A battery detection tool

CN224840456UActive Publication Date: 2026-10-09ZENITH STAR (TIANJIN) NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522191294.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-10-09
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

[0003]现有的蓄电池检测工装在日常使用中,便携式检测设备的检测线一般直接暴露在外部,在不使用时,缺乏保护,易受到外部挤压,导致损坏,且堆积的检测线易出现缠绕甚至打结,影响检测效率,因此,针对上述问题提出一种蓄电池检测工装

Benefits of technology

[0012]1、本实用新型中,通过设置的第二连接头、防护壳、连接杆、金属限位盘、缠线器、第二螺纹孔和弹性线束夹等构件,可以实现检测线的与蓄电池检测设备本体分离,进行独立收纳和保护,有效避免了检测线受到外部挤压出现打结影响检测效率的现象,从而解决了现有的蓄电池检测工装在日常使用中,便携式检测设备的检测线一般直接暴露在外部,在不使用时,缺乏保护,易受到外部挤压,导致损坏,且堆积的检测线易出现缠绕甚至打结,影响检测效率的问题;

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Abstract

The utility model relates to truck battery pack detection technical field especially is a kind of battery detection tool, including battery detection equipment ontology, the bottom of battery detection equipment ontology is equipped with the first threaded hole of symmetrical arrangement, the inside thread of first threaded hole is connected with first connector, the bottom fixed connection of first connector has detection line, the fixed connection of detection line remote first connector one end has second connector, the threaded connection of second connector remote detection line one end has crocodile clip, the inside of crocodile clip is equipped with limit hole, in the utility model, through the component such as the second connector, protective shell, connecting rod, metal limit disc, thread winder, second threaded hole and elastic wire harness clamp etc. being set, the separation of detection line and battery detection equipment ontology can be realized, independent storage and protection are carried out, effectively avoid the phenomenon that detection line is extruded by outside and appears knot and influences detection efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of truck battery pack testing technology, specifically a battery testing fixture. Background Technology

[0002] Truck battery pack testing fixtures are specialized testing equipment designed for truck battery packs composed of multiple series / parallel batteries (common voltages include 24V, 48V, and 72V). Their core functions include simultaneously monitoring the consistency, total capacity, charge / discharge balance, and individual cell faults of the entire battery pack. They are adapted to the characteristics of truck battery packs, such as "multiple series connections, high voltage, and high current." For example, handheld portable battery pack testers can simultaneously measure the total voltage of the entire pack plus the voltage and internal resistance of each individual cell, quickly assess battery pack consistency (individual cell voltage difference), support cold start current (CCA), charging system compatibility testing, and data storage (multiple battery test records) and simple report generation.

[0003] In daily use, the test lines of existing battery testing fixtures are generally directly exposed to the outside. When not in use, they lack protection and are easily damaged by external pressure. Furthermore, the accumulated test lines are prone to tangling or even knotting, affecting testing efficiency. Therefore, a new battery testing fixture is proposed to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide a battery testing fixture to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A battery testing fixture includes a battery testing equipment body. The bottom end of the battery testing equipment body has symmetrically arranged first threaded holes. A first connector is threaded into the interior of the first threaded holes. A test line is fixedly connected to the bottom end of the first connector. A second connector is fixedly connected to the end of the test line away from the first connector. An alligator clip is threaded to the end of the second connector away from the test line. A limit hole is formed on the inner side of the alligator clip. A protective shell is provided on the rear side of the battery testing equipment body. Four connecting rods, symmetrically arranged vertically inside the protective shell, are fixedly connected to the rear side of the battery testing equipment body. The rear side of the connecting rods is fixed... A metal limiting plate located inside the protective shell is connected to the battery testing device. A rubber pad located inside the protective shell is fixedly connected to the rear side of the metal limiting plate. A magnet layer located behind the rubber pad is fixedly connected inside the protective shell, and the magnet layer is magnetically connected to the metal limiting plate. Four wire winders arranged symmetrically in an upper and lower position are fixedly connected to the rear side of the battery testing device body, and the wire winders are located inside the protective shell. A second threaded hole is opened on the rear side of the battery testing device body, which is symmetrically arranged between the wire winders. An elastic wire harness clamp located between two second threaded holes is fixedly connected to the rear side of the battery testing device body. A limiting rod arranged symmetrically is fixedly connected to the rear side of the protective shell.

[0007] Preferably, the connecting rod, metal limiting plate, rubber pad and magnet layer are grouped together, and there are four groups in total. The connecting rod, metal limiting plate, rubber pad and magnet layer are arranged symmetrically on the left and right sides at the edge inside the protective shell.

[0008] Preferably, the shape of the internal hole of the protective shell matches the shape of the metal limiting plate, both being cylindrical, and the diameter of the internal hole of the protective shell matches the diameter of the metal limiting plate.

[0009] Preferably, the inner shape and size of the first threaded hole and the second threaded hole are matched, and the inner shape and size of the first threaded hole and the second threaded hole are matched with the shape and size of the threaded portion of the first connector and the second connector.

[0010] Preferably, the inner diameter of the limiting hole is greater than the diameter of the limiting rod at its smallest point, and the inner diameter of the limiting hole is less than the diameter of the limiting rod at its largest point.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, by setting components such as the second connector, protective shell, connecting rod, metal limiting plate, wire winder, second threaded hole and elastic wire harness clamp, the test wire can be separated from the battery testing equipment body for independent storage and protection. This effectively avoids the phenomenon of the test wire getting tangled due to external pressure, which affects the testing efficiency. This solves the problem that in the daily use of existing battery testing fixtures, the test wires of portable testing equipment are generally directly exposed to the outside. When not in use, they lack protection and are easily damaged by external pressure. Furthermore, the accumulated test wires are prone to tangling or even knotting, which affects the testing efficiency.

[0013] 2. In this utility model, the protective shell and the battery testing equipment body can be quickly fixed together by the rubber pad and the magnetic layer, making it more convenient to use. At the same time, the magnetic layer is protected to prevent the metal limiting plate from damaging the magnetic layer. The limiting rod and the limiting hole can quickly fix the disassembled alligator clips to prevent them from being lost and affecting the next use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This utility model Figure 1 A schematic diagram of the rear-view cross-sectional structure;

[0016] Figure 3 This utility model Figure 1 Detailed structural diagram viewed from below;

[0017] Figure 4 This utility model Figure 1 Detailed side view structural diagram;

[0018] Figure 5 This utility model Figure 1 A schematic diagram of the side cross-sectional structure.

[0019] In the diagram: 1. Battery testing equipment body; 2. First threaded hole; 3. First connector; 4. Testing line; 5. Second connector; 6. Alligator clip; 7. Limiting hole; 8. Protective shell; 9. Connecting rod; 10. Metal limiting plate; 11. Rubber pad; 12. Magnet layer; 13. Wire winder; 14. Second threaded hole; 15. Elastic wire harness clip; 16. Limiting rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0022] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.

[0023] Please see Figure 1-5 This utility model provides a technical solution:

[0024] A battery testing fixture includes a battery testing equipment body 1. The bottom end of the battery testing equipment body 1 has symmetrically arranged first threaded holes 2. A first connector 3 is threaded into the first threaded holes 2. A test line 4 is fixedly connected to the bottom end of the first connector 3. A second connector 5 is fixedly connected to the end of the test line 4 away from the first connector 3. An alligator clip 6 is threaded to the end of the second connector 5 away from the test line 4. A limit hole 7 is provided on the inner side of the alligator clip 6. A protective shell 8 is provided on the rear side of the battery testing equipment body 1. Four connecting rods 9, symmetrically arranged vertically, are fixedly connected to the rear side of the battery testing equipment body 1 inside the protective shell 8. The rear side of the connecting rods 9 is fixedly connected to a device located inside the protective shell 8. The battery testing device 1 has a metal limiting plate 10. A rubber pad 11 is fixedly connected to the rear side of the metal limiting plate 10 and located inside the protective shell 8. A magnet layer 12 is fixedly connected to the rear side of the rubber pad 11 inside the protective shell 8, and the magnet layer 12 is magnetically connected to the metal limiting plate 10. Four wire winders 13 are fixedly connected to the rear side of the battery testing device body 1 and are arranged symmetrically. The wire winders 13 are located inside the protective shell 8. A second threaded hole 14 is opened on the rear side of the battery testing device body 1 and is arranged symmetrically between the wire winders 13. An elastic wire harness clamp 15 is fixedly connected to the rear side of the battery testing device body 1 and is located between two second threaded holes 14. A limiting rod 16 is fixedly connected to the rear side of the protective shell 8 and is arranged symmetrically.

[0025] The connecting rod 9, metal limiting plate 10, rubber pad 11, and magnet layer 12 form a group, with a total of four groups. These four groups are symmetrically arranged on the left and right sides of the inner edge of the protective shell 8. Through multiple sets of limiting connection structures, the connection strength between the protective shell 8 and the battery testing equipment body 1 can be significantly enhanced. The shape of the internal holes of the protective shell 8 matches the shape of the metal limiting plate 10, both being cylindrical. The diameter of the internal holes of the protective shell 8 matches the diameter of the metal limiting plate 10, allowing for greater stability. The installation and removal of the protective shell 8 are facilitated to prevent the protective shell 8 from shaking after installation, which would affect the connection strength. The inner shape and size of the first threaded hole 2 and the second threaded hole 14 are matched, and the inner shape and size of the first threaded hole 2 and the second threaded hole 14 are matched with the shape and size of the threaded head of the first connector 3 and the second connector 5, which facilitates the fixing of one end of the detection line 4 and makes it convenient for the detection line 4 to be wound. The inner diameter of the limiting hole 7 is larger than the minimum diameter of the limiting rod 16, and the inner diameter of the limiting hole 7 is smaller than the maximum diameter of the limiting rod 16.

[0026] Workflow: When using a battery testing fixture, first rotate the first connector 3 to separate the test line 4 from the battery testing equipment body 1. Then rotate the alligator clip 6 to separate the alligator clip 6 from the second connector 5. Next, press the alligator clip 6 to clamp the limiting rod 16 through the limiting hole 7, thus fixing the alligator clip 6. Then pull the protective shell 8 backward to remove it. Next, insert the first connector 3 into the second threaded hole 14 and rotate to connect it. Then, hold the test line 4 and pass it through the upper and lower winding devices 13 on the same side. The detection line 4 is wound around. After winding, the excess detection line 4 near the second connector 5 is inserted into the slot on the same side of the elastic wire harness clamp 15. The other set of detection lines 4 is fixed in the same way. Then, the metal limiting plate 10 and the rubber pad 11 on the connecting rod 9 are reinserted into the protective shell 8. The protective shell 8 and the battery testing equipment body 1 are connected and fixed by the magnet layer 12 and the metal limiting plate 10. The rubber pad 11 is thin and will not affect the magnetic force of the magnet layer 12. It only plays a buffering role and protects the magnet layer 12.

[0027] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A battery testing fixture, comprising a battery testing equipment body (1), characterized in that: The bottom end of the battery testing equipment body (1) is provided with a first threaded hole (2) arranged symmetrically. A first connector (3) is threaded inside the first threaded hole (2). A test line (4) is fixedly connected to the bottom end of the first connector (3). A second connector (5) is fixedly connected to the end of the test line (4) away from the first connector (3). An alligator clip (6) is threaded to the end of the second connector (5) away from the test line (4). A limit hole (7) is provided on the inner side of the alligator clip (6). A protective shell (8) is provided on the rear side of the battery testing equipment body (1). Four connecting rods (9) arranged symmetrically inside the protective shell (8) are fixedly connected to the rear side of the battery testing equipment body (1). A metal limit plate (1) located inside the protective shell (8) is fixedly connected to the rear side of the connecting rods (9). 0), the rear side of the metal limiting plate (10) is fixedly connected to a rubber pad (11) located inside the protective shell (8), the interior of the protective shell (8) is fixedly connected to a magnet layer (12) located behind the rubber pad (11), and the magnet layer (12) is magnetically connected to the metal limiting plate (10). The rear side of the battery testing device body (1) is fixedly connected to four wire winders (13) arranged symmetrically up and down, and the wire winders (13) are located inside the protective shell (8). The rear side of the battery testing device body (1) is provided with second threaded holes (14) arranged symmetrically between the wire winders (13). The rear side of the battery testing device body (1) is fixedly connected to an elastic wire harness clamp (15) located between two second threaded holes (14). The rear side of the protective shell (8) is fixedly connected to a limiting rod (16) arranged symmetrically.

2. The battery testing fixture according to claim 1, characterized in that: The connecting rod (9), metal limiting plate (10), rubber pad (11) and magnet layer (12) are a group, and there are four groups in total. The connecting rod (9), metal limiting plate (10), rubber pad (11) and magnet layer (12) are arranged symmetrically on the left and right sides at the edge inside the protective shell (8).

3. The battery testing fixture according to claim 2, characterized in that: The shape of the internal hole of the protective shell (8) matches the shape of the metal limiting disk (10), both being cylindrical. The diameter of the internal hole of the protective shell (8) matches the diameter of the metal limiting disk (10).

4. The battery testing fixture according to claim 1, characterized in that: The inner shape and size of the first threaded hole (2) and the second threaded hole (14) are matched, and the inner shape and size of the first threaded hole (2) and the second threaded hole (14) are matched with the shape and size of the threaded head portion of the first connector (3) and the second connector (5).

5. The battery testing fixture according to claim 1, characterized in that: The inner diameter of the limiting hole (7) is greater than the minimum diameter of the limiting rod (16), and the inner diameter of the limiting hole (7) is less than the maximum diameter of the limiting rod (16).