Wire branching device

Abstract

The utility model discloses a kind of wire processing is used to branch device, including fixed base, the fixed base top is equipped with placing groove, the fixed base one side is fixedly connected with motor, motor output end is fixedly connected with pivot, the pivot outer wall is fixedly connected with fixed sleeve, the fixed sleeve outer wall is provided with branch cleaning mechanism, it is related to branch technical field, by setting branch cleaning mechanism, wire is then continuously pushed by push block and lifted and separated to generate reciprocating vibration, through the vibration, will promote the dust or impurities on the surface of wire automatic shedding, ensure the cleanliness in branch process.Meanwhile, the vibration can also effectively detect whether there is hidden damage or fracture condition in wire, if wire appears abnormal jitter or fracture in vibration process, staff timely discovers and handles, improve overall processing efficiency and product quality, reduce the occurrence of unexpected situation.

Description

Technical Field

[0001] This utility model relates to the field of wire splitting technology, specifically a wire splitting device for wire processing. Background Technology

[0002] Electrical wires are conductors that transmit electrical energy. They are classified into bare wires, magnet wires, and insulated wires. Bare wires have no insulation layer and include copper and aluminum flat wires, overhead stranded wires, and various profiles. They are mainly used in outdoor overhead lines and indoor busbars and switch boxes. Magnet wires are insulated conductors that generate a magnetic field when energized or induce a current in a magnetic field. They are mainly used in motor and transformer windings and other related electromagnetic equipment.

[0003] In the field of wire processing and splitting, wire winding and sorting are crucial steps. Currently, traditional wire winding methods are mostly quite simple, typically involving directly winding the wire onto the winding device, lacking effective guidance and sorting mechanisms. This simple winding method has several problems:

[0004] On the one hand, during the winding process, wires are prone to knotting or tangling, making it difficult to quickly and accurately locate the required wires later, increasing the time and difficulty of wire separation, and reducing overall processing efficiency. For example, in some large wire production workshops, due to the tangled wires, workers may need to spend a lot of time sorting them out before proceeding to the next step of wire separation, seriously affecting the production schedule.

[0005] On the other hand, during long-term use or storage, dust and impurities easily accumulate on the surface of electrical wires, and traditional winding methods cannot effectively clean these dust and impurities. This dust and impurities not only affect the appearance of the wires but may also cause problems such as poor contact in subsequent electrical connections, reducing product reliability. Utility Model Content

[0006] To address the shortcomings of existing technologies, this utility model provides a wire splitting device for wire processing, thereby solving the aforementioned problems.

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a wire splitting device for wire processing, including a fixed base, a placement groove on the top of the fixed base, a motor fixedly connected to one side of the fixed base, a rotating shaft fixedly connected to the output end of the motor, a fixed sleeve fixedly connected to the outer wall of the rotating shaft, and a wire splitting and cleaning mechanism provided on the outer wall of the fixed sleeve;

[0008] The branch line cleaning mechanism includes:

[0009] A turntable, wherein the inner wall of the turntable is fixedly connected to the outer wall of the fixed sleeve, the outer wall of the fixed sleeve is provided with a through hole, and the inner wall of the turntable is provided with a round hole, the inner wall of the turntable is fixedly connected to the outer wall of the fixed sleeve through the round hole, and the turntable is a circular disc-shaped structure;

[0010] A fixed circular block is fixedly connected to the outer wall of the turntable. The fixed circular block is a circular spherical structure, and a push block and a spring are provided on the inner wall of the fixed circular block.

[0011] Preferably, a sliding block is fixedly connected to one side of the push block, the surface of the push block is an arc surface, and the sliding block is slidably connected to the inner wall of the fixed circular block.

[0012] Preferably, a spring is fixedly connected to one side of the sliding block, and one end of the spring is fixedly connected to the inner wall of the fixed circular block.

[0013] Preferably, the inner wall of the fixed circular block is provided with a sliding groove, and the outer wall of the sliding block is slidably connected to the inner wall of the fixed circular block through the sliding groove.

[0014] Preferably, the outer wall of the fixed circular block is provided with an auxiliary mechanism, the auxiliary mechanism including a first connecting block, one end of the first connecting block being fixedly connected to the outer wall of the fixed circular block, the first connecting block being a square plate structure, and the other end of the first connecting block being fixedly connected to a second connecting block.

[0015] Preferably, a jet sleeve is fixedly connected to one side of the second connecting block. The jet sleeve has a circular sleeve structure and a jet port is provided on the inner wall of the jet sleeve.

[0016] Preferably, an air valve is fixedly connected to the inner wall of the air nozzle, and the inner wall of the air valve is connected to the sliding groove of the inner wall of the fixed circular block through the second connecting block and the first connecting block.

[0017] Preferably, a brush strip is fixedly connected to one side of the first connecting block. The brush strip is elastic and used to move the wire. This facilitates wire splitting operations. The surface of the brush strip is provided with anti-slip texture.

[0018] This utility model provides a wire splitting device for wire processing. It has the following beneficial effects:

[0019] 1. This utility model, through the setting of a wire separation and cleaning mechanism, causes the wires to be continuously lifted and detached by push blocks, generating reciprocating vibrations. This vibration causes dust or impurities on the surface of the wires to automatically fall off, ensuring cleanliness during the wire separation process. Simultaneously, this vibration can effectively detect whether there is any hidden damage or breakage in the wires. If abnormal shaking or breakage occurs during the vibration process, staff can promptly detect and address it, improving overall processing efficiency and product quality, and reducing the occurrence of accidents.

[0020] 2. This utility model, through the inclusion of an auxiliary mechanism, uses several brush strips to scrape away protrusions or burrs on the surface of the wire, further improving the smoothness of the wire surface. Subsequently, as the turntable, fixed circular block, and first connecting block rotate, airflow is created, allowing dust-laden air to be quickly carried away, preventing dust from re-adhering to the wire surface, thus further enhancing the cleaning effect during the wire separation process. Simultaneously, the device has a compact overall structure and is simple to operate, achieving efficient wire separation, cleaning, and inspection in one integrated function through the dual action of rotation and vibration.

[0021] 3. This utility model, through the inclusion of an auxiliary mechanism, connects the second connecting block to the jet valve inside the jet sleeve each time the wire passes the push block. Air is rapidly ejected through the jet nozzle, blowing across the surface of the wire directly in front of it, further removing residual dust particles and ensuring the wire surface is clean and free of impurities. Simultaneously, the ejected airflow also provides cooling, preventing the wire from overheating due to friction during high-speed wire splitting and affecting its material properties. The entire process is fully automated, requiring no manual intervention, effectively improving work efficiency and reducing labor intensity. It is suitable for various wire and cable processing production lines. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the turntable of this utility model;

[0024] Figure 3 This utility model Figure 2 Enlarged view of point A;

[0025] Figure 4 This is a schematic diagram of the auxiliary mechanism of this utility model. Figure 1 ;

[0026] Figure 5 This is a schematic diagram of the auxiliary mechanism of this utility model. Figure 2 .

[0027] In the diagram: 1. Motor; 2. Fixed base; 3. Separating and cleaning mechanism; 301. Turntable; 302. Fixed round block; 303. Sliding block; 304. Push block; 305. Spring; 306. Sliding groove; 4. Auxiliary mechanism; 401. First connecting block; 402. Second connecting block; 403. Air jet sleeve; 404. Air jet nozzle; 405. Brush strip; 406. Air jet valve; 5. Placement groove; 6. Rotating shaft; 7. Fixed sleeve; 8. Round hole; 9. Through hole. Detailed Implementation

[0028] Example 1: Please refer to Figure 1-3This utility model provides a technical solution: a wire splitting device for wire processing, including a fixed base 2, a placement groove 5 on the top of the fixed base 2, a motor 1 fixedly connected to one side of the fixed base 2, a rotating shaft 6 fixedly connected to the output end of the motor 1, a fixed sleeve 7 fixedly connected to the outer wall of the rotating shaft 6, and a wire splitting cleaning mechanism 3 provided on the outer wall of the fixed sleeve 7.

[0029] The line clearing mechanism 3 includes:

[0030] Turntable 301, the inner wall of turntable 301 is fixedly connected to the outer wall of fixed sleeve 7, the outer wall of fixed sleeve 7 is provided with a through hole 9, the inner wall of turntable 301 is provided with a round hole 8, the inner wall of turntable 301 is fixedly connected to the outer wall of fixed sleeve 7 through the round hole 8, and turntable 301 is a circular disc structure.

[0031] A fixed circular block 302 is fixedly connected to the outer wall of the turntable 301. The fixed circular block 302 is a circular spherical structure. A push block 304 and a spring 305 are provided on the inner wall of the fixed circular block 302.

[0032] When in use, the wire to be split is wound around the 9 on the fixed sleeve 7 and placed between the two turntables 301. Then, the motor 1 is started to control the rotating shaft 6 to rotate. When the rotating shaft 6 rotates, it drives the turntables 301 to rotate. When the turntables 301 rotate, they will continuously wind the wire between the two turntables 301, forming an orderly coil structure, thus avoiding the wire from getting tangled or messy during the winding process. Simultaneously, during rotation, the surface of the wire touches the push block 304, pushing the push block 304 and sliding block 303 to slide on the inner wall of the fixed circular block 302, and compressing the spring 305 to deform. Each time the wire pushes the push block 304 and sliding block 303 to compress the spring 305 and deform, when the wire detaches from the push block 304, the spring 305 will return to its original shape through its own elasticity, thereby causing the sliding block 303 and push block 304 to reset. The wire is continuously pushed up and detached by the push block 304, generating reciprocating vibration. This vibration causes dust or impurities on the surface of the wire to fall off automatically, ensuring cleanliness during the wire separation process. Furthermore, this vibration can effectively detect whether the wire has hidden damage or breakage. If the wire exhibits abnormal shaking or breakage during vibration, staff can promptly detect and address it, improving overall processing efficiency and product quality, and reducing the occurrence of accidents.

[0033] A sliding block 303 is fixedly connected to one side of the push block 304. The surface of the push block 304 is arc-shaped, and the sliding block 303 is slidably connected to the inner wall of the fixed circular block 302.

[0034] A spring 305 is fixedly connected to one side of the sliding block 303, and one end of the spring 305 is fixedly connected to the inner wall of the fixed round block 302.

[0035] The inner wall of the fixed circular block 302 is provided with a sliding groove 306, and the outer wall of the sliding block 303 is slidably connected to the inner wall of the fixed circular block 302 through the sliding groove 306.

[0036] Example 2: Please refer to Figure 1-5 Based on Embodiment 1, this utility model provides a technical solution: an auxiliary mechanism 4 is provided on the outer wall of the fixed circular block 302. The auxiliary mechanism 4 includes a first connecting block 401. One end of the first connecting block 401 is fixedly connected to the outer wall of the fixed circular block 302. The first connecting block 401 is a square plate structure. The other end of the first connecting block 401 is fixedly connected to a second connecting block 402.

[0037] A jet sleeve 403 is fixedly connected to one side of the second connecting block 402. The jet sleeve 403 is a circular sleeve structure, and a jet port 404 is opened on the inner wall of the jet sleeve 403.

[0038] An air valve 406 is fixedly connected to the inner wall of the air nozzle 404. The inner wall of the air valve 406 is connected to the sliding groove 306 of the inner wall of the fixed circular block 302 through the second connecting block 402 and the first connecting block 401.

[0039] A brush bar 405 is fixedly connected to one side of the first connecting block 401. The brush bar 405 is elastic and is used to move the wire.

[0040] As the wires pass between the two fixed circular blocks 302, they are also agitated by the brush strips 405. These brush strips scrape away any protrusions or burrs on the wire surface, further improving its smoothness. The rotation of the turntable 301, the fixed circular blocks 302, and the first connecting block 401 creates airflow, quickly carrying away any dust and preventing it from re-adhering to the wire surface, thus further enhancing the cleaning effect during the wire separation process. Simultaneously, the device has a compact structure and is easy to operate, achieving efficient wire separation, cleaning, and inspection in one integrated function through the combined action of rotation and vibration.

[0041] Each time the wire passes the push block 304, the curved push block 304 and sliding block 303 deform the spring 305, causing it to slide within the sliding groove 306 in the fixed circular block 302. This compresses the air inside the sliding groove 306, which then passes through the connection between the fixed circular block 302 and the first connecting block 401 into the second connecting block 402. The second connecting block 402 then connects to the air valve 406 inside the air jet sleeve 403, rapidly ejecting the air through the air jet nozzle 404. This airflow then blows across the surface of the wire, further removing residual dust particles and ensuring the wire surface is clean and free of impurities. Simultaneously, the ejected airflow also cools the wire, preventing high temperatures generated during high-speed wire splitting that could affect its material properties. The entire process is fully automated, requiring no manual intervention, effectively improving work efficiency and reducing labor intensity. It is suitable for various wire and cable processing production lines.

[0042] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A wire splitting device for wire processing, comprising a fixed base (2), wherein a placement groove (5) is provided on the top of the fixed base (2), a motor (1) is fixedly connected to one side of the fixed base (2), and a rotating shaft (6) is fixedly connected to the output end of the motor (1), characterized in that: A fixing sleeve (7) is fixedly connected to the outer wall of the rotating shaft (6), and a line cleaning mechanism (3) is provided on the outer wall of the fixing sleeve (7). The branch line cleaning mechanism (3) includes: Turntable (301), the inner wall of the turntable (301) is fixedly connected to the outer wall of the fixed sleeve (7), the outer wall of the fixed sleeve (7) is provided with a through hole (9), the inner wall of the turntable (301) is provided with a round hole (8), the inner wall of the turntable (301) is fixedly connected to the outer wall of the fixed sleeve (7) through the round hole (8), the turntable (301) is a circular disc structure; A fixed circular block (302) is fixedly connected to the outer wall of the turntable (301). The fixed circular block (302) is a circular spherical structure. The inner wall of the fixed circular block (302) is provided with a push block (304) and a spring (305).

2. The wire splitting device for wire processing according to claim 1, characterized in that: A sliding block (303) is fixedly connected to one side of the push block (304). The surface of the push block (304) is an arc surface, and the sliding block (303) is slidably connected to the inner wall of the fixed circular block (302).

3. The wire splitting device for wire processing according to claim 2, characterized in that: A spring (305) is fixedly connected to one side of the sliding block (303), and one end of the spring (305) is fixedly connected to the inner wall of the fixed round block (302).

4. A wire splitting device for wire processing according to claim 3, characterized in that: The inner wall of the fixed circular block (302) is provided with a sliding groove (306), and the outer wall of the sliding block (303) is slidably connected to the inner wall of the fixed circular block (302) through the sliding groove (306).

5. A wire splitting device for wire processing according to claim 4, characterized in that: An auxiliary mechanism (4) is provided on the outer wall of the fixed circular block (302). The auxiliary mechanism (4) includes a first connecting block (401). One end of the first connecting block (401) is fixedly connected to the outer wall of the fixed circular block (302). The first connecting block (401) is a square plate structure. The other end of the first connecting block (401) is fixedly connected to a second connecting block (402).

6. A wire splitting device for wire processing according to claim 5, characterized in that: The second connecting block (402) is fixedly connected to one side of a jet sleeve (403). The jet sleeve (403) is a circular sleeve structure, and the inner wall of the jet sleeve (403) is provided with a jet port (404).

7. A wire splitting device for wire processing according to claim 6, characterized in that: The inner wall of the jet nozzle (404) is fixedly connected to a jet valve (406), and the inner wall of the jet valve (406) is connected to the sliding groove (306) of the inner wall of the fixed circular block (302) through the second connecting block (402) and the first connecting block (401).

8. A wire splitting device for wire processing according to claim 7, characterized in that: A brush bar (405) is fixedly connected to one side of the first connecting block (401). The brush bar (405) is elastic and is used to move the wire.

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