X-ray detection device with adjustable detection distance
Patent Information
- Application Number
- CN202521866996.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0007]本实用新型要解决的技术问题是为了克服现有技术中X射线发射器和X射线探测器之间距离固定,无法将距离缩短,从而影响产品检测效果的缺陷,提供一种检测距离可调的X射线检测装置
[0021]本实用新型检测距离可调的X射线检测装置,将X射线探测器从检测装置的箱体中独立出去,成为一个独立的单元,不仅可以让X射线探测器的高度可调,提高X射线的检测性能,而且还能将这个单元做成模块化。
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Figure CN224839986U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of detection technology, and in particular to an X-ray detection device with adjustable detection distance. Background Technology
[0002] In existing X-ray inspection equipment, for waterproofing purposes, the X-ray detector and X-ray emitter are usually installed in the same sealed enclosure. The X-ray receiver is installed at the bottom of the enclosure, and the X-ray emitter is installed at the top.
[0003] Because the dimensions of the enclosure are fixed, the distance between the X-ray detector and the X-ray emitter is constrained, and their relative positions remain constant. This design often results in less than ideal performance when X-ray inspection equipment is used to inspect low-density products.
[0004] In real-world applications, when inspecting certain products, X-ray detectors need to be placed closer to the X-ray detector and the X-ray emitter to achieve better inspection performance.
[0005] However, because the distance between the X-ray emitter and the X-ray detector is fixed in the existing structure, the detection distance cannot be shortened, which affects the detection effect of some products.
[0006] In view of this, the inventors of this application have designed an X-ray detection device with adjustable detection distance in order to overcome the above-mentioned technical problems. Utility Model Content
[0007] The technical problem to be solved by this utility model is to overcome the defect in the prior art where the distance between the X-ray emitter and the X-ray detector is fixed and cannot be shortened, thus affecting the product detection effect, and to provide an X-ray detection device with adjustable detection distance.
[0008] The present invention solves the above-mentioned technical problems through the following technical solution:
[0009] An X-ray detection device with adjustable detection distance is characterized in that the X-ray detection device includes a detection device housing, an X-ray emitting unit, and a conveying device on which an X-ray detector is installed. The X-ray emitting unit is installed on the upper part of the detection device housing, and the conveying device is detachably installed on the detection device housing and located below the X-ray emitting unit, so that the distance between the conveying device and the X-ray generator can be adjusted vertically.
[0010] According to one embodiment of the present invention, at least one mounting portion is provided on one side of the conveying device, the side facing the detection device housing, and is connected to the detection device housing through the mounting portion.
[0011] According to one embodiment of the present invention, the mounting portion is L-shaped.
[0012] According to one embodiment of the present invention, multiple rows of mounting holes are provided on the two side walls of the detection device housing. The mounting holes are arranged vertically at intervals, and the mounting part is fixedly connected to the corresponding mounting holes by fasteners.
[0013] According to one embodiment of the present invention, the conveying device includes: a fixed bracket with an internal accommodating unit, at least two fixed guide rails, an X-ray detector assembly, and a sealing plate. The lower part of the accommodating unit has an open structure for accommodating the X-ray detector assembly.
[0014] The fixed guide rails are fixed at intervals to the top of the receiving unit, and the X-ray detector assembly is installed between the fixed guide rails; the sealing plate is detachably fixed to the bottom of the receiving unit to seal the lower opening of the receiving unit.
[0015] According to one embodiment of the present invention, a downwardly extending bent portion is provided on one side of the conveying device, the side facing the housing of the detection device, a positioning groove is provided on the bent portion, and multiple rows of positioning holes arranged vertically at intervals are provided on the front side of the housing of the detection device, and the positioning groove is fixed to the corresponding positioning hole by a positioning member.
[0016] According to one embodiment of the present invention, the positioning slot is a long strip-shaped slot.
[0017] According to one embodiment of the present invention, the X-ray detector assembly includes an X-ray detector and a fixing plate, the X-ray detector is mounted on the fixing plate, and both ends of the fixing plate are respectively connected to the corresponding fixing rails.
[0018] According to one embodiment of the present invention, the guide rail is provided with a slot, and the two ends of the fixing plate are respectively inserted into the slot.
[0019] According to one embodiment of the present invention, the fixed guide rail is fixed to the top of the receiving unit by a fastener.
[0020] The positive and progressive effects of this utility model are as follows:
[0021] This utility model relates to an X-ray detection device with adjustable detection distance. It separates the X-ray detector from the housing of the detection device, making it an independent unit. This not only allows the height of the X-ray detector to be adjusted, improving the detection performance of X-rays, but also allows this unit to be modularized.
[0022] When dealing with different X-ray detector combinations, only this module unit needs to be replaced, thus avoiding the need to replace the entire housing. Attached Figure Description
[0023] The above and other features, properties and advantages of this utility model will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which the same reference numerals always denote the same features, wherein:
[0024] Figure 1 This utility model provides a three-dimensional X-ray detection device with adjustable detection distance. Figure 1 .
[0025] Figure 2 This utility model provides a three-dimensional X-ray detection device with adjustable detection distance. Figure 2 .
[0026] Figure 3 This is a front view of the X-ray detection device with adjustable detection distance according to this utility model.
[0027] Figure 4 for Figure 3 Enlarged view of section C.
[0028] Figure 5 This is a rear view of the X-ray detection device with adjustable detection distance according to this utility model.
[0029] Figure 6 This is a side view of the X-ray detection device with adjustable detection distance according to this utility model.
[0030] Figure 7 This is a perspective view of the conveying device in the adjustable X-ray detection device of this utility model.
[0031] Figure 8 This is a schematic diagram of the internal structure of the conveying device in the X-ray detection device with adjustable detection distance of this utility model.
[0032] [Attached image labels]
[0033] Detection device housing 10
[0034] X-ray emission unit 20
[0035] Conveying device 30
[0036] Installation section 40
[0037] Mounting hole 11
[0038] Fixed bracket 31
[0039] Accommodation Unit A
[0040] Fixed guide rail 32
[0041] X-ray detector assembly 33
[0042] 34-inch plate
[0043] Fastener 35
[0044] X-ray detector 331
[0045] Fixing plate 332
[0046] Bending part 311
[0047] Positioning slot 312
[0048] Positioning hole 12
[0049] Positioning component 13
[0050] Active roller 36
[0051] Driven roller 37
[0052] Support rollers 38
[0053] Motor 39
[0054] Belt 50 Detailed Implementation
[0055] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0056] Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Preferred embodiments of the present invention will now be described in detail, examples of which are shown in the drawings. Wherever possible, the same reference numerals will be used in all the drawings to denote the same or similar parts.
[0057] Furthermore, although the terminology used in this invention is selected from commonly known and used terms, some terms mentioned in this specification may have been selected by the applicant in his or her judgment, and their detailed meanings are explained in the relevant sections of the description herein.
[0058] Furthermore, it is required that this utility model be understood not only through the actual terminology used, but also through the meaning implied by each term.
[0059] like Figures 1 to 6 As shown, this utility model discloses an X-ray detection device with adjustable detection distance, including a detection device housing 10, an X-ray emitting unit 20, and a conveying device 30 equipped with an X-ray detector. The X-ray emitting unit 20 includes an X-ray emitter located within the detection device housing 10. The X-ray emitting unit 20 is mounted on the upper part of the detection device housing 10, and the conveying device 30 is detachably mounted on the detection device housing 10, located below the X-ray emitting unit 20, allowing the distance between the conveying device 30 and the X-ray generator 20 to be adjusted vertically.
[0060] Preferably, such as Figure 6 and Figure 7 As shown, at least one mounting portion 40 is provided on one side of the conveying device 30, facing the detection device housing 10, and is connected to the detection device housing 10 via the mounting portion 40. For example, the mounting portion 40 can preferably be L-shaped. This structure facilitates the installation and connection of the conveying device.
[0061] Accordingly, multiple rows of mounting holes 11 are provided on both side walls of the detection device housing 10. The mounting holes 11 are arranged vertically at intervals, and the mounting part 40 is fixedly connected to the corresponding mounting hole 11 by fasteners (e.g., fixing screws). In this way, the distance between the conveying device 30 and the X-ray emitting part 20 can be adjusted by adjusting the installation position of the conveying device 30.
[0062] Typically, when inspecting certain products, X-ray detectors require the X-ray detector and the X-ray emitter within the X-ray emitting unit 20 to be closer together to achieve better inspection performance. However, since the distance between the X-ray emitter and the X-ray detector is often fixed, the inspection distance cannot be shortened, thus affecting the inspection results for some products.
[0063] Therefore, this application separates the X-ray detector and installs it inside the delivery device to form an independent unit. By adjusting the installation position, the distance between the X-ray detector and the X-ray emitter can be adjusted.
[0064] If the density of certain products is low and the detection effect is not ideal, the user can adjust the height of the entire independent unit (i.e., the delivery device containing the X-ray detector), move it upward to the corresponding position of the multiple rows of mounting holes 11 above, and lock it in place, thereby adapting to the detection application scenarios of certain special products.
[0065] If the height of certain products is too high and exceeds the current detection height, the user can adjust the height of the entire independent unit (i.e., the delivery device containing the X-ray detector) and move it down to the corresponding position of the multiple rows of mounting holes 11 below, and lock it in place, thereby adapting to the detection application scenarios of certain special products.
[0066] like Figure 7 and Figure 8 As shown, the conveying device 30 includes a fixed bracket 31, at least two fixed guide rails 32, an X-ray detector assembly 33, and a sealing plate 34. The fixed bracket 31 houses a receiving unit A, and its lower part is an open structure for accommodating the X-ray detector assembly 33. The fixed guide rails 32 are fixed to the top of the receiving unit A at intervals, i.e., fixed to the inner top wall surface of the receiving unit A. For example, the fixed guide rails 32 can be fixed to the top of the receiving unit A using fasteners 35 (such as welding screws).
[0067] X-ray detector assembly 33 is mounted between fixed guide rails 32. In this way, X-ray detector assembly 31 can be installed into the lower part of the open structure of housing unit A, and the size of housing unit A can be controlled to a minimum.
[0068] After the X-ray detector assembly 33 is installed in the receiving unit A, the sealing plate 34 is detachably fixed to the bottom of the fixing bracket 31 to seal the lower opening of the receiving unit A (e.g., Figure 5 and Figure 6 (As shown).
[0069] Through the above structural design, the size of the accommodating unit A can be effectively controlled, thereby maximizing the reduction of the overall thickness of the conveying device, for example, the overall thickness B of the conveying device (e.g., Figure 8 (As shown) is set to less than or equal to 80mm. For example, the overall thickness of the conveying device can be specifically set to values such as 50mm, 55mm, 60mm, 70mm, and 80mm, all of which can achieve good thickness dimensions.
[0070] Preferably, the X-ray detector assembly 33 includes an X-ray detector 331 and a mounting plate 332. The X-ray detector 331 is mounted on the mounting plate 332, and both ends of the mounting plate 332 are respectively connected to corresponding fixed guide rails 32. For example, a slot 321 is provided on the fixed guide rail 32, and both ends of the mounting plate 332 are respectively inserted into the slot 321.
[0071] More preferably, a downwardly extending bent portion 311 is provided on one side of the receiving unit 31, the side facing the detection device housing 10, and a positioning slot 312 is formed on the bent portion 311. Multiple rows of vertically spaced positioning holes 12 (e.g., ...) are formed on the front of the detection device housing 10. Figure 4 As shown, a positioning element 13 is installed inside the positioning hole 12, and the positioning slot 312 is fixed to the corresponding positioning hole 12 by the positioning element 13 (for example, the positioning element 13 is stuck in the positioning slot 312). Here, the positioning slot 312 is preferably an elongated slot.
[0072] When the conveying device 30 is installed on the detection device housing 10 (e.g.) Figure 4 As shown, the initial position can be achieved by cooperating with the positioning slot 312 and the positioning component. Then, the final fixed position of the conveying device is achieved by the mounting part 110. Here, the detection device housing 10 is equipped with components such as an X-ray emitter, an electrical board, and sensors.
[0073] For example, during installation, one screw (i.e., positioning piece 13) can be screwed into the detection device housing 10 first, only about 6mm in. Then, the entire independent conveying device 30 is hung on the screw through the elongated slot in the middle. The remaining screws (i.e., positioning pieces 13) are then tightened all at once. This reduces the installation difficulty for assembly workers.
[0074] like Figure 8 As shown, the conveying device 30 also includes a driving roller 36, a driven roller 37, two support rollers 38, a motor 39, and a belt 50. The driving roller 36 is mounted at the output end of the fixed bracket 31, the driven roller 37 is mounted at the input end of the fixed bracket 31, and the support rollers 38 are mounted at the bottom of the fixed bracket 31, located on both sides of the X-ray detector assembly 33. The two support rollers 38 are respectively close to the driving roller 36 and the driven roller 37. The motor 39 can be mounted at the output end of the fixed bracket 31 and connected to the driving roller 36 to drive the driving roller 36 to rotate. Then, the driving roller 36 drives the driven roller 37 and the support rollers 38 to rotate together. The belt 50 is tensioned and wrapped around the driving roller 36, the driven roller 37, and the support rollers 38.
[0075] Before the sealing plate 34 is installed, the conveying device 30 can first fix the fixed guide rail 32, and then install the fixing plate 332 between the fixed guide rails 32. Finally, the sealing plate 34 is fixed to the bottom of the independent receiving unit 31. This structure allows the overall thickness of the conveying device to be very thin, less than 80mm, thereby reducing the included angle between the rollers. Consequently, while ensuring the same belt wrapping area, the diameter of the rollers can be reduced (for example, the diameter of the driving roller can be reduced to 38mm, and the diameter of the driven roller can be reduced to 32mm), ultimately improving the transition between the front and rear tracks.
[0076] In summary, this utility model of an adjustable-distance X-ray detection device separates the X-ray detector from the main housing of the detection device, making it an independent unit. This allows the X-ray emitter and X-ray detector to be housed in two separate housings. This design not only allows for height adjustment of the X-ray detector but also enables adjustment of the distance between the X-ray detector and the X-ray emitter by vertically adjusting the entire X-ray detector module.
[0077] The X-ray detection device, through the aforementioned structural improvements, can effectively enhance X-ray detection performance and also allows for modular design. When using different X-ray detector combinations, only this module unit needs to be replaced, thus avoiding the need to replace the entire housing.
[0078] For those skilled in the art, the above disclosure is merely illustrative and does not constitute a limitation of this application. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and corrections to this application. Such modifications, improvements, and corrections are suggested in this application and therefore remain within the spirit and scope of the exemplary embodiments of this application.
[0079] Furthermore, this application uses specific terms to describe embodiments of the application. For example, "an embodiment," "one embodiment," and / or "some embodiments" refer to a particular feature, structure, or characteristic related to at least one embodiment of the application. Therefore, it should be emphasized and noted that "an embodiment," "one embodiment," or "an alternative embodiment" mentioned twice or more in different locations in this specification do not necessarily refer to the same embodiment. In addition, certain features, structures, or characteristics in one or more embodiments of the application can be appropriately combined.
[0080] Some aspects of this application can be executed entirely by hardware, entirely by software (including firmware, resident software, microcode, etc.), or by a combination of hardware and software. The aforementioned hardware or software may be referred to as a "data block," "module," "engine," "unit," "component," or "system." The processor may be one or more application-specific integrated circuits (ASICs), digital signal processors (DSPs), digital signal processing devices (DAPDs), programmable logic devices (PLDs), field-programmable gate arrays (FPGAs), processors, controllers, microcontrollers, microprocessors, or combinations thereof. Furthermore, aspects of this application may manifest as computer products residing in one or more computer-readable media, including computer-readable program code. For example, computer-readable media may include, but are not limited to, magnetic storage devices (e.g., hard disks, floppy disks, magnetic tapes, etc.), optical discs (e.g., compressed CDs, digital multifunction DVDs, etc.), smart cards, and flash memory devices (e.g., cards, sticks, key drives, etc.).
[0081] A computer-readable medium may contain a propagated data signal containing computer program code, for example, on baseband or as part of a carrier wave. This propagated signal may take various forms, including electromagnetic, optical, and so on, or suitable combinations thereof. A computer-readable medium can be any computer-readable medium other than a computer-readable storage medium, which can be connected to an instruction execution system, apparatus, or device to enable communication, propagation, or transmission of a program for use. The program code located on the computer-readable medium can be propagated through any suitable medium, including radio, cable, fiber optic cable, radio frequency signals, or similar media, or any combination of the above media.
[0082] Similarly, it should be noted that, in order to simplify the description of the present application and thus aid in the understanding of one or more embodiments of the invention, the foregoing description of the embodiments of the present application sometimes combines multiple features into one embodiment, drawing, or description thereof. However, this disclosure method does not imply that the subject matter of the present application requires more features than those mentioned in the claims. In fact, the number of features in an embodiment is less than all the features of a single embodiment disclosed above. Some embodiments use numbers describing the quantity of components and attributes. It should be understood that such numbers used in the description of embodiments are modified in some examples with the modifiers "approximately," "approximately," or "generally." Unless otherwise stated, "approximately," "approximately," or "generally" indicates that the number is allowed to vary by ±20%. Accordingly, in some embodiments, the numerical parameters used in the specification and claims are approximate values, which may be changed depending on the characteristics required by the individual embodiment. In some embodiments, the numerical parameters should take into account the specified significant digits and adopt a general method of digit reservation. Although the numerical ranges and parameters used to confirm their breadth of scope in some embodiments of the present application are approximate values, in specific embodiments, such values are set as precisely as feasible.
[0083] While specific embodiments of this utility model have been described above, those skilled in the art should understand that these are merely illustrative examples, and the scope of protection of this utility model is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principles and essence of this utility model, but all such changes and modifications fall within the scope of protection of this utility model.
Claims
1. An X-ray detection device with adjustable detection distance, characterized in that, The X-ray detection device includes a detection device housing, an X-ray emitting unit, and a conveying device on which an X-ray detector assembly is installed. The X-ray emitting unit is installed on the upper part of the detection device housing, and the conveying device is detachably installed on the detection device housing, located below the X-ray emitting unit, so that the distance between the conveying device and the X-ray generator can be adjusted vertically.
2. The X-ray detection device with adjustable detection distance as described in claim 1, characterized in that, The conveying device has at least one mounting part on one side, which faces the detection device housing and is connected to the detection device housing through the mounting part.
3. The X-ray detection device with adjustable detection distance as described in claim 2, characterized in that, The mounting section is L-shaped.
4. The X-ray detection device with adjustable detection distance as described in claim 2, characterized in that, Multiple rows of mounting holes are provided on both sides of the housing of the detection device. The mounting holes are arranged at intervals, and the mounting part is fixedly connected to the corresponding mounting hole by a fastener.
5. The X-ray detection device with adjustable detection distance as described in claim 1, characterized in that, The conveying device includes: a fixed bracket with an internal accommodating unit, at least two fixed guide rails, an X-ray detector assembly, and a sealing plate. The lower part of the accommodating unit has an open structure for accommodating the X-ray detector assembly. The fixed guide rails are fixed at intervals to the top of the receiving unit, and the X-ray detector assembly is installed between the fixed guide rails; the sealing plate is detachably fixed to the bottom of the receiving unit to seal the lower opening of the receiving unit.
6. The X-ray detection device with adjustable detection distance as described in claim 1, characterized in that, The conveying device also has a downwardly extending bending section on one side, which faces the detection device housing. A positioning slot is provided on the bending section. Multiple rows of positioning holes are provided on the front of the detection device housing at intervals. The positioning slot is fixed to the corresponding positioning hole by a positioning component.
7. The X-ray detection device with adjustable detection distance as described in claim 6, characterized in that, The positioning slot is a long, narrow slot.
8. The X-ray detection device with adjustable detection distance as described in claim 5, characterized in that, The X-ray detector assembly includes an X-ray detector and a mounting plate. The X-ray detector is mounted on the mounting plate, and both ends of the mounting plate are connected to the corresponding fixed guide rails.
9. The X-ray detection device with adjustable detection distance as described in claim 8, characterized in that, The guide rail has slots, and the two ends of the fixing plate are respectively inserted into the slots.
10. The X-ray detection device with adjustable detection distance as described in claim 5, characterized in that, The fixed guide rail is fixed to the top of the housing unit by a fastener.