Gas detection device for a hydroformylation plant
Patent Information
- Application Number
- CN202522046209.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-23
AI Technical Summary
目前,多数 CO传感器采用壁挂或者嵌墙的方式安装在车间,其位置安装后缺少可调节性,尤其是CO 密度略大于空气,在CO浓度增加的话,CO传感器还保持原位的话,其报警即时性就会大打折扣,影响车间的作业安全性
本实用新型提供的氢甲酰化车间的气体检测装置,壁挂盒作为CO传感器本体的快速嵌套基础,由壁挂盒的竖管体与第一折叠板、第二折叠板和定位槽构成一套可折叠的机构,且以定位槽与车间墙体建立安装关系,可便于调节CO传感器本体在空间上的实际位置,由此获得更好的检测即时性。本实用新型设计合理、便于调节高度且有利于提高车间安全性,适合大规模推广。
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Figure CN224840113U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of chemical production safety testing equipment, and in particular relates to a gas detection device in a hydroformylation workshop. Background Technology
[0002] Hydroformylation, also known as carbonyl synthesis, refers to the process by which olefins react with carbon monoxide and hydrogen in the presence of a catalyst to produce aldehydes, which have one more carbon atom than the feed olefins. Hydroformylation is a key process in the production of aldehyde compounds. Hydroformylation workshops involve flammable, explosive, or toxic gases such as carbon monoxide, hydrogen, and olefins, making gas leak detection crucial.
[0003] To improve safety in hydroformylation workshops, CO sensors are installed. Currently, most CO sensors are wall-mounted or recessed into the wall, but their positions lack adjustability. Especially since CO density is slightly greater than air, if the CO sensor remains in its original position when CO concentration increases, the timeliness of its alarm will be greatly reduced, affecting the operational safety of the workshop. Utility Model Content
[0004] This invention addresses the technical problems existing in the installation and detection of CO sensors mentioned above, and proposes a gas detection device for hydroformylation workshops that is reasonably designed, easy to adjust in height, and conducive to improving workshop safety.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: The gas detection device for a hydroformylation workshop provided by this utility model includes a CO sensor body. A wire is provided on the back of the CO sensor body. The CO sensor body is nested in a wall-mounted box. The wall-mounted box includes a box body. A vertical tube penetrating the box body and used for wiring is provided on the top of the box body. A horizontal hinged cylinder is provided on the top of the vertical tube body. A first folding plate is hinged on the hinged cylinder. A hollow first wiring plate hole penetrating both ends of the first folding plate is provided inside the first folding plate. A second folding plate is hinged at the end of the first folding plate away from the hinged cylinder. A hollow second wiring plate hole penetrating both ends of the second folding plate is provided inside the second folding plate. A positioning groove is hinged at the end of the second folding plate away from the second folding plate. A top connecting plate and a side connecting plate are respectively provided on the top and sides of the positioning groove.
[0006] Preferably, the side of the vertical tube is provided with an E-shaped handle, and the E-shaped opening of the handle faces vertically toward the vertical tube.
[0007] Preferably, a pull plate is provided at the bottom of the CO sensor body.
[0008] Preferably, the box body has two positioning tubes spaced apart on the left and right sides. The positioning tubes have threaded holes inside, and positioning elements are provided in the threaded holes. The positioning elements include threaded posts, and the ends of the threaded posts are provided with circular pressure handles.
[0009] Preferably, the CO sensor body is provided with U-shaped protrusions distributed around its lower half, which are engaged with the stepped openings provided on the housing.
[0010] Preferably, the CO sensor body has key-type positioning protrusions on both sides, which engage with rectangular holes on both sides of the housing. The CO sensor body also has insertion ports on both sides, which engage with insert strips on the inner wall of the housing.
[0011] Preferably, the hinged cylinder includes a hollow cylinder body, the side of the cylinder body is provided with a side hole corresponding to the hole of the first cable tray, and the end of the cylinder body is provided with a shaft head.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This utility model provides a gas detection device for a hydroformylation workshop. The wall-mounted box serves as a quick-mounting base for the CO sensor body. The vertical tube of the wall-mounted box, along with a first folding plate, a second folding plate, and a positioning groove, forms a foldable mechanism. The positioning groove establishes an installation relationship with the workshop wall, facilitating adjustment of the CO sensor body's actual spatial position and thus achieving better detection immediacy. This utility model is rationally designed, easy to adjust in height, and beneficial for improving workshop safety, making it suitable for large-scale deployment. Attached Figure Description
[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 An unfolded 3D view of the gas detection device in the hydroformylation workshop; Figure 2 A folded 3D view of the gas detection device in the hydroformylation workshop; Figure 3 A folded side view of the gas detection device in the hydroformylation workshop; Figure 4 An exploded view of the CO sensor body, wires, and wall-mounted box provided in the embodiment; In the above figures: 1. CO sensor body; 11. Hand pull plate; 12. Clip protrusion; 13. Key-type positioning protrusion; 14. Socket; 2. Wire; 3. Wall-mounted box; 31. Box body; 32. Vertical tube body; 33. Hinge cylinder; 331. Cylinder body; 332. Side hole; 333. Shaft head; 34. Positioning tube; 35. Threaded hole; 36. Positioning component; 361. Threaded post; 362. Pressure handle; 37. Stepped opening; 38. Rectangular hole; 39. Insert strip; 310. Handle; 4. First folding plate; 41. First wiring board hole; 5. Second folding plate; 51. Second wiring board hole; 6. Positioning groove; 61. Top connecting plate; 62. Side connecting plate. Detailed Implementation
[0015] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other. For ease of description, the terms "upper," "lower," "left," and "right" appearing below only indicate that they correspond to the upper, lower, left, and right directions in the accompanying drawings and do not limit the structure.
[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0017] Examples, such as Figures 1-4 As shown, the gas detection device for a hydroformylation workshop provided by this utility model includes a CO sensor body 1, with a wire 2 installed on the back of the CO sensor body 1. The wire 2 is connected to a control device for controlling the ventilation system in the workshop. When the concentration detected by the CO sensor body 1 reaches a critical value, the control device can activate the ventilation system and increase the ventilation rate to improve the safety of the workshop's gas atmosphere. Based on this, the CO sensor body 1 provided by this utility model is nested on the wall-mounted box 3. The wall-mounted box 3 includes a box body 31. The top of the box body 31 is provided with a vertical tube 32 that is connected to the box body 31 and used for wiring. The top of the vertical tube 32 is provided with a horizontal hinge cylinder 33. A first folding plate 4 is hinged on the hinge cylinder 33. The interior of the first folding plate 4 is provided with a hollow first wiring plate hole 41 that passes through both ends of the first folding plate 4. A second folding plate 5 is hinged on the end of the first folding plate 4 away from the hinge cylinder 33. The interior of the second folding plate 5 is provided with a hollow second wiring plate hole 51 that passes through both ends of the second folding plate 5. A positioning groove 6 is hinged on the end of the second folding plate 5 away from the second folding plate 5. A top connecting plate 61 and a side connecting plate 62 are respectively provided on the top and sides of the positioning groove 6.
[0018] Specifically, the wall-mounted box 3 and box body 31 provided by this utility model serve as the quick-nesting base for the CO sensor body 1. The wire 2 passes from the back of the CO sensor body 1 from bottom to top through the box body 31, the vertical tube 32, the hinge tube 33, the first wiring board hole 41, the second wiring board hole 51, and the positioning groove 6. The positioning groove 6 is used to establish an installation relationship with the workshop wall through bolts until the wire 2 is connected to the workshop control equipment. The control equipment is also electrically connected to the workshop's exhaust equipment, which facilitates the linkage between CO concentration detection and exhaust, thereby improving the safety of the workshop.
[0019] Furthermore, the vertical tube 32 of the wall-mounted box 3, together with the first folding plate 4, the second folding plate 5, and the positioning groove 6, constitute a folding mechanism with folding function. The detection sites of the CO sensor body 1 are coordinated according to the distribution density of workshop equipment and the volume of work. Using this folding mechanism connected to the workshop wall, it is easy to adjust the actual position of the CO sensor body 1 in space. Especially in workshops with a large volume of work, the height of the CO sensor body 1 can be appropriately lowered to reduce the probability of detection delay caused by excessive CO concentration at low horizontal positions and uneven local distribution. This results in better detection immediacy and improves the safety of the hydroformylation workshop.
[0020] To improve the adjustability of this device, the side of the vertical tube 32 provided by this invention is provided with an E-shaped handle 310, with the E-shaped opening of the handle 310 facing vertically towards the vertical tube 32. The E-shaped feature of the handle 310 makes it easy to hold, facilitating not only hand adjustment to the actual detection height of the device, but also making it convenient to hold the handle 310 to press the wall-mounted box 3 against the workshop wall when disassembling and assembling the CO sensor body 1, while using the other hand to remove the CO sensor body 1 from the box 31.
[0021] Furthermore, the bottom of the CO sensor body 1 provided by this utility model is provided with a pull plate 11, so that two hands can apply opposite forces to the pull plate 11 and the handle 310 respectively, which is beneficial to remove the CO sensor body 1 from the box 31.
[0022] To improve the overall performance of the internal wiring 2 of this device, the housing 31 provided by this invention is provided with two positioning tubes 34 spaced apart from each other. Each positioning tube 34 has a threaded hole 35, and a positioning element 36 is installed within the threaded hole 35. The positioning element 36 includes a threaded post 361, and a circular pressure handle 362 is provided at the end of the threaded post 361. The positioning tubes 34 provide a spaced foundation for the portion of the wiring 2 within the housing 31. The positioning element 36 presses the surface of the wiring 2 between the pressure handle 362 and the inner wall of the housing 31, preventing the wiring 2 from becoming tangled or twisted significantly due to the folding and adjustment operations of this device. This improves the electrical connection reliability of the CO sensor body 1, thereby ensuring the detection performance of this device.
[0023] To improve the reliability of the quick connection between the CO sensor body 1 and the wall-mounted box 3, the CO sensor body 1 provided by this utility model is provided with a U-shaped locking protrusion 12 distributed around its lower half. The locking protrusion 12 and the stepped opening 37 provided on the box body 31 are engaged and matched. Before the CO sensor body 1 is nested with the inner wall of the wall-mounted box 3, the locking protrusion 12 can be attached to the stepped opening 37. As the locking protrusion 12 moves backward along the stepped opening 37, the inner wall of the CO sensor body 1 can gradually enter a tight fit with the box body 31.
[0024] Furthermore, the CO sensor body 1 provided by this utility model has key-type positioning protrusions 13 on both sides, which engage with rectangular holes 38 on both sides of the box 31. Both sides of the CO sensor body 1 have insertion ports 14, which tightly engage with insertion strips 39 on the inner wall of the box 31. The key-type positioning protrusions 13 and rectangular holes 38 form a snap-fit relationship, preventing significant front-to-back nesting deviation between the CO sensor body 1 and the box 31. The insertion ports 14 and insertion strips 39 provide a smaller insertion distance relative to the outer wall of the CO sensor body 1 and the inner wall of the box 31, but increase the insertion area and direction. They also serve as a guide structure before complete insertion, thereby improving the fit quality between the CO sensor body 1 and the wall-mounted box 3.
[0025] To improve the practicality of the hinged cylinder 33, the hinged cylinder 33 provided by this utility model includes a hollow cylinder 331. The side of the cylinder 331 is provided with a side hole 332 corresponding to the first wiring plate hole 41, and the end of the cylinder 331 is provided with a shaft head 333. In addition to their own plate bodies, the first folding plate 4 and the second folding plate 5 have hinge ears for hinged connection and hinge joints with a structure similar to that of the hinged cylinder 33 at their ends. The side of the hinge joint has a wiring plate hole. The shaft head 333 is tightly fitted with the hinge ear, and the shaft structure at the end of the hinge joint is tightly fitted with the hinge ear. Under non-manual operation, the folding angle of the wall-mounted box 3, the first folding plate 4, the second folding plate 5 and the positioning groove 6 will not change arbitrarily, thereby ensuring the adjustability and diversity of the detection points of the CO sensor body 1 in space, which is conducive to improving the utilization rate and applicability of the CO sensor body 1.
[0026] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A gas detection device for a hydroformylation workshop, comprising a CO sensor body, wherein wires are disposed on the back of the CO sensor body, and the CO sensor body is nested in a wall-mounted box, characterized in that, The wall-mounted box includes a box body. The top of the box body is provided with a vertical tube that runs through the box body and is used for cable routing. The top of the vertical tube is provided with a horizontal hinged cylinder. A first folding plate is hinged to the hinged cylinder. The first folding plate has a hollow first cable routing plate hole that runs through both ends of it. A second folding plate is hinged to the end of the first folding plate away from the hinged cylinder. The second folding plate has a hollow second cable routing plate hole that runs through both ends of it. A positioning groove is hinged to the end of the second folding plate away from the second folding plate. A top connecting plate and a side connecting plate are respectively provided on the top and sides of the positioning groove.
2. The gas detection device for the hydroformylation workshop according to claim 1, characterized in that, The side of the vertical tube is provided with an E-shaped handle, and the E-shaped opening of the handle faces vertically towards the vertical tube.
3. The gas detection device for the hydroformylation workshop according to claim 2, characterized in that, A pull plate is provided at the bottom of the CO sensor body.
4. The gas detection device for the hydroformylation workshop according to claim 1 or 3, characterized in that, The box body has two positioning tubes spaced apart on the left and right. The positioning tubes have threaded holes inside, and positioning elements are installed in the threaded holes. The positioning elements include threaded posts, and the ends of the threaded posts are provided with circular pressure handles.
5. The gas detection device for the hydroformylation workshop according to claim 1, characterized in that, The CO sensor body is provided with U-shaped protrusions distributed around its lower half, which are engaged with stepped openings on the housing.
6. The gas detection device for the hydroformylation workshop according to claim 5, characterized in that, Both sides of the CO sensor body are provided with key-type positioning protrusions, which engage with rectangular holes on both sides of the box body. Both sides of the CO sensor body are provided with insertion ports, which are tightly engaged with insertion strips on the inner wall of the box body.
7. The gas detection device for the hydroformylation workshop according to claim 1, characterized in that, The hinged cylinder includes a hollow cylinder body, the side of the cylinder body is provided with a side hole corresponding to the hole of the first wiring board, and the end of the cylinder body is provided with a shaft head.