Digital intelligent production line practical training system

Abstract

The utility model discloses a kind of digital intelligent production line practical training systems, including practical training platform, touch screen, display screen and multiple practical training devices, practical training platform is formed by splicing multiple practical training platform modules, industrial computer set is installed in practical training platform module, at least one set of practical training device can be detachably installed on each practical training platform module, practical training device and the industrial computer set in the practical training platform module where it is located are electrically connected;Touch screen is detachably installed on the upper portion of practical training platform module, and is connected with practical training device by industrial computer set, for inputting control instruction to practical training device;Display screen is detachably installed on the upper portion of practical training platform module, and is connected with practical training device by industrial computer set, for showing the operating state of each set of practical training device.The utility model fuses and concentrates the vast majority of equipment of intelligent production line industrial field, and different practical training devices can interact, simultaneously using modular design, can be spliced according to needs, with good expandability and flexibility.

Description

Technical Field

[0001] This utility model belongs to the technical field of intelligent production line training systems, specifically a digital intelligent production line training system. Background Technology

[0002] A digital intelligent production line is a highly integrated, data-driven modern production system. By deeply integrating advanced technologies such as the Internet of Things (IoT), cloud computing, big data analytics, artificial intelligence (AI), and automated robots, it achieves real-time perception, precise control, autonomous decision-making, and continuous optimization of the entire production process. It creates a complete and dynamic digital twin of the physical production line in the digital world, and through virtual-physical interaction and linkage, it realizes the intelligentization, flexibility, and efficiency of the production process.

[0003] Digital intelligent production line training systems are key tools for cultivating advanced manufacturing talents, but they generally have a series of defects and limitations. For example, most current intelligent production line training systems are built based on a single process or workstation, with limited functionality, which is not conducive to students understanding intelligent production lines from the perspective of the system as a whole. Secondly, existing training platforms built based on a single process or workstation have poor scalability, which is not conducive to changing or expanding training content. Utility Model Content

[0004] This utility model proposes a digital intelligent production line training system, which aims to solve the problems of limited functionality and poor scalability of existing intelligent production line training platforms.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A digital intelligent production line training system includes a training platform, a touch screen, a display screen, and multiple sets of training devices. The training platform is composed of multiple training platform modules. Each training platform module is equipped with an industrial control computer. At least one set of training devices can be detached and installed on each training platform module. The training devices are electrically connected to the industrial control computer in the training platform module to which they are located. The touch screen is detachably installed on the upper part of the training platform module and is connected to the training device through the industrial control unit to input control commands to the training device; The display screen is detachably installed on the upper part of the training platform module and connected to the training device through the industrial control unit to display the operating status of each group of training devices; Multiple training devices include an intelligent vertical warehouse model, a six-axis collaborative robot, a conveyor belt model, a CNC drilling machine, a four-axis industrial robot, a laser engraving machine, a well-type feeding unit, a vision recognition module, a programmable controller, and a marking machine. The intelligent vertical warehouse model and the six-axis collaborative robot form a warehouse entry and exit training unit, and the CNC drilling machine and the four-axis industrial robot form a drilling machine loading and unloading application module.

[0006] Preferably, the upper part of the training platform module is provided with a mounting plate, and the mounting plate is provided with a T-shaped groove. The touch screen, the display screen and multiple sets of training devices are mounted on the mounting plate through the T-shaped groove.

[0007] Preferably, at least one training platform module in the training platform is equipped with a power control panel, which includes a main power switch key, a main working indicator light, a main alarm indicator light, and a main emergency stop button.

[0008] Preferably, it also includes a unit control panel, which is installed on each training platform module and electrically connected to the industrial control unit within the training platform module. The unit control panel is equipped with a unit switch key, a unit working indicator light, a unit alarm indicator light, a unit alarm buzzer, and a unit emergency stop button.

[0009] Preferably, the front of the training platform module is provided with a cabinet door, and the lower end of the training platform module is equipped with casters.

[0010] Preferably, the training platform module is provided with a power interface and a heat dissipation window at the rear.

[0011] Preferably, the package also includes a material box containing simulated materials.

[0012] Preferably, the actuators of the four-axis industrial robot and the six-axis collaborative robot are equipped with suction cups for adsorbing simulated materials.

[0013] Beneficial effects: Compared with the prior art, the present invention can achieve at least the following technical effects: This utility model adopts a modular design, which can be spliced ​​as needed, and has good expandability and flexibility. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the front structure of the training platform module of this utility model.

[0016] Figure 3 This is a schematic diagram of the rear structure of the training platform module of this utility model.

[0017] Figure 4 This is a schematic diagram of the power control panel structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the unit control panel structure of this utility model.

[0019] Figure 6 This is a schematic diagram of the structure of the warehouse entry and exit training unit of this utility model.

[0020] In the diagram: 1. Training platform module; 2. Unit control panel; 201. Unit switch key door; 202. Unit alarm buzzer; 203. Unit working indicator light; 204. Unit alarm indicator light; 205. Unit emergency stop button; 3. Touch screen; 4. Four-axis industrial robot; 5. Marking machine; 6. CNC drilling machine; 7. Display screen; 8. Laser engraving machine; 9. Programmable controller; 10. Well-type feeding unit; 11. Conveyor belt model; 12. Vision recognition module; 13. Six-axis collaborative robot; 14. Intelligent automated warehouse model; 15. Mounting plate; 16. Cabinet door; 17. Power control panel; 1701. Main power switch key door; 1702. Main working indicator light; 1703. Main alarm indicator light; 1704. Main emergency stop button; 18. Casters; 19. Ventilation window; 20. Power socket; 21. Suction cup; 22. Material box; 23. Simulated material. Detailed Implementation

[0021] The present invention will be further explained below with reference to specific implementation examples.

[0022] Please see Figure 1-6 This utility model proposes a digital intelligent production line training system, including a training platform, a touch screen 3, a display screen 7, and multiple sets of training devices. The training platform is assembled from multiple training platform modules 1. Each training platform module 1 is equipped with an industrial control computer unit. Each training platform module 1 can be detachably installed with at least one set of training devices. The training devices are electrically connected to the industrial control computer unit in the training platform module 1 to which they are located. The touch screen 3 is detachably installed on the upper part of the training platform module 1 and is connected to the training device through the industrial control unit for inputting control commands to the training device; The display screen 7 is detachably installed on the upper part of the training platform module 1 and is connected to the training device through the industrial control unit to display the operating status of each group of training devices; Multiple training devices include an intelligent vertical warehouse model 14, a six-axis collaborative robot 13, a conveyor belt model 11, a CNC drilling machine 6, a four-axis industrial robot 4, a laser engraving machine 8, a well-type feeding unit 10, a vision recognition module 12, a programmable controller 9, and a marking machine 5. The intelligent vertical warehouse model 14 and the six-axis collaborative robot 13 form a warehouse entry and exit training unit, and the CNC drilling machine 6 and the four-axis industrial robot 4 form a drilling machine loading and unloading application module.

[0023] like Figure 1 As shown, the training platform module 1 is the carrier of this system. The number of training platform modules 1 can be determined according to the needs and spliced ​​according to the actual requirements. The training platform module is equipped with an industrial control unit (including host PC, PLC, frequency converter, servo driver, etc.) for controlling the training device. If necessary, it also includes the hydraulic and air sources required by the training system device. The touch screen 3 serves as the interactive interface of this system, allowing users to input control commands or programs into the training device. Display screen 7 serves as the display terminal for the EMS (Manufacturing Execution System) of this system. The training devices and industrial control units of this system are all connected to the EMS system. The operating status and operating parameters of the entire system can be monitored through display screen 7.

[0024] Multiple training devices encompass the main equipment of current intelligent production lines. Among them, the intelligent automated warehouse model 14 is set according to the actual three-dimensional intelligent warehouse rack structure. The six-axis collaborative robot 13 can be paired with the automated warehouse model 14 as a handling device for the intelligent automated warehouse, performing storage (inbound) and retrieval (outbound) operations at designated locations in the three-dimensional storage location.

[0025] Conveyor belts are important equipment for material transfer and circulation in intelligent production lines. They are the physical basis for realizing assembly line operations. Users can set the operating parameters of the conveyor belt model 11 through the touch screen 3 to control the transfer and flow of materials between two training devices or training units (such as the warehouse in-and-out training unit and the drilling machine loading and unloading application module).

[0026] The CNC drilling machine 6 is used to help users learn and understand the control process of CNC cutting machine tools. When used with a four-axis industrial robot 4, it can complete the loading and unloading application training of the CNC drilling machine 6.

[0027] The laser engraving machine 8 is a CNC device that uses a high-energy-density laser beam to locally irradiate a workpiece, causing the surface material to rapidly vaporize or undergo a chemical reaction that changes color, thus leaving a permanent mark. Users can set the operating parameters and programs of the laser engraving machine 8 via the touchscreen 3 to complete laser engraving training.

[0028] The well-type feeding unit 10 consists of a vertical or inclined multi-layer hopper (like a well) and a top ejection or lifting mechanism. Its purpose is to orient, sort, and isolate randomly stacked workpieces, and transport them to the next workstation in a single, rhythmic manner. Users can set the operating parameters and programs of the well-type feeding unit 10 through the touch screen 3 to understand the operation process and mechanism of the well-type feeding unit 10.

[0029] The visual recognition module 12 consists of an industrial camera and a light source, as well as an integrated software system. By using a four-axis industrial robot 4 or a six-axis collaborative robot 13 to grasp the workpiece and move it in front of the lens of the industrial camera, the feature recognition of the workpiece can be realized.

[0030] This embodiment also includes a separate programmable controller 9 for teaching purposes on the upper part of the training platform, which facilitates users in learning how to program and wire programmable controllers.

[0031] In addition, the system also integrates modules such as network DNC, AI deep learning, and voice interaction.

[0032] In this embodiment, the upper part of the training platform module 1 is provided with a mounting plate 15, and the mounting plate 15 is provided with a T-shaped groove. The touch screen 3, the display screen 7 and multiple sets of training devices are mounted on the mounting plate 15 through the T-shaped groove.

[0033] like Figure 2 , Figure 3 As shown, by setting up T-slots, it is convenient to install, disassemble, and adjust the position of each training device, making the system more flexible and expandable.

[0034] In this embodiment, at least one training platform module 1 in the training platform is provided with a power control panel 17, and the power control panel 17 is provided with a power main switch key 1701, a main working indicator light 1702, a main alarm indicator light 1703 and a main emergency stop button 1704.

[0035] like Figure 4 As shown, the main power switch key 1701 is used to control the power supply of the entire system. The main working indicator light 1702 is a green indicator light, which indicates that the system is operating normally when it is lit. The main alarm indicator light 1703 is a red indicator light, which indicates that the system is operating abnormally when it is lit, and there may be faults such as overload or short circuit. The main emergency stop button 1704 is used to cut off the power supply of the entire system in an emergency.

[0036] This embodiment is further configured to include a unit control panel 2, which is installed on each training platform module 1 and electrically connected to the industrial control unit within the training platform module 1. The unit control panel 2 is equipped with a unit switch key door 201, a unit working indicator light 203, a unit alarm indicator light 204, a unit alarm buzzer 202, and a unit emergency stop button 205.

[0037] like Figure 5 As shown, the unit control panel 2 is used to control the power supply of the industrial control unit in its unit. The unit switch key door is used to control the power supply of the training platform module 1. The unit operation indicator light 203 is green, indicating that the industrial control unit of the training platform module 1 and the training device connected to it are in normal condition. The alarm indicator light 204 is red, indicating that the training platform module 1 is in abnormal condition and needs to be checked and repaired in time. The unit alarm buzzer 202 sounds, indicating that there is a serious abnormality in the training platform module. At this time, the power supply of the training platform module should be cut off by the unit emergency stop button 205. If the training device connected to the training platform module 1 is malfunctioning (such as jamming, collision, etc.), the power supply of the malfunctioning training device can also be cut off by the unit emergency stop button 205 on the training platform module 1.

[0038] In this embodiment, the front of the training platform module 1 is provided with a cabinet door 16, and the lower end of the training platform module is equipped with casters 18.

[0039] The cabinet door 16 facilitates the inspection and maintenance of the internal industrial control unit. The casters 18 facilitate the movement of the training platform module 1. Each training platform module 1 has 4 casters 18 at the bottom, of which at least two casters can be locked and braked.

[0040] In this embodiment, the training platform module 1 is further configured with a power interface 20 and a heat dissipation window 19 at the rear.

[0041] By setting up the heat dissipation window 19, it is more conducive to the heat dissipation of the industrial control unit and prevents the industrial control unit from overheating. The power interface 20 is used to connect to the mains power supply. The power interface 20 includes a main power socket and an online socket. The main power socket of the training platform unit 1, which is equipped with the main control panel 17, is connected to the mains power supply. Different training platform modules 1 are connected for power supply through the online socket.

[0042] In this embodiment, a material box 22 is further configured, and the material box 22 contains simulated material 23.

[0043] like Figure 6 As shown, simulated material 23 can be used to simulate workpieces, raw materials or finished products on the production line.

[0044] In this embodiment, the four-axis industrial robot 4 and the six-axis collaborative robot 13 are further configured to have suction cups 21 installed at their execution ends for adsorbing simulated materials 23.

[0045] The four-axis industrial robot 4 and the six-axis collaborative robot 13 can use the suction cup 21 to grasp the simulated material 23. If the simulated material 23 has a complex shape, the suction cup 21 can be replaced with an electromagnet to achieve grasping.

[0046] In summary, this utility model integrates and condenses most of the equipment in an intelligent production line industrial site, and different training devices can interact with each other. At the same time, it adopts a modular design, which can be spliced ​​as needed, and has good scalability and flexibility, making it convenient for students to learn and understand intelligent production lines from the perspective of the whole system.

[0047] In the description of this utility model, the term "multiple" refers to two or more. Unless otherwise explicitly defined, the terms "upper," "lower," "left," "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "connection," "installation," "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0048] In the description of this utility model, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of this utility model. In this utility model, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0049] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A digital intelligent production line training system, characterized in that, Includes a training platform, a touch screen (3), a display screen (7), and multiple sets of training devices. The training platform is assembled from multiple training platform modules (1). Each training platform module (1) is equipped with an industrial control computer. Each training platform module (1) can be detached and installed with at least one set of training devices. The training devices are electrically connected to the industrial control computer in the training platform module (1) where they are located. The touch screen (3) is detachably installed on the upper part of the training platform module (1) and connected to the training device through the industrial control unit to input control commands to the training device; The display screen (7) is detachably installed on the upper part of the training platform module (1) and connected to the training device through the industrial control computer to display the operating status of each group of training devices; Multiple training devices include an intelligent vertical warehouse model (14), a six-axis collaborative robot (13), a conveyor belt model (11), a CNC drilling machine (6), a four-axis industrial robot (4), a laser engraving machine (8), a well-type feeding unit (10), a vision recognition module (12), a programmable controller (9), and a marking machine (5). The intelligent vertical warehouse model (14) and the six-axis collaborative robot (13) form a warehouse entry and exit training unit, and the CNC drilling machine (6) and the four-axis industrial robot (4) form a drilling machine loading and unloading application module.

2. The digital intelligent production line training system according to claim 1, characterized in that, The upper part of the training platform module (1) is provided with a mounting plate (15), and the mounting plate (15) is provided with a T-shaped groove. The touch screen (3), the display screen (7) and multiple sets of training devices are mounted on the mounting plate (15) through the T-shaped groove.

3. The digital intelligent production line training system according to claim 1, characterized in that, At least one training platform module (1) in the training platform is provided with a power control panel (17), and the power control panel (17) is provided with a power main switch key door (1701), a main working indicator light (1702), a main alarm indicator light (1703) and a main emergency stop button (1704).

4. The digital intelligent production line training system according to claim 1, characterized in that, It also includes a unit control panel (2), which is installed on each training platform module (1) and electrically connected to the industrial control unit in the training platform module (1). The unit control panel (2) is equipped with a unit switch key door (201), a unit working indicator light (203), a unit alarm indicator light (204), a unit alarm buzzer (202), and a unit emergency stop button (205).

5. The digital intelligent production line training system according to claim 1, characterized in that, The front of the training platform module (1) is provided with a cabinet door (16), and the lower end of the training platform module is equipped with casters (18).

6. The digital intelligent production line training system according to claim 1, characterized in that, The training platform module (1) is equipped with a power interface (20) and a heat dissipation window (19) at the rear.

7. The digital intelligent production line training system according to claim 1, characterized in that, Also includes a material box (22), which contains simulated material (23).

8. The digital intelligent production line training system according to claim 7, characterized in that, The four-axis industrial robot (4) and the six-axis collaborative robot (13) are equipped with suction cups (21) for adsorbing simulated materials (23) at their execution ends.

Images