An electrical fault detection device
Patent Information
- Application Number
- CN202522034051.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0003]现有的部分故障为偶发故障,如电气设备内部由于震动导致导线松动,出现接触不良,现有的检测方式,通过人工目视检查等方式发现,并通过简单的螺丝刀将线束与连接座进行拧紧,这种方式,并不能完全解决线束内部松散的问题
1、本实用新型通过检测手段确定是线束端头松动导致电气故障,如断路、接触不良引起的设备运行异常,通过传动组件,限位组件和滑动组件协同配合,对线缆端头表面以及线束位置进行夹紧,重新恢复良好的电气连接,然后再次利用检测装置验证电气系统是否恢复正常。
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Figure CN224840480U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electrical fault detection technology, specifically an electrical fault detection device. Background Technology
[0002] Electrical fault detection is a core component in ensuring the safe and stable operation of electrical systems such as industrial equipment, building power distribution, and household appliances. Its core objectives are to quickly locate fault points, accurately determine fault types, and formulate scientific repair plans, while preventing faults from escalating or causing safety accidents such as electric shocks and fires.
[0003] Some of the existing faults are intermittent, such as poor contact caused by loose wires due to vibration inside electrical equipment. The existing detection methods involve visual inspection and tightening the wire harness and connector with a simple screwdriver. However, this method cannot completely solve the problem of loose wires inside the harness. Utility Model Content
[0004] To address the problems mentioned in the background art, this utility model provides an electrical fault detection device, which has the advantage of fixing the wire harness by clamping the wire harness end and the inside of the wire harness, thus avoiding the inability to tightly connect with the connector due to the loose end position.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrical fault detection device, comprising a fixed base and a cable end, wherein the top of the fixed base is provided with a detection component for detecting the cable end, the detection component consisting of a transmission component, a limiting component, and a sliding component, wherein the transmission component is located inside a square groove with the opening facing downward of the fixed base, and is used to push the limiting component to slide at the top of the fixed base to limit the cable end, wherein the sliding component is provided with a device for clamping the cable end, and the sliding component is spaced apart from the top of the fixed base, and the other end of the sliding component is fixedly connected to a storage box, and the bottom end of the storage box is fixedly connected to the top of the fixed base.
[0006] Preferably, the top of the fixed base is provided with a sliding groove, and a transverse toothed plate is slidably connected inside the sliding groove of the fixed base. The transmission component includes a central gear, and a throttle is fixedly connected to the center position inside the central gear. One end of the throttle penetrates the inner wall of the fixed base, and the surface of the central gear meshes with the bottom sawtooth of the transverse toothed plate to rotate.
[0007] Preferably, the top of the fixed base is provided with a sliding groove, and a transverse toothed plate is slidably connected inside the sliding groove of the fixed base. The transmission component includes a central gear, and a throttle is fixedly connected to the center position inside the central gear. One end of the throttle penetrates the inner wall of the fixed base, and the surface of the central gear meshes with the bottom sawtooth of the transverse toothed plate to rotate.
[0008] Preferably, the U-shaped seat one, which is away from the direction of the transmission component, is fixedly connected to the storage box. The U-shaped seat one has an internal threaded connection with a threaded rod, and the outer side of the threaded rod passes through the U-shaped seat two. The U-shaped seat two slides back and forth in the position of the U-shaped seat one.
[0009] Preferably, the two ends of the threaded rod and the U-shaped seat are positioned at an angle, and the end of the cable is located between the two sets of angled ends.
[0010] Preferably, a magnifying glass is rotatably connected to the top of the storage box.
[0011] Preferably, the first and second U-shaped bases are arranged in a U-shaped structure.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model determines through detection that the electrical fault is caused by a loose end of the wire harness, such as an open circuit or poor contact, which causes abnormal equipment operation. By coordinating the transmission component, the limiting component and the sliding component, the surface of the cable end and the position of the wire harness are clamped to restore a good electrical connection. Then, the detection device is used again to verify whether the electrical system has returned to normal. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the limiting component of this utility model; Figure 3 This is a schematic cross-sectional view of the fixing base of this utility model; Figure 4 This is a top view of the electrical fault detection device of this utility model. Figure 5 This is a schematic diagram of the structure of the sliding component of this utility model; Figure 6 This is a schematic diagram of the structure of the storage box of this utility model.
[0014] In the picture: 1. Mounting base; 2. Storage box; 3. Detection components; 31. Transmission assembly; 311. Throttle; 312. Center gear; 313. Horizontal gear plate; 32. Limiting component; 321. Fixing plate; 322. Sliding seat; 323. Limiting block; 324. Protrusion; 33. Sliding assembly; 331. U-shaped seat one; 332. U-shaped seat two; 333. Threaded rod; 4. Cable end; 5. Magnifying glass. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] like Figures 1 to 6 As shown, this utility model provides an electrical fault detection device, including a fixed base 1 and a cable end 4. The top of the fixed base 1 is provided with a detection component 3 for detecting the cable end 4. The detection component 3 is composed of a transmission component 31, a limiting component 32 and a sliding component 33. In this embodiment, the detection component 3 works in concert with the transmission component 31, the limiting component 32 and the sliding component 33 to clamp the cable end 4 and the wire harness connected to the cable end 4, so as to prevent the electrical equipment from malfunctioning due to the cable end 4 coming loose. The transmission component 31 is located inside the square groove with the opening facing downward in the fixed base 1, and is used to push the limiting component 32 to slide at the top of the fixed base 1 to limit the cable end 4. The sliding component 33 is provided with a device for clamping the cable end 4. The sliding component 33 is spaced from the top of the fixed base 1. The other end of the sliding component 33 is fixedly connected to the storage box 2, and the bottom end of the storage box 2 is fixedly connected to the top of the fixed base 1. In this embodiment, the throttle 311 drives the central gear 312 to rotate, and the central gear 312 drives the horizontal toothed plate 313, which is fixedly connected to the top, to slide in the groove at the top of the fixed base 1. During the sliding process, the fixed plate 321 is driven to move closer to the storage box 2.
[0017] In this embodiment, a transverse sliding groove is provided at the top of the fixed base 1. A fixed plate 321 is slidably connected inside the transverse sliding groove of the fixed base 1. A symmetrical limiting block 323 is fixedly connected at the top of the fixed plate 321. A sliding seat 322 is slidably connected between the two sets of limiting blocks 323. The auxiliary sliding seat 322 slides between the two sets of limiting blocks 323 to prevent it from falling off. The sliding seat 322 slides on the surface of the fixed plate 321.
[0018] In this embodiment, the U-shaped seat 331, located away from the transmission component 31, is fixedly connected to the storage box 2. The U-shaped seat 331 has a threaded rod 333 inside, and the threaded rod 333 passes through the U-shaped seat 332 on the outside. The U-shaped seat 332 slides back and forth in the position of the U-shaped seat 331. When it is necessary to clamp the end of the cable end 4, the threaded rod 333 rotates, causing the U-shaped seat 332 to slide towards the U-shaped seat 331. The U-shaped seat 331 and the U-shaped seat 332 form a cross structure. The two overlapping positions are used to clamp the loose end of the cable end 4. In this embodiment, the ends of the threaded rod 333 and the U-shaped seat 332 are set in an inclined position, and the end of the cable end 4 is located between the two sets of inclined ends.
[0019] In this embodiment, a magnifying glass 5 is rotatably connected to the top of the storage box 2. When observing the surface of the cable end 4, commonly used replacement parts can be placed inside the storage box 2. The magnifying glass 5 can magnify the location of small cracks, making it easier for maintenance personnel to check.
[0020] In this embodiment, U-shaped base 1 331 and U-shaped base 2 332 are arranged in a U-shaped structure.
[0021] The fixed base 1 is existing technology and will not be described in detail. Additionally, this utility model also includes a power supply, controller, and switch, which are not the main technical points of this patent and will not be described in detail. The "front, rear, left, and right" views of this device are... Figure 1 The direction shown in the diagram is the reference.
[0022] Working principle: When equipment malfunctions due to open circuits or poor contact in the electrical circuit, it is necessary to determine whether the electrical fault is caused by a loose cable end 4 through testing. By shaking the position of the cable end 4 and the connector, if there is obvious shaking between the cable end 4 and the connector, it indicates that the cable end 4 is loose. The cable end 4 needs to be removed, clamped, and then the cable end 4 should be inserted tightly into the connector. The specific steps are as follows: Place the removed cable end 4 between U-shaped seat 331 and U-shaped seat 332. Based on the shape of the cable end 4, tighten the threaded rod 333. During tightening, the threaded rod 333 will move U-shaped seat 332 closer to U-shaped seat 331. After the two sets of inclined positions clamp the cable end 4, stop rotating the threaded rod 333. The wire harness connected to the cable end 4 is placed between the sliding seat 322 and the fixed plate 321. When the wire harness connected to the cable end 4 is short, the handle 311 is turned, which drives the central gear 312 to rotate. During the rotation, the fixed plate 321 connected to the horizontal toothed plate 313 is driven to slide towards the end of the cable end 4, and the wire harness connected to the cable end 4 is placed between the sliding seat 322 and the fixed plate 321 for clamping inside the wire harness connected to the cable end 4. This prevents the internal connection from breaking due to aging of the wire harness surface. The protrusion 324 is rotated, and the protruding position of the protrusion 324 pushes the sliding seat 322 towards the position of the limiting block 323. During the pushing process, the wire harness connected to the surface of the cable end 4 is clamped inside. After clamping for a period of time, the rotation of the protrusion 324 is stopped, and the handle 311 is turned counterclockwise to control the fixed plate 321 to return to the original direction of sliding. During the sliding process, the step of rotating the protrusion 324 is repeated to clamp. After clamping the cable end 4, remove the cable end 4 from the inside of the sliding component 33 and reinstall it in its original position. Use the magnifying glass 5 to magnify and inspect the surface of the cable end 4.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrical fault detection device, comprising a mounting base (1) and a cable end (4), wherein the top of the mounting base (1) is provided with a detection component (3) for detecting the cable end (4), characterized in that: The detection component (3) consists of a transmission component (31), a limiting component (32) and a sliding component (33). The transmission component (31) is located inside the square groove with the opening facing downward in the fixed seat (1) and is used to push the limiting component (32) to slide at the top of the fixed seat (1) to limit the cable end (4). The sliding component (33) is provided with a device for clamping the end of the cable end (4). The sliding component (33) has a certain gap with the top of the fixed seat (1). The other end of the sliding component (33) is fixedly connected to the storage box (2), and the bottom end of the storage box (2) is fixedly connected to the top of the fixed seat (1).
2. The electrical fault detection device according to claim 1, characterized in that: The top of the fixed seat (1) is provided with a sliding groove, and a transverse toothed plate (313) is slidably connected inside the sliding groove of the fixed seat (1). The transmission assembly (31) includes a central gear (312), and a throttle (311) is fixedly connected to the center position inside the central gear (312). One end of the throttle (311) penetrates the inner wall of the fixed seat (1), and the surface of the central gear (312) meshes with the bottom sawtooth of the transverse toothed plate (313) to rotate.
3. The electrical fault detection device according to claim 2, characterized in that: The top of the fixed base (1) is provided with a transverse sliding groove, and a fixed plate (321) is slidably connected inside the transverse sliding groove of the fixed base (1). The top of the fixed plate (321) is fixedly connected with symmetrical limiting blocks (323), and a sliding seat (322) is slidably connected between the two sets of limiting blocks (323), and the sliding seat (322) slides on the surface of the fixed plate (321).
4. An electrical fault detection device according to claim 2, characterized in that: A U-shaped seat one (331) located away from the transmission component (31) is fixedly connected to the storage box (2). The U-shaped seat one (331) has a threaded rod (333) inside, and the threaded rod (333) passes through the U-shaped seat two (332) on the outside. The U-shaped seat two (332) slides back and forth in the position of the U-shaped seat one (331).
5. An electrical fault detection device according to claim 4, characterized in that: The ends of the threaded rod (333) and the U-shaped seat (332) are set in an inclined position, and the end of the cable end (4) is located between the two sets of inclined ends.
6. An electrical fault detection device according to claim 1, characterized in that: A magnifying glass (5) is rotatably connected to the top of the storage box (2).
7. An electrical fault detection device according to claim 5, characterized in that: The first scalloped base (331) and the second scalloped base (332) are arranged in a U-shaped structure.