Photoelectric reflection structure for a washing product conveying line
Patent Information
- Application Number
- CN202522573637.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0003]现有光电反光结构多数缺乏针对性的间距适配设计,难以灵活匹配不同规格双排运输线的间距要求,且高度调节多采用分散式传动结构,缺乏高效导向机制,适配不同高度洗涤用品时操作繁琐、调节精度低,通用性与操作效率欠佳;另一方面,角度调整依赖多组独立旋钮,微调难度大,难以精准对齐激光路径,且锁止结构单一,运输线运行中的振动易导致设备位移或角度偏移,严重影响光电检测的精准性与稳定性
一、适配性强且调节便捷,通过滑动安装块并利用定位销固定,可灵活适配双排运输线的不同间距,配合齿轮齿条啮合的升降调节结构及滚珠导向设计,能快速精准调整激光传感器与模具的高度以适配不同规格洗涤用品,大幅提升设备通用性与操作效率。
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Figure CN224840533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of transport line detection equipment, specifically a photoelectric reflective structure for a detergent transport line. Background Technology
[0002] In the detergent manufacturing industry, double-row conveyor lines are widely used because they can improve conveying efficiency. As a core component of such production lines, photoelectric detection technology needs to accurately receive laser signals through reflective structures to achieve key functions such as product counting and specification screening. Its detection effect directly depends on the adaptability and stability of the photoelectric reflective structure.
[0003] Most existing photoelectric reflective structures lack targeted spacing adaptation designs, making it difficult to flexibly match the spacing requirements of double-row conveyor lines of different specifications. Furthermore, height adjustment often adopts a decentralized transmission structure, lacking an efficient guiding mechanism. When adapting to detergents of different heights, the operation is cumbersome, the adjustment accuracy is low, and the versatility and operational efficiency are poor. On the other hand, angle adjustment relies on multiple independent knobs, making fine-tuning difficult and making it hard to accurately align the laser path. Moreover, the locking structure is simple, and vibrations during the operation of the conveyor line can easily cause equipment displacement or angle deviation, seriously affecting the accuracy and stability of photoelectric detection.
[0004] Therefore, there is an urgent need for a photoelectric reflective structure on the washing product transportation line that is highly adaptable, easy to adjust, and can ensure the accuracy and stability of detection. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a photoelectric reflective structure for a laundry product transport line.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a photoelectric reflective structure for a washing product transport line, including a laser sensor. The outer walls of the laser sensor are connected to the upper surface of a support plate via brackets on both sides. The lower surface of the support plate is connected to the upper surface of a mounting plate via bolts. A mold is provided on one side of the laser sensor. An angle adjustment component is provided below the mold. Two sets of lifting components are provided on the lower surface of the mounting plate and below the angle adjustment components. The lifting components are used to support the laser sensor and the mold. A support component is provided between the two sets of lifting components. The support component is used to support the device. An adjustment component is installed in the middle of the support component. The adjustment component is used to adjust the height of the lifting components.
[0007] As a further description of the above technical solution: The lifting assembly includes a lifting column with a through groove in the middle. The through groove is waist-shaped and has a rack on one side inside. One side of the rack is connected to the inner wall of the through groove. The side wall of the lifting column is provided with multiple sets of ball grooves in a ring shape.
[0008] As a further description of the above technical solution: The support assembly includes a support plate, which is provided in two sets. The four corners of the support plate on the opposite side are respectively connected to the two ends of the support column. The laser sensor is located on the side below the laser sensor. The side wall of the laser sensor away from the mold has multiple locking grooves arranged in a ring shape in the middle. The four corners of the support plate on the opposite side are connected to one end of the guide buckle.
[0009] As a further description of the above technical solution: The inner wall of the guide buckle away from the support plate is engaged with the outer wall of the lifting column. The inner wall of the guide buckle away from the support plate is provided with multiple balls. The support plate is slidably connected to the lower end of the mounting block in the support column above one side. The support column and the mounting block are provided with multiple positioning holes on one side.
[0010] As a further description of the above technical solution: The adjustment assembly includes a transmission rod, one end of which is provided with a groove in the shape of a cross. The end of the transmission rod away from the groove passes through the support plate and the lifting column and is connected to a closed ring. The groove in the transmission rod is slidably connected to the middle of the rotating wheel.
[0011] As a further description of the above technical solution: The rotating wheel has multiple locking rods arranged in a ring on the side near the support plate. Two sets of gears are connected to both sides of the transmission rod. The gears are set inside the through slot in the lifting column, and one side of the gear meshes with one side of the rack.
[0012] As a further description of the above technical solution: The angle adjustment assembly includes an adjusting ball, the upper end of which is connected to the lower surface of the mold, and the lower part of the adjusting ball is rotatably connected to the interior of the upper surface of the rotating cylinder. A limit cylinder is provided between the adjusting ball and the rotating cylinder, and the lower interior of the limit cylinder is threadedly connected to the outer wall of the rotating cylinder. The lower surface of the rotating cylinder is connected to the upper surface of the lifting column by bolts.
[0013] This utility model has the following beneficial effects: 1. Highly adaptable and easy to adjust: By using sliding mounting blocks and fixing with positioning pins, it can flexibly adapt to different spacings of double-row transport lines. Combined with the gear and rack meshing lifting adjustment structure and ball bearing guide design, it can quickly and accurately adjust the height of the laser sensor and the mold to adapt to different specifications of washing products, greatly improving the equipment's versatility and operating efficiency.
[0014] Second, the detection accuracy and stability are high. The angle adjustment component achieves fine adjustment of the reflector angle through the cooperation of the adjustment ball and the limiting cylinder, ensuring accurate laser reception. In addition, the double locking structure of the rotating wheel locking rod and the limiting cylinder can effectively prevent equipment displacement or angle deviation during transportation, ensuring the continuous stability of photoelectric detection. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is an exploded view of the overall structure of this utility model. Figure 3 This is an exploded view of the mold, lifting assembly, and angle adjustment assembly of this utility model. Figure 4 This is an exploded view of the adjustment component structure of this utility model.
[0016] Legend: 1. Laser sensor; 2. Mold; 3. Bearing plate; 4. Lifting assembly; 5. Mounting plate; 6. Support assembly; 7. Adjustment assembly; 8. Angle adjustment assembly; 401. Lifting column; 402. Through slot; 403. Rack; 404. Ball groove; 601. Support plate; 602. Support column; 603. Locking groove; 604. Guide buckle; 605. Mounting block; 606. Ball; 701. Transmission rod; 702. Slide groove; 703. Rotary wheel; 704. Gear; 801. Adjusting ball; 802. Limiting cylinder; 803. Rotating cylinder. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The utility model will be further described in detail below with reference to the accompanying drawings.
[0019] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example
[0020] like Figures 1 to 4 As shown, this embodiment provides a photoelectric reflective structure for a laundry product transport line, including: a laser sensor 1, the outer walls of the laser sensor 1 are connected to the upper surface of a support plate 3 via brackets on both sides, the lower surface of the support plate 3 is connected to the upper surface of a mounting plate 5 via bolts, a mold 2 is provided on one side of the laser sensor 1, an angle adjustment component 8 is provided below the mold 2, two sets of lifting components 4 are provided on the lower surface of the mounting plate 5 and below the angle adjustment component 8, the lifting components 4 are used to support the laser sensor 1 and the mold 2, a support component 6 is provided between the two sets of lifting components 4, the support component 6 is used to support the device, and an adjustment component 7 is installed in the middle of the support component 6, the adjustment component 7 is used to adjust the height of the lifting components 4.
[0021] In this embodiment, the lifting component 4, the support component 6, the adjustment component 7, and the angle adjustment component 8 constitute a photoelectric reflective structure for a laundry product transport line according to this application.
[0022] It should also be noted that the detergent transport line in this application can be a double-row belt conveyor line, a double-row chain conveyor line, a double-row roller conveyor line, etc. Figure 1 In this embodiment, a double-row belt conveyor is used as an example to describe the detergent transport line. Of course, other types of detergent transport lines can also adopt a similar structure, which will not be described in detail below.
[0023] Understandable Figure 1 The diagram only schematically illustrates some of the components included in the photoelectric reflective structure; the actual shape, size, location, and construction of these components are not subject to change. Figure 1 Due to limitations, photoelectric reflective structures can also include, compared to Figure 1 More or fewer parts.
[0024] It should also be understood that the laser sensor 1 was purchased from the market and is common knowledge in the field. It is only used and not modified, so the control method and circuit connection will not be described in detail.
[0025] In addition, in this embodiment, the laser sensor 1 can be one of the LR-X series, the upper surface of the mold 2 is provided with a groove in the middle, and the side of the mold 2 near the laser sensor 1 is provided with an opening. The lifting component 4 provides a support base, the adjustment component 7 drives the lifting component 4 to lift and lower, and the angle adjustment component 8 adjusts the angle of the mold 2 to meet the photoelectric detection requirements of the washing product transportation line.
[0026] Specifically, the lifting assembly 4 includes a lifting column 401, a through groove 402 is provided in the middle of the lifting column 401, the through groove 402 is a waist-shaped groove, a rack 403 is provided on one side of the inside of the through groove 402, one side of the rack 403 is connected to the inner wall of the through groove 402, and multiple sets of ball grooves 404 are provided in a ring on the side wall of the lifting column 401.
[0027] In this embodiment, the rack 403 meshes with the gear 704 to transmit power, and the ball groove 404 cooperates with the ball 606 to realize the smooth lifting and lowering of the lifting column 401. The ball 606 reduces the friction between the lifting column 401 and the guide buckle 604 when the lifting column 401 is lifted and lowered. Example
[0028] A support component 6 is provided based on embodiment 1.
[0029] Specifically, the support component 6 includes a support plate 601, which is provided in two sets. The four corners of the support plate 601 on one side are respectively connected to the two ends of the support column 602. The laser sensor 1 is located near the side below the laser sensor 1. The side wall of the laser sensor 1 away from the mold 2 has multiple locking grooves 603 arranged in a ring shape in the middle. The four corners of the support plate 601 on one side are connected to one end of the guide buckle 604.
[0030] In a preferred embodiment, the support plate 601 and the support column 602 form a support frame, and the guide buckle 604 limits the lifting column 401 to ensure the stability of the device support and ensure the smooth lifting of the lifting column 401.
[0031] Specifically, the inner wall of the guide buckle 604 away from the support plate 601 is engaged with the outer wall of the lifting column 401. The inner wall of the guide buckle 604 away from the support plate 601 is provided with multiple balls 606. The lower end of the mounting block 605 is slidably connected to the support column 602 on one side of the support plate 601. The support column 602 and the mounting block 605 are provided with multiple positioning holes on one side.
[0032] In this embodiment, the ball bearing 606 reduces the sliding friction of the lifting column 401, and the mounting block 605 is fixed by the positioning pin after the sliding adjustment distance, thereby improving the smoothness of sliding and the adaptability of the transport line spacing. Example
[0033] An adjustment component 7 is provided based on embodiment 2.
[0034] Specifically, the adjustment component 7 includes a transmission rod 701, one end of which is provided with a groove 702, which is cross-shaped. The end of the transmission rod 701 away from the groove 702 passes through the support plate 601 and the lifting column 401 and is connected to a closed ring. The middle of the rotating wheel 703 is slidably connected inside the groove 702 in the transmission rod 701.
[0035] With this configuration, the rotating wheel 703 slides along the slide groove 702 to switch between locked states. Rotating the rotating wheel 703 drives the transmission rod 701 to rotate, transmitting rotational power and realizing the locking switch.
[0036] Specifically, the rotating wheel 703 has multiple locking rods arranged in a ring on the side near the support plate 601. Two sets of gears 704 are connected to both sides of the transmission rod 701. The gears 704 are set inside the through slot 402 in the lifting column 401, and one side of the gears 704 meshes with one side of the rack 403.
[0037] The transmission rod 701 drives the gear 704 to rotate, the gear 704 meshes with the rack 403 to drive the lifting, and the locking rod is inserted into the locking groove 603 to fix it, so as to realize the height adjustment and locking fixation.
[0038] Specifically, the angle adjustment component 8 includes an adjusting ball 801. The upper end of the adjusting ball 801 is connected to the lower surface of the mold 2. The lower part of the adjusting ball 801 is rotatably connected to the interior of the upper surface of the rotating cylinder 803. A limiting cylinder 802 is provided between the adjusting ball 801 and the rotating cylinder 803. The lower interior of the limiting cylinder 802 is threadedly connected to the outer wall of the rotating cylinder 803. The lower surface of the rotating cylinder 803 is connected to the upper surface of the lifting column 401 by bolts.
[0039] In this embodiment, the adjusting ball 801 rotates to adjust the angle of the mold 2, and the limiting cylinder 802 screws in to lock the adjusting ball 801, thereby achieving fine adjustment and fixation of the angle of the mold 2.
[0040] In actual use, first slide the mounting block 605 on the opposite side of the support plate 601 onto the support column 602. After the spacing of the mounting block 605 is adapted to the spacing of the double-row cable, insert the positioning pin into the positioning hole on one side of the support column 602. Then connect the mounting block 605 to both sides of the double-row cable with bolts. After that, insert the reflector into the interior of the mold 2 from above.
[0041] Then, pull the rotating wheel 703, which slides in the groove 702 at one end of the transmission rod 701, causing the locking rod on one side of the rotating wheel 703 to move away from the locking groove 603. Then, rotate the rotating wheel 703, which drives the transmission rod 701 to rotate. The rotation of the transmission rod 701 drives the two sets of gears 704 to rotate. The rotation of the gears 704 drives the meshing rack 403 to rise and fall. The rise and fall of the rack 403 drives the lifting column 401 to rise and fall. While the lifting column 401 is rising and falling, the outer wall of the lifting column 401 slides inside the guide buckle 604 in the support assembly 6. At this time, the ball 606 on the inner wall of the guide buckle 604 slides in the ball groove 404 on the outer wall of the lifting column 401. After adjusting the height according to the product height of the washing products, slide the rotating wheel 703 in the groove 702 and insert the locking rod on one side of the rotating wheel 703 into the locking groove 603 to lock it.
[0042] After the height adjustment is completed, the limiting cylinder 802 can be rotated so that the limiting cylinder 802 is rotated out of the rotating cylinder 803. Then, the mold 2 and the adjusting ball 801 can be pulled to rotate. After the reflector inside the mold 2 is aligned with the laser emitted from the laser sensor 1, the limiting cylinder 802 is screwed into the adjusting ball 801 to lock the adjusting ball 801 and prevent the adjusting ball 801 from shaking.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A photoelectric reflective structure for a laundry product transport line, characterized in that: The device includes a laser sensor (1), the outer walls of which are connected to the upper surface of a support plate (3) via brackets. The lower surface of the support plate (3) is connected to the upper surface of a mounting plate (5) via bolts. A mold (2) is provided on one side of the laser sensor (1). An angle adjustment component (8) is provided below the mold (2). Two sets of lifting components (4) are provided on the lower surface of the mounting plate (5) and below the angle adjustment component (8). The lifting components (4) are used to support the laser sensor (1) and the mold (2). A support component (6) is provided between the two sets of lifting components (4). The support component (6) is used to support the device. An adjustment component (7) is installed in the middle of the support component (6). The adjustment component (7) is used to adjust the height of the lifting component (4).
2. The photoelectric reflective structure for a laundry product transport line according to claim 1, characterized in that: The lifting assembly (4) includes a lifting column (401), a through groove (402) is provided in the middle of the lifting column (401), the through groove (402) is a waist-shaped groove, a rack (403) is provided on one side of the inside of the through groove (402), one side of the rack (403) is connected to the inner wall of the through groove (402), and multiple sets of ball grooves (404) are provided in a ring on the side wall of the lifting column (401).
3. The photoelectric reflective structure for a laundry product transport line according to claim 2, characterized in that: The support assembly (6) includes a support plate (601), which is provided in two sets. The four corners of the support plate (601) on one side are respectively connected to the two ends of the support column (602), the laser sensor (1) on the side below the laser sensor (1), and the side wall of the laser sensor (1) away from the mold (2) is provided with multiple locking grooves (603) in a ring shape. The four corners of the support plate (601) on one side are connected to one end of the guide buckle (604).
4. The photoelectric reflective structure for a laundry product transport line according to claim 3, characterized in that: The inner wall of the guide buckle (604) away from the support plate (601) is engaged with the outer wall of the lifting column (401). The inner wall of the guide buckle (604) away from the support plate (601) is provided with multiple balls (606). The support plate (601) is slidably connected to the lower end of the mounting block (605) in the support column (602) above one side. The support column (602) and the mounting block (605) are provided with multiple positioning holes on one side.
5. The photoelectric reflective structure for a laundry product transport line according to claim 4, characterized in that: The adjustment assembly (7) includes a transmission rod (701), one end of which is provided with a groove (702). The groove (702) is cross-shaped. The end of the transmission rod (701) away from the groove (702) passes through the support plate (601) and the lifting column (401) and is connected to a closed ring. The groove (702) in the transmission rod (701) is slidably connected to the middle of the rotating wheel (703).
6. The photoelectric reflective structure for a laundry product transport line according to claim 5, characterized in that: The rotating wheel (703) has multiple locking rods arranged in a ring on the side near the support plate (601). Two sets of gears (704) are connected to both sides of the transmission rod (701). The gears (704) are set inside the through groove (402) in the lifting column (401), and one side of the gear (704) meshes with one side of the rack (403).
7. The photoelectric reflective structure for a laundry product transport line according to claim 6, characterized in that: The angle adjustment assembly (8) includes an adjusting ball (801), the upper end of which is connected to the lower surface of the mold (2), the lower part of which is rotatably connected to the interior of the upper surface of the rotating cylinder (803), a limiting cylinder (802) is provided between the adjusting ball (801) and the rotating cylinder (803), and the lower part of the limiting cylinder (802) is threadedly connected to the outer wall of the rotating cylinder (803), and the lower surface of the rotating cylinder (803) is connected to the upper surface of the lifting column (401) by bolts.