also includes a control panel (302), an adhesive chamber (303), a flexible tube (304), a cutting block (305), and a pneumatic telescopic rod (306). The control panel (302) is installed on the front side above the back plate (301). The adhesive chamber (303) is provided on the inner side of the middle part of the back plate (301), and the output end of the adhesive chamber (303) is connected to the cutting block (305) through the flexible tube (304). The output end of the pneumatic telescopic rod (306) is provided on the rear side of the cutting block (305).

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