four-head encapsulation mechanism

CN224841355UActive Publication Date: 2026-10-09ZHUHAI KLES MACHINE TECH
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Patent Information

Application Number
CN202522080496.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-27
Publication Date
2026-10-09
Estimated Expiration
2035-09-27

AI Technical Summary

Technical Problem

[0003]目前,传统包胶机通常为两头包胶,由于胶带张力控制不稳定、定位精度差、物料夹持方式单一,导致包胶时效率低、废品率高,往往需要人工辅助拉胶带、对齐、压边,才能勉强提升速度,但是这种方式既增加人力消耗,也无法显著提升效率

Benefits of technology

[0013]与现有技术相比,本实用新型具有如下有益效果:本实用新型的四头包胶机构,通过包胶机构的设计,以四头包胶的方式,实现了高效并行作业,不仅大幅降低了人力成本和操作强度,更显著提升了设备的生产效率与整体产能,同时确保了包胶过程的高精度与产品质量的一致性,同时,按压机构的设置,通过调节件推动安装架带动按压块按压产品,增强包胶时的稳定性,提高了包胶质量。

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Abstract

The utility model provides a four head rubber coating mechanism, include: rubber coating machine and rubber coating mechanism, rubber coating mechanism includes installation disc, fixed column, installation box, rotating rod, fixed ring, magnetic attraction piece, rotating column, clamping block and locating block, the outer wall of rubber coating machine of installation disc installation is in, fixed column and installation disc rotation is connected, installation box installs on fixed column, rotating rod installs in the outer wall of rubber coating machine, fixed ring is set up on rotating rod, magnetic attraction piece installs on rotating column, rotating column installs on rubber coating machine, clamping block installs in the outer wall of rotating column, locating block installs on rubber coating machine. The four head rubber coating mechanism of the utility model embodiment, through the design of rubber coating mechanism, in four head rubber coating mode, has realized efficient parallel operation, not only has reduced manpower cost and operating strength greatly, has improved the production efficiency and overall productivity of equipment more significantly, has guaranteed high accuracy and product quality consistency of rubber coating process simultaneously.
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Description

Technical Field

[0001] This utility model relates to the technical field of coating machines, and more particularly to a four-head coating mechanism. Background Technology

[0002] A tape coating machine is a specialized piece of equipment used to automatically coat the surface of wires, tubes, and other materials with tape. It can achieve efficient and uniform insulation or protection treatment and is widely used in wire processing and manufacturing industries.

[0003] Currently, traditional tape-coating machines typically tape from both ends. Due to unstable tape tension control, poor positioning accuracy, and a single material clamping method, tape-coating efficiency is low and scrap rate is high. Manual assistance is often required to pull the tape, align it, and press the edges to barely increase the speed. However, this method increases manpower consumption and cannot significantly improve efficiency. Utility Model Content

[0004] This utility model aims to at least partially solve one of the technical problems in the above-mentioned technologies.

[0005] Therefore, one objective of this utility model is to propose a four-head coating mechanism. Through the design of the coating mechanism, efficient parallel operation is achieved by coating four heads. This not only significantly reduces labor costs and operational intensity, but also significantly improves the production efficiency and overall capacity of the equipment, while ensuring high precision in the coating process and consistency in product quality.

[0006] To achieve the above objectives, the first aspect of this utility model proposes a four-head coating mechanism, comprising: a coating machine and a coating mechanism. The coating mechanism includes a mounting plate, a fixing column, a mounting box, a rotating rod, a fixing ring, a magnetic block, a rotating column, a locking block, and a positioning block. The mounting plate is mounted on the outer wall of the coating machine. The fixing column is rotatably connected to the mounting plate. The mounting box is mounted on the fixing column. The rotating rod is mounted on the outer wall of the coating machine. The fixing ring is sleeved on the rotating rod. The magnetic block is mounted on the rotating column. The rotating column is mounted on the coating machine. The locking block is mounted on the outer wall of the rotating column. The positioning block is mounted on the coating machine.

[0007] In addition, the four-head rubber-coating mechanism proposed above in this utility model may also have the following additional technical features:

[0008] Specifically, the outer side of the overcoating machine is equipped with a pressing mechanism, which includes an adjusting component, a reinforcing block, a slide rail, a mounting frame, a rotating disk, a connecting column, and a pressing block. The adjusting component is installed on the outer wall of the overcoating machine, the reinforcing block is installed on the telescopic end of the adjusting component, the slide rail is installed on the outer wall of the overcoating machine, the mounting frame is installed on the reinforcing block and is slidably connected to the slide rail, the rotating disk is installed on the outer wall of the mounting frame, one end of the connecting column is connected to the rotating disk, and the pressing block is connected to the other end of the connecting column.

[0009] Specifically, the outer side of the coating machine is equipped with a conveying assembly, which includes a mounting plate, a fixing strip, a mounting block, a clamping block, and a driving component. The mounting plate is slidably connected to the coating machine, the fixing strip is installed on the outer wall of the mounting plate, the mounting block is installed on the fixing strip, the clamping block is installed on the mounting block, and the driving component is installed on the coating machine.

[0010] Specifically, springs are installed on the mounting bracket.

[0011] Specifically, a paddle is installed on the coating machine.

[0012] Specifically, a detector is installed on the coating machine.

[0013] Compared with the prior art, the present invention has the following beneficial effects: The four-head coating mechanism of the present invention, through the design of the coating mechanism, achieves efficient parallel operation by coating with four heads, which not only greatly reduces labor costs and operating intensity, but also significantly improves the production efficiency and overall capacity of the equipment. At the same time, it ensures high precision in the coating process and consistency of product quality. In addition, the setting of the pressing mechanism, through the adjustment component, drives the mounting frame to drive the pressing block to press the product, which enhances the stability during coating and improves the coating quality.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0016] Figure 1 This is a schematic diagram of a four-head adhesive coating mechanism according to an embodiment of the present invention;

[0017] Figure 2 This is a schematic diagram of the four-head coating mechanism according to an embodiment of the present invention.

[0018] Figure 3 This is a schematic diagram of the pressing mechanism of a four-head rubber-coated mechanism according to an embodiment of the present invention;

[0019] Figure 4 This is a schematic diagram of the four-head rubber-coating mechanism conveying assembly according to an embodiment of the present invention.

[0020] Reference numerals: 1. Coating machine; 2. Coating mechanism; 21. Mounting plate; 22. Fixing column; 23. Mounting box; 24. Rotating rod; 25. Fixing ring; 26. Magnetic block; 27. Rotating column; 28. Clamping block; 29. ​​Positioning block; 3. Pressing mechanism; 31. Adjusting component; 32. Reinforcing block; 33. Slide rail; 34. Mounting frame; 35. Rotating plate; 36. Connecting column; 37. Pressing block; 38. Spring; 4. Conveying assembly; 41. Mounting plate; 42. Fixing strip; 43. Mounting block; 44. Clamping block; 45. Driving component; 5. Paddle; 6. Detector. Detailed Implementation

[0021] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0022] The four-head rubber-coating mechanism of this utility model embodiment is described below with reference to the accompanying drawings.

[0023] like Figures 1-4 As shown, the four-head coating mechanism of this utility model embodiment includes: a coating machine 1 and a coating mechanism 2.

[0024] The overcoating mechanism 2 includes an installation plate 21, a fixed column 22, an installation box 23, a rotating rod 24, a fixing ring 25, a magnetic block 26, a rotating column 27, a locking block 28, and a positioning block 29. The installation plate 21 is installed on the outer wall of the overcoating machine 1. The fixed column 22 is rotatably connected to the installation plate 21. The installation box 23 is installed on the fixed column 22. The rotating rod 24 is installed on the outer wall of the overcoating machine 1. The fixing ring 25 is sleeved on the rotating rod 24. The magnetic block 26 is installed on the rotating column 27. The rotating column 27 is installed on the overcoating machine 1. The locking block 28 is installed on the outer wall of the rotating column 27. The positioning block 29 is installed on the overcoating machine 1.

[0025] Specifically, when the coating machine 1 starts coating, the coating mechanism 2 is set up to coat the tape from four ends, improving coating efficiency. First, the mounting plate 21 and the fixing column 22 fix the mounting box 23. At the same time, the fixing column 22 can be rotated as the tape is used continuously. Then, the rotating rod 24 and the fixing ring 25 fix the tape route to minimize tape deflection. The magnetic block 26 holds the product conveyed by the conveying component 4. The rotating column 27 rotates when the coating machine 1 is working to coat the tape. After the product is coated, it is cut by the cutter on the coating machine 1. The clamping block 28 and the positioning block 29 work together to block the rotation of the rotating column 27.

[0026] In one embodiment of this application, such as Figure 3As shown, a pressing mechanism 3 is provided on the outside of the coating machine 1.

[0027] The pressing mechanism 3 includes an adjusting component 31, a reinforcing block 32, a slide rail 33, a mounting bracket 34, a rotating disk 35, a connecting column 36, and a pressing block 37.

[0028] Adjusting component 31 is installed on the outer wall of the coating machine 1, reinforcing block 32 is installed on the telescopic end of adjusting component 31, slide rail 33 is installed on the outer wall of the coating machine 1, mounting frame 34 is installed on reinforcing block 32 and is slidably connected to slide rail 33, rotating disk 35 is installed on the outer wall of mounting frame 34, one end of connecting column 36 is connected to rotating disk 35, and pressing block 37 is connected to the other end of connecting column 36.

[0029] It should be noted that the adjusting component 31 described in this embodiment of the present invention is an electric push rod, which is mainly responsible for driving the pressing block 37 to press the product and prevent the product from sliding during the coating process, thus affecting the coating effect.

[0030] Specifically, when the coating machine 1 is coating, the pressing mechanism 3 is designed to press the product during coating to prevent the product from sliding and affecting the coating effect. First, the adjusting component 31 is activated, and then the adjusting component 31 pushes the mounting frame 34 to slide on the slide rail 33. Second, the connecting column 36 and the pressing block 37 installed on the rotating disk 35 press the product to prevent it from sliding during coating. At the same time, the reinforcing block 32 reinforces the mounting frame 34 and enhances its stability.

[0031] In one embodiment of this application, such as Figure 4 As shown, a conveying assembly 4 is provided on the outside of the coating machine 1.

[0032] The conveying assembly 4 includes a mounting plate 41, a fixing strip 42, a mounting block 43, a clamping block 44, and a driving component 45.

[0033] Mounting plate 41 is slidably connected to the coating machine 1, fixing strip 42 is installed on the outer wall of mounting plate 41, mounting block 43 is installed on fixing strip 42, clamping block 44 is installed on mounting block 43, and driving component 45 is installed on coating machine 1.

[0034] It should be noted that the driving component 45 described in this embodiment of the present invention is a servo motor, which is mainly used to drive the mounting plate 41 to move, so as to achieve the effect of moving the product to be coated.

[0035] Specifically, before the coating machine starts coating, the product to be coated is stably conveyed through the design of the conveying component 4. First, the operator places the product on the clamping block 44, which clamps the product. Then, the drive component 45 is activated, and the servo drive mounting plate 41 slides on the coating machine 1 to start the conveying effect. The fixing strip 42 and the mounting block 43 fix the clamping block 44, enhancing the stability of the clamping.

[0036] In one embodiment of this application, such as Figure 3 As shown, a spring 38 is mounted on the mounting bracket 34.

[0037] Understandably, the installation of spring 38 provides stability when the extrusion mechanism presses and fixes the rubber coating, ensuring that the rubber coating process proceeds normally.

[0038] In one embodiment of this application, such as Figure 1 As shown, a paddle 5 is installed on the coating machine 1.

[0039] Understandably, by installing the pry bar 5, the adhesive tape on the coated product is smoothed out, ensuring the quality of the coating.

[0040] In one embodiment of this application, such as Figure 1 As shown, a detector 6 is installed on the coating machine 1.

[0041] Understandably, the installation of detector 6 is used to detect the tape wrapped around the fixing ring 25. When a condition affecting the coating effect, such as tape breakage or folding, is detected, a prompt will be issued.

[0042] Working Principle: Before the coating machine begins coating, the product to be coated is stably conveyed through the design of the conveying component 4. First, the operator places the product on the clamping block 44, which clamps the product. Then, the drive component 45 is activated, and the servo drive mounting plate 41 slides on the coating machine 1, initiating the conveying effect. The fixing strip 42 and the mounting block 43 fix the clamping block 44, enhancing the stability of the clamping. When the coating machine 1 is coating, the pressing mechanism 3 presses the product during coating to prevent it from sliding and affecting the coating effect. First, the adjusting component 31 is activated, and then the adjusting component 31 pushes the mounting frame 34 to slide on the slide rail 33. Next, the connecting column 36 and the pressing block 37 installed on the rotating disk 35 press the product to prevent it from sliding during coating. At the same time, the reinforcing block 32 reinforces the mounting frame 34, enhancing stability. The spring 38 is installed to lift the product when the extrusion mechanism presses and fixes it during coating. To ensure stability and proper coating, when the coating machine 1 starts coating, the coating mechanism 2 is set up to coat with four heads, improving coating efficiency. First, the mounting plate 21 and the fixing column 22 fix the mounting box 23. At the same time, the fixing column 22 can be rotated by the tape as it is continuously used. Then, the rotating rod 24 and the fixing ring 25 fix the tape route to minimize tape deformation. The detector 6 detects the tape wrapped on the fixing ring 25. When the tape is detected to be broken or folded, which affects the coating effect, a prompt is issued. The magnetic block 26 attracts the product conveyed by the conveying component 4. The rotating column 27 rotates when the coating machine 1 is working to perform coating. After the product is coated, it is cut by the cutter on the coating machine 1. Then, the paddle 5 flattens the tape on the coated product to ensure coating quality. The clamping block 28 and the positioning block 29 work together to block the rotation of the rotating column 27.

[0043] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0044] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0045] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A four-head rubber-coating mechanism, characterized in that, include: A coating machine (1) and a coating mechanism (2) are provided. The coating mechanism (2) includes a mounting plate (21), a fixing column (22), a mounting box (23), a rotating rod (24), a fixing ring (25), a magnetic block (26), a rotating column (27), a locking block (28), and a positioning block (29). The mounting plate (21) is installed on the outer wall of the coating machine (1). The fixing column (22) is rotatably connected to the mounting plate (21). The mounting box (23) is installed on the fixing column (22). The rotating rod (24) is installed on the outer wall of the coating machine (1). The fixing ring (25) is sleeved on the rotating rod (24). The magnetic block (26) is installed on the rotating column (27). The rotating column (27) is installed on the coating machine (1). The locking block (28) is installed on the outer wall of the rotating column (27). The positioning block (29) is installed on the coating machine (1).

2. The four-head coating mechanism according to claim 1, characterized in that, The coating machine (1) is provided with a pressing mechanism (3) on its exterior. The pressing mechanism (3) includes an adjusting component (31), a reinforcing block (32), a slide rail (33), a mounting frame (34), a rotating disk (35), a connecting column (36), and a pressing block (37). The adjusting component (31) is installed on the outer wall of the coating machine (1). The reinforcing block (32) is installed on the telescopic end of the adjusting component (31). The slide rail (33) is installed on the outer wall of the coating machine (1). The mounting frame (34) is installed on the reinforcing block (32) and is slidably connected to the slide rail (33). The rotating disk (35) is installed on the outer wall of the mounting frame (34). One end of the connecting column (36) is connected to the rotating disk (35), and the pressing block (37) is connected to the other end of the connecting column (36).

3. The four-head coating mechanism according to claim 1, characterized in that, The coating machine (1) is externally provided with a conveying assembly (4). The conveying assembly (4) includes a mounting plate (41), a fixing strip (42), a mounting block (43), a clamping block (44), and a driving component (45). The mounting plate (41) is slidably connected to the coating machine (1). The fixing strip (42) is installed on the outer wall of the mounting plate (41). The mounting block (43) is installed on the fixing strip (42). The clamping block (44) is installed on the mounting block (43). The driving component (45) is installed on the coating machine (1).

4. The four-head coating mechanism according to claim 2, characterized in that, A spring (38) is mounted on the mounting bracket (34).

5. The four-head coating mechanism according to claim 2, characterized in that, A paddle (5) is installed on the coating machine (1).

6. The four-head coating mechanism according to claim 1, characterized in that, The coating machine (1) is equipped with a detector (6).