An LCD display screen manufacturing device
Patent Information
- Application Number
- CN202522664881.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-16
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-16
AI Technical Summary
[0003]本实用新型的主要目的在于提供一种LCD显示屏制作装置,可以有效解决对LCD显示屏的夹持的稳固性不佳以及需要人工对显示屏进行翻转的问题
1、 本实用新型提供一种LCD显示屏制作装置,采用矩形框架、吸附固定机构机壳和夹持定位机构之间的配合,通过操控夹持定位机构采用机械螺纹的方式实现对不同尺寸的LCD显示屏夹持固定,然后再结合操控吸附固定机构,利用真空泵抽取吸盘内的空气,形成内部负压,从而与外界大气压产生压力差,这个压差产生的吸附力就能牢牢吸住LCD显示屏,解决了现有的对LCD显示屏夹持制作时,对LCD显示屏的夹持的稳固性不佳,导致容易发生晃动的现象的问题,达到了提高LCD显示屏的夹持的稳固性,不易发生晃动的有益效果。
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Figure CN224840699U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of LCD display manufacturing technology, and in particular to an LCD display manufacturing apparatus. Background Technology
[0002] LCD displays are flat, ultra-thin display devices composed of a certain number of color or monochrome pixels, placed in front of a light source or reflector. The manufacturing process of LCD displays involves the installation of electronic components such as glass sheets, thus requiring a support device to assist in the LCD display fabrication. The existing technology has the following problems: Existing methods for manufacturing LCD display clamps often result in poor stability, leading to frequent wobbling. Furthermore, the process of mounting electronic components onto the substrate and then flipping the LCD display for installation typically requires manual operation, increasing the workload. Utility Model Content
[0003] The main objective of this invention is to provide an LCD display manufacturing apparatus that can effectively solve the problems of poor clamping stability of LCD displays and the need for manual flipping of the displays.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: An LCD display manufacturing apparatus includes a base, a hydraulic cylinder, and a rectangular frame for mounting LCD displays of different sizes. A telescopic component is fixedly connected to the top of the base near the left side of the rectangular frame. The bottom of the hydraulic cylinder is fixedly connected to the top of the base near the right side of the rectangular frame. A flipping mechanism for flipping the LCD displays is provided in the middle of the outer side of the rectangular frame. An adsorption and fixing mechanism for fixing the LCD displays is provided inside the rectangular frame. A housing is fixedly connected to the front end of the rectangular frame. A clamping and positioning mechanism for adjusting the spacing between the adsorption and fixing mechanisms is provided inside the housing. A control panel for controlling the hydraulic cylinder, the flipping mechanism, and the clamping and positioning mechanism is provided on the upper surface of the base.
[0005] Preferably, the adsorption and fixing mechanism includes a vacuum pump, two suction tubes, a connecting tube, two U-shaped clamps, and two suction cup assemblies. The connecting tube is made of a spiral elastic material, and one end of the connecting tube is fixedly connected to the interface of the right suction tube. The output port of the vacuum pump is fixedly connected to the ports of the connecting tube and the suction tube, respectively. The connecting ends of the two suction tubes pass through the inner walls of the two U-shaped clamps, and the suction cup assemblies are arranged outside the U-shaped clamps.
[0006] Preferably, the bottom of the vacuum pump is fixedly connected to the top of the housing, the outer walls of the two U-shaped clamps are mirror images of each other inside the rectangular frame, and the vertical outer wall of the left U-shaped clamp is fixedly connected to the left end of the inner wall of the rectangular frame.
[0007] Preferably, the suction cup assembly includes an adsorption channel and a plurality of suction cups. The adsorption channel is U-shaped, and its outer wall is fixedly connected to the inner surface of the U-shaped clamp. The connection ports of the suction cups are equidistantly arrayed and fixedly connected to the upper and lower ends of the inner wall of the transverse surface of the adsorption channel. The transverse surface at the top of the adsorption channel is provided with suction cups that are adapted to the wall of the suction tube. The suction tube is fixedly connected to the interior of the adsorption channel through the suction cups and is interconnected with each other. The inner wall of the adsorption channel is provided with suction holes that are interconnected with the connection holes.
[0008] Preferably, the clamping and positioning mechanism includes a stepper motor, a lead screw, and a moving block. The output shaft of the stepper motor passes through the inner wall of the mounting groove and is fixedly connected to one end of the lead screw. The outer wall of the lead screw passes through the front sides of both ends of the moving block and is threadedly connected to them. The rear end of the moving block is fixedly connected to the outer wall of the right-side U-shaped clamp in the vertical direction. A slider is fixedly connected to the rear end of the U-shaped clamp in the vertical direction.
[0009] Preferably, the right side of the front end of the rectangular frame is provided with a moving groove that is adapted to the moving block and is open inside and out, and the right side of the rear end of the inner wall of the rectangular frame is provided with a limiting groove that is adapted to the slider. The U-shaped clamps adjust the distance between the two U-shaped clamps by sliding the slider in the limiting groove.
[0010] Preferably, the flipping mechanism includes two fixed plates, a protective housing, a flipping motor, a gear, two rotating rollers, and a toothed ring. The output shaft of the fixed plate is fixedly connected to the upper side of the outer wall of the protective housing. The output shaft of the protective housing penetrates into the interior of the protective housing and is fixedly connected to the central shaft of the gear. The two rotating rollers are rotatably connected to the middle of the opposite faces of the two fixed plates, respectively. The outer side of the toothed ring is located below the gear. The outer wall of the left rotating roller penetrates the lower sides of the left and right ends of the protective housing and is fixedly connected to the inner wall of the toothed ring. The toothed blocks on the toothed ring mesh with the toothed blocks on the gear. The opposite ends of the two rotating rollers are fixedly connected to the middle sides of the left and right ends of the rectangular frame, respectively.
[0011] Preferably, the bottom of the right-side fixing plate is fixedly connected to the output end of the hydraulic cylinder, and the bottom of the left-side fixing plate is fixedly connected to the top of the inner sleeve of the telescopic component.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model provides an LCD display manufacturing device, which uses a rectangular frame, an adsorption fixing mechanism housing, and a clamping and positioning mechanism in cooperation. By operating the clamping and positioning mechanism, LCD displays of different sizes are clamped and fixed using mechanical threads. Then, by operating the adsorption fixing mechanism, a vacuum pump is used to extract air from the suction cup to form an internal negative pressure, thereby creating a pressure difference with the external atmospheric pressure. The adsorption force generated by this pressure difference can firmly hold the LCD display. This solves the problem of poor clamping stability of LCD displays during existing LCD display manufacturing processes, which leads to easy shaking. It achieves the beneficial effect of improving the clamping stability of LCD displays and reducing shaking.
[0013] 2. This utility model provides an LCD display manufacturing device, which uses the cooperation of a hydraulic cylinder, a rectangular frame, a telescopic component, and a flipping mechanism. The lifting height of the rectangular frame is controlled by manipulating the hydraulic cylinder, and the flipping mechanism is combined with gear transmission to achieve a 180-degree flipping operation of the rectangular frame. This solves the problem that when installing electronic components on a substrate and then flipping the LCD display to install the screen, manual flipping of the display is generally required, which increases the labor intensity. This invention achieves the beneficial effect of convenient LCD display flipping and reducing the labor intensity. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the LCD display manufacturing device of this utility model; Figure 2 This is a three-dimensional structural diagram of the adsorption and fixing mechanism of this utility model; Figure 3 This is a three-dimensional structural diagram of the suction cup assembly of this utility model; Figure 4 This is a three-dimensional structural diagram of the clamping and positioning mechanism of this utility model; Figure 5 This is a three-dimensional structural diagram of the flipping mechanism of this utility model.
[0015] In the diagram: 1. Base; 2. Hydraulic cylinder; 3. Rectangular frame; 301. Moving groove; 302. Limiting slide groove; 4. Telescopic component; 5. Tilting mechanism; 51. Fixing plate; 52. Protective sleeve; 53. Tilting motor; 54. Gear; 55. Rotating roller; 56. Gear ring; 6. Adsorption fixing mechanism; 61. Vacuum pump; 62. Suction tube; 63. Connecting tube; 64. U-shaped clamp; 641. Slider; 65. Suction cup assembly; 651. Adsorption channel; 652. Connecting hole; 653. Suction cup; 7. Housing; 701. Mounting groove; 8. Clamping and positioning mechanism; 81. Stepper motor; 82. Lead screw; 83. Moving block; 9. Control panel. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] like Figure 1 As shown, an LCD display manufacturing apparatus includes a base 1, a hydraulic cylinder 2, and a rectangular frame 3 for mounting LCD displays of different sizes. A telescopic component 4 is fixedly connected to the top of the base 1 near the left side of the rectangular frame 3. The bottom of the hydraulic cylinder 2 is fixedly connected to the top of the base 1 near the right side of the rectangular frame 3. A flipping mechanism 5 for flipping the LCD display is provided in the middle of the outer side of the rectangular frame 3. An adsorption fixing mechanism 6 for fixing the LCD display is provided inside the rectangular frame 3. A housing 7 is fixedly connected to the front end of the rectangular frame 3. A clamping and positioning mechanism 8 for adjusting the spacing between the adsorption fixing mechanisms 6 is provided inside the housing 7. A control panel 9 for controlling the hydraulic cylinder 2, the flipping mechanism 5, and the clamping and positioning mechanism 8 is provided on the upper surface of the base 1. The system comprises a hydraulic cylinder 2, a rectangular frame 3, a telescopic component 4, a flipping mechanism 5, an adsorption and fixing mechanism 6, a housing 7, and a clamping and positioning mechanism 8. Through the coordinated operation of the rectangular frame 3, the adsorption and fixing mechanism 6, and the clamping and positioning mechanism 8, LCD displays of different sizes are positioned and clamped. Then, the pressure difference generates an adsorption force to firmly fix the LCD display, improving the stability during manufacturing. In conjunction with the operation of the flipping mechanism 5, the rectangular frame 3 is flipped 180 degrees using gear transmission, facilitating double-sided operation of the LCD display.
[0018] like Figure 2 As shown, this utility model provides a technical solution for an LCD display manufacturing device: the adsorption and fixing mechanism 6 includes a vacuum pump 61, two suction tubes 62, a connecting tube 63, two U-shaped clamps 64, and two suction cup assemblies 65. The connecting tube 63 is made of a spiral elastic material, which allows the right U-shaped clamp 64 to move left and right within a certain range. One end of the connecting tube 63 is fixedly connected to the interface of the right suction tube 62. The output port of the vacuum pump 61 is fixedly connected to the ports of the connecting tube 63 and the suction tube 62, respectively. The connecting ends of 62 penetrate the inner walls of the two U-shaped clamps 64 respectively. The outside of the suction cup assembly 65 is set inside the U-shaped clamps 64. The bottom of the vacuum pump 61 is fixedly connected to the top of the housing 7. The outer walls of the two U-shaped clamps 64 are mirrored inside the rectangular frame 3. The vertical outer wall of the left U-shaped clamp 64 is fixedly connected to the left end of the inner wall of the rectangular frame 3. The air drawn by the vacuum pump 61 forms an internal negative pressure, thereby creating a pressure difference with the external atmospheric pressure. The suction force generated by this pressure difference firmly adheres to the LCD display screen.
[0019] like Figure 3 As shown, this utility model provides a technical solution for an LCD display manufacturing device: the suction cup assembly 65 includes an adsorption channel 651 and a plurality of suction cups 653. The adsorption channel 651 is U-shaped, and the outer wall of the adsorption channel 651 is fixedly connected to the inner surface of the U-shaped clamp 64. The connection ports of the suction cups 653 are equidistantly arrayed and fixedly connected to the upper and lower ends of the inner wall of the transverse surface of the adsorption channel 651. The transverse surface at the top of the adsorption channel 651 is provided with suction cups 653 that are adapted to the wall of the suction tube 62. The suction tube 62 is fixedly connected to the interior of the adsorption channel 651 through the suction cups 653 and they are interconnected. The inner wall of the adsorption channel 651 is provided with suction holes that are interconnected with the connection holes 652. The openings of the plurality of connection holes 652 are tightly fitted to the edge of the LCD display to ensure a stable effect in the manufacturing of the LCD display.
[0020] like Figure 4 As shown, this utility model provides a technical solution for an LCD display manufacturing device: the clamping and positioning mechanism 8 includes a stepper motor 81, a lead screw 82, and a moving block 83. The output shaft of the stepper motor 81 passes through the inner wall of the mounting groove 701 and is fixedly connected to one end of the lead screw 82. The outer wall of the lead screw 82 passes through the front sides of the front and rear ends of the moving block 83 and is threadedly connected to them. The output shaft of the stepper motor 81 drives the right U-shaped clamping plate 64 to move horizontally through the lead screw 82, so as to fix LCD displays of different sizes. The rear end of the moving block 83 is fixedly connected to the outer wall of the right U-shaped clamping plate 64 in the vertical direction. A slider 641 is fixedly connected in the vertical direction to the rear end of the U-shaped clamping plate 64.
[0021] like Figure 5As shown, this utility model provides a technical solution for an LCD display manufacturing device: A movable groove 301, adapted to and penetrating the movable block 83, is provided on the right side of the front end of the rectangular frame 3. A limiting groove 302, adapted to the slider 641, is provided on the right side of the rear end of the inner wall of the rectangular frame 3. The U-shaped clamp 64 adjusts the distance between the two U-shaped clamps 64 by sliding the slider 641 within the limiting groove 302. The U-shaped clamp 64 slides along the limiting groove 302 via the slider 641, thus limiting the movement trajectory of the U-shaped clamp 64. The flipping mechanism 5 includes two fixed plates 51, a protective sleeve 52, a flipping motor 53, a gear 54, two rotating rollers 55, and a gear ring 56. The output shaft of 51 is fixedly connected to the upper side of the outer wall of the protective housing 52. The output shaft of the protective housing 52 passes through the interior of the protective housing 52 and is fixedly connected to the central shaft of the gear 54. The two rotating rollers 55 are rotatably connected to the middle of the opposite sides of the two fixed plates 51 respectively. The outer side of the gear ring 56 is set below the gear 54. The outer wall of the left rotating roller 55 passes through the lower side of the left and right ends of the protective housing 52 and is fixedly connected to the inner wall of the gear ring 56. The tooth blocks on the gear ring 56 mesh with the tooth blocks on the gear 54. The opposite ends of the two rotating rollers 55 are fixedly connected to the middle side of the left and right ends of the rectangular frame 3 respectively. The rectangular frame 3 is driven to rotate 180 degrees by the rotating rollers 55 through gear transmission.
[0022] The working principle of this LCD display manufacturing device will be explained in detail below.
[0023] like Figure 1-5 As shown, in the LCD display manufacturing process, the device is first connected to an external power source. Based on the size of the LCD display, the control panel 9 starts the stepper motor 81. The output shaft of the stepper motor 81 drives the lead screw 82 to rotate, first securing the left end of the LCD display into the left U-shaped clamp 64. Then, the moving block 83 moves the right U-shaped clamp 64 horizontally to the left, causing the right U-shaped clamp 64 to engage at the edge of the LCD display, ensuring the edge of the LCD display is tightly against the chassis with multiple upper and lower connection holes 652. Finally, the control panel 9 starts the vacuum pump 61, utilizing vacuum... Pump 61 draws air from the connection hole 652, creating an internal negative pressure, which in turn creates a pressure difference with the external atmospheric pressure. The suction force generated by this pressure difference can firmly adhere to the surface of the LCD screen, thus facilitating the installation of electronic components such as glass sheets onto the LCD screen substrate. When installing the LCD screen, the flip motor 53 can be started via the control panel 9. The output shaft of the flip motor 53 drives the gear 54 to rotate, and in conjunction with the gear ring 56, the rectangular frame 3 is rotated 180 degrees via the rotating roller 55 through gear transmission, further facilitating the installation of the screen on the LCD screen.
[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An LCD display manufacturing apparatus, comprising a base (1), a hydraulic cylinder (2), and a rectangular frame (3) for mounting LCD displays of different sizes, characterized in that: The base (1) is fixedly connected to the left side of the rectangular frame (3) at the top. The bottom of the hydraulic cylinder (2) is fixedly connected to the right side of the base (1) at the top. The rectangular frame (3) is provided with a flipping mechanism (5) for flipping the LCD screen at the middle of the outside. The rectangular frame (3) is provided with an adsorption fixing mechanism (6) for fixing the LCD screen inside. The front end of the rectangular frame (3) is fixedly connected to a housing (7). The housing (7) is provided with a clamping positioning mechanism (8) for adjusting the distance between the adsorption fixing mechanisms (6) inside. The upper surface of the base (1) is provided with a control panel (9) for controlling the hydraulic cylinder (2), the flipping mechanism (5) and the clamping positioning mechanism (8).
2. The LCD display manufacturing apparatus according to claim 1, characterized in that: The adsorption and fixing mechanism (6) includes a vacuum pump (61), two suction tubes (62), a connecting tube (63), two U-shaped clamps (64), and two suction cup assemblies (65). The connecting tube (63) is made of a spiral elastic material. One end of the connecting tube (63) is fixedly connected to the interface of the right suction tube (62). The output port of the vacuum pump (61) is fixedly connected to the ports of the connecting tube (63) and the suction tube (62), respectively. The connecting ends of the two suction tubes (62) pass through the inner walls of the two U-shaped clamps (64), respectively. The outside of the suction cup assembly (65) is set inside the U-shaped clamp (64).
3. The LCD display manufacturing apparatus according to claim 2, characterized in that: The bottom of the vacuum pump (61) is fixedly connected to the top of the housing (7), and the outer walls of the two U-shaped clamps (64) are mirror images of each other inside the rectangular frame (3). The outer wall of the left U-shaped clamp (64) in the vertical direction is fixedly connected to the left end of the inner wall of the rectangular frame (3).
4. The LCD display manufacturing apparatus according to claim 2, characterized in that: The suction cup assembly (65) includes an adsorption channel (651) and several suction cups (653). The adsorption channel (651) is U-shaped. The outer wall of the adsorption channel (651) is fixedly connected to the inner surface of the U-shaped clamp (64). The connection ports of the suction cups (653) are equidistantly arrayed and fixedly connected to the upper and lower ends of the inner wall of the transverse surface of the adsorption channel (651). The transverse surface at the top of the adsorption channel (651) is provided with suction cups (653) that are adapted to the wall of the suction tube (62). The suction tube (62) is fixedly connected to the interior of the adsorption channel (651) through the suction cups (653) and they are interconnected. The inner wall of the adsorption channel (651) is provided with suction holes that are interconnected with the connection holes (652).
5. An LCD display manufacturing apparatus according to claim 3, characterized in that: The clamping and positioning mechanism (8) includes a stepper motor (81), a lead screw (82), and a moving block (83). The output shaft of the stepper motor (81) passes through the inner wall of the mounting groove (701) and is fixedly connected to one end of the lead screw (82). The outer wall of the lead screw (82) passes through the front sides of the front and rear ends of the moving block (83) and is threadedly connected to it. The rear end of the moving block (83) is fixedly connected to the outer wall of the right U-shaped clamp (64) in the vertical direction. A slider (641) is fixedly connected to the rear end of the U-shaped clamp (64) in the vertical direction.
6. The LCD display manufacturing apparatus according to claim 5, characterized in that: The right side of the front end of the rectangular frame (3) is provided with a moving groove (301) that is adapted to the moving block (83) and is open inside and out. The right side of the rear end of the inner wall of the rectangular frame (3) is provided with a limiting groove (302) that is adapted to the slider (641). The U-shaped clamp (64) adjusts the distance between the two U-shaped clamps (64) by sliding the slider (641) and the limiting groove (302).
7. An LCD display manufacturing apparatus according to claim 1, characterized in that: The flipping mechanism (5) includes two fixed plates (51), a protective shell (52), a flipping motor (53), a gear (54), two rotating rollers (55) and a toothed ring (56). The output shaft of the fixed plate (51) is fixedly connected to the upper side of the outer wall of the protective shell (52). The output shaft of the protective shell (52) passes through the interior of the protective shell (52) and is fixedly connected to the central axis of the gear (54). The two rotating rollers (55) are rotatably connected to the middle of the opposite sides of the two fixed plates (51) respectively. The outer side of the toothed ring (56) is set below the gear (54). The outer wall of the left rotating roller (55) passes through the lower side of the left and right ends of the protective shell (52) and is fixedly connected to the inner wall of the toothed ring (56). The toothed blocks on the toothed ring (56) mesh with the toothed blocks on the gear (54). The opposite ends of the two rotating rollers (55) are fixedly connected to the middle side of the left and right ends of the rectangular frame (3) respectively.
8. An LCD display manufacturing apparatus according to claim 7, characterized in that: The bottom of the right-side fixing plate (51) is fixedly connected to the output end of the hydraulic cylinder (2), and the bottom of the left-side fixing plate (51) is fixedly connected to the top of the inner sleeve of the telescopic component (4).