A cutting pin detection mechanism

CN224841488UActive Publication Date: 2026-10-09MINGWEIKE ELECTRONICS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521671973.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-07
Publication Date
2026-10-09
Estimated Expiration
2035-08-07

AI Technical Summary

Technical Problem

[0004]本实用新型的目的在于提供一种裁切插针检测机构,以解决上述背景技术中提出的端子插入操作大多通过工人手工将端子对准骨架插孔,借助简易工具如镊子、压接钳完成插入和固定,操作较为不便,效率较低的问题

Benefits of technology

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

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Abstract

The utility model provides a kind of cutting pin detection mechanism, it is related to transformer wire frame processing field, and it includes: workbench, the top of the workbench is provided with cutting mechanism, the cutting mechanism includes fixed support, terminal volume transmission platform, recess, baffle, fixed frame, first air cylinder, cutting frame and cutting knife, the top of the workbench is provided with pin mechanism, the pin mechanism includes straight line sliding table, sliding block, moving frame, second air cylinder, sliding frame and finger air cylinder, the top of the workbench is fixedly connected with the bottom of collection bin, the top of the workbench is fixedly connected with the bottom of carousel, the top of the workbench is provided with detection assembly, and the detection assembly includes fixed platform, positioning platform, support frame, mounting frame, visual detection camera and lens.The utility model, it is freed from traditional manual terminal alignment skeleton jack, and it is inserted and fixed by means of simple tool, such as forceps, compression tool, it is more inconvenient to operate, and the problem of lower efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of transformer wire frame processing technology, and in particular to a cutting pin detection mechanism. Background Technology

[0002] The transformer frame is a key structural component of the transformer. Transformers are widely used in modern society, and their main components are indispensable. Therefore, the frame plays an irreplaceable role. When processing the transformer frame, terminals need to be inserted into the frame.

[0003] In the existing technology, the terminal insertion operation is mostly carried out by workers manually aligning the terminal with the skeleton socket and using simple tools such as tweezers and crimping pliers to complete the insertion and fixation. The operation is relatively inconvenient and inefficient. Utility Model Content

[0004] The purpose of this utility model is to provide a cutting pin detection mechanism to solve the problem mentioned in the background art that the terminal insertion operation is mostly carried out by workers manually aligning the terminal with the skeleton insertion hole and using simple tools such as tweezers and crimping pliers to complete the insertion and fixation, which is inconvenient and inefficient.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: It includes a workbench, the top of which is provided with a cutting mechanism, the cutting mechanism comprising a fixed bracket, a terminal roll transmission table, a groove, a baffle plate, a fixed frame, a first cylinder, a cutting frame, and a cutting blade; the top of the workbench is provided with a pin insertion mechanism, the pin insertion mechanism comprising a linear slide, a sliding block, a moving frame, a second cylinder, a sliding frame, and a finger cylinder; the top of the workbench is fixedly connected to the bottom of the collection chamber; the top of the workbench is fixedly connected to the bottom of the turntable; and the top of the workbench is provided with a detection component, the detection component comprising a fixed platform, a positioning platform, a support frame, a mounting frame, a visual inspection camera, and a lens.

[0006] In a preferred embodiment, the top of the workbench is fixedly connected to the bottom of the fixed bracket, one side of the fixed bracket is fixedly connected to the bottom of the terminal roll transfer station, a groove is provided on one side of the terminal roll transfer station, and the top of the terminal roll transfer station is fixedly connected to the bottom of the baffle plate.

[0007] In a preferred embodiment, the top of the fixed bracket is fixedly connected to the bottom of the fixed frame, the top of the fixed frame is fixedly connected to the bottom of the first cylinder, the extension end of the first cylinder is fixedly connected to the top of the cutting frame, and the bottom of the cutting frame is fixedly connected to the top of the cutting blade.

[0008] In a preferred embodiment, the top of the worktable is fixedly connected to the bottom of the linear slide, the linear slide is located on one side of the fixed bracket, the two side sliders of the linear slide are fixedly connected to one side of the sliding block, and the top of the sliding block is fixedly connected to the bottom of the movable frame.

[0009] In a preferred embodiment, one side of the movable frame is fixedly connected to one side of the second cylinder, the extension end of the second cylinder is fixedly connected to the top of the sliding frame, the bottom of the sliding frame is fixedly connected to one side of the finger cylinder, and the clamping part of the finger cylinder is movably connected to the inner wall of the groove.

[0010] In a preferred embodiment, the top of the workbench is fixedly connected to the bottom of the collection bin, the collection bin is located at the discharge point of the terminal roll conveyor, and the top of the workbench is fixedly connected to the bottom of the turntable, with placement slots for placing workpieces provided at the top of each of the four ends of the turntable.

[0011] In a preferred embodiment, the top of the workbench is fixedly connected to the bottom of the fixed platform, one side of the fixed platform is fixedly connected to one side of the positioning platform, the fixed platform is located on one side of the turntable, and the included angle between the fixed platform and the fixed bracket is ninety degrees.

[0012] In a preferred embodiment, the top of the fixed platform is fixedly connected to the bottom of the support frame, the outer wall of the support frame is movably connected to the inner wall of the mounting frame, one side of the mounting frame is fixedly connected to one side of the visual inspection camera, and the bottom of the visual inspection camera is fixedly connected to the top of the lens.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, the turntable rotates, positioning the workpiece below the fixed support. Simultaneously, the terminal roll is conveyed to the interior of the terminal roll conveyor table. A baffle plate limits the terminal roll, and a linear slide drives the sliding block and moving frame to move, thereby moving the finger cylinder closer to the terminal. The second cylinder is activated, moving the sliding frame and finger cylinder, allowing the finger cylinder to enter the groove and approach the front end of the terminal. The finger cylinder clamps the front end of the terminal. The first cylinder is activated, moving the cutting frame downward, which in turn drives the cutting blade to cut the terminal roll. Then, the linear slide and the second cylinder are activated, moving the finger cylinder holding the terminal towards the wire frame, thus performing only the pin insertion operation. After the pin insertion operation is completed, it eliminates the problem of traditional manual alignment of the terminal with the skeleton insertion hole, using simple tools such as tweezers and crimping pliers for insertion and fixation, which is inconvenient and inefficient.

[0015] 2. In this utility model, the start turntable rotates the wire frame after the pin is inserted to the top of the positioning platform. The vision inspection camera is then activated to inspect the wire frame through the lens. The terminal rolls with the terminals cut off are collected through the collection bin. By setting up the vision inspection camera, the traditional method of inspection by human eyes is eliminated, thereby ensuring the product qualification rate. Attached Figure Description

[0016] Figure 1 A schematic diagram of the structure of a cutting pin detection mechanism provided by this utility model;

[0017] Figure 2 A schematic diagram of the pin insertion mechanism of a pin cutting and detection mechanism provided by this utility model;

[0018] Figure 3 A schematic diagram of the cutting mechanism for a cutting and insert detection mechanism provided by this utility model;

[0019] Figure 4 This is a schematic diagram of the detection component of a cutting pin detection mechanism provided by this utility model.

[0020] Legend:

[0021] 1. Workbench; 2. Cutting mechanism; 201. Fixed bracket; 202. Terminal roll transfer table; 203. Groove; 204. Baffle plate; 205. Fixed frame; 206. First cylinder; 207. Cutting frame; 208. Cutting knife; 3. Pin insertion mechanism; 301. Linear slide; 302. Sliding block; 303. Moving frame; 304. Second cylinder; 305. Sliding frame; 306. Finger cylinder; 4. Collection bin; 5. Turntable; 6. Detection assembly; 601. Fixed table; 602. Positioning platform; 603. Support frame; 604. Mounting frame; 605. Vision inspection camera; 606. Lens. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-4This utility model provides a technical solution comprising: a workbench 1, a cutting mechanism 2 on the top of the workbench 1, the cutting mechanism 2 including a fixed bracket 201, a terminal roll transfer table 202, a groove 203, a baffle plate 204, a fixed frame 205, a first cylinder 206, a cutting frame 207, and a cutting blade 208; a pin insertion mechanism 3 on the top of the workbench 1, the pin insertion mechanism 3 including a linear slide 301, a sliding block 302, a moving frame 303, a second cylinder 304, a sliding frame 305, and a finger cylinder 306; the top of the workbench 1 is fixedly connected to the bottom of a collection chamber 4; the top of the workbench 1 is fixedly connected to the bottom of a turntable 5; and a detection component 6 on the top of the workbench 1, the detection component 6 including a fixed table 601, a positioning platform 602, a support frame 603, a mounting frame 604, a visual inspection camera 605, and a lens 606.

[0024] In one embodiment, the top of the workbench 1 is fixedly connected to the bottom of the fixed bracket 201, one side of the fixed bracket 201 is fixedly connected to the bottom of the terminal roll transfer table 202, one side of the terminal roll transfer table 202 is provided with a groove 203, and the top of the terminal roll transfer table 202 is fixedly connected to the bottom of the baffle plate 204, the top of the fixed bracket 201 is fixedly connected to the bottom of the fixed frame 205, the top of the fixed frame 205 is fixedly connected to the bottom of the first cylinder 206, the extension end of the first cylinder 206 is fixedly connected to the top of the cutting frame 207, and the bottom of the cutting frame 207 is fixedly connected to the top of the cutting blade 208.

[0025] Specifically: starting the first cylinder 206 drives the cutting frame 207 to move downward, which in turn drives the cutting blade 208 to cut the terminal roll. Cutting the terminal material roll facilitates the subsequent pin insertion operation.

[0026] In one embodiment, the top of the workbench 1 is fixedly connected to the bottom of the linear slide 301, the linear slide 301 is located on one side of the fixed bracket 201, the two side sliders of the linear slide 301 are fixedly connected to one side of the sliding block 302, the top of the sliding block 302 is fixedly connected to the bottom of the movable frame 303, one side of the movable frame 303 is fixedly connected to one side of the second cylinder 304, the extension end of the second cylinder 304 is fixedly connected to the top of the sliding frame 305, the bottom of the sliding frame 305 is fixedly connected to one side of the finger cylinder 306, and the clamping part of the finger cylinder 306 is movably connected to the inner wall of the groove 203.

[0027] Specifically: Activating the linear slide 301 and the second cylinder 304 causes the finger cylinder 306 holding the terminal to move towards the wire frame, thereby enabling only the pin insertion operation. After completing the pin insertion operation, it eliminates the problem of the traditional manual alignment of the terminal with the skeleton socket and the use of simple tools such as tweezers and crimping pliers to complete the insertion and fixation, which is inconvenient and inefficient.

[0028] In one embodiment, the top of the workbench 1 is fixedly connected to the bottom of the collection bin 4, the collection bin 4 is located at the discharge point of the terminal roll conveyor 202, and the top of the workbench 1 is fixedly connected to the bottom of the turntable 5, with placement slots for placing workpieces provided at the top of each of the four ends of the turntable 5.

[0029] Specifically: the terminal rolls with the terminals cut off are collected in the collection bin 4, and the workpieces are transferred to different workstations via the turntable 5, which facilitates the processing of the workpieces.

[0030] In one embodiment, the top of the workbench 1 is fixedly connected to the bottom of the fixed platform 601, one side of the fixed platform 601 is fixedly connected to one side of the positioning platform 602, the fixed platform 601 is located on one side of the turntable 5, and the angle between the fixed platform 601 and the fixed bracket 201 is ninety degrees, the top of the fixed platform 601 is fixedly connected to the bottom of the support frame 603, the outer wall of the support frame 603 is movably connected to the inner wall of the mounting frame 604, one side of the mounting frame 604 is fixedly connected to one side of the visual inspection camera 605, and the bottom of the visual inspection camera 605 is fixedly connected to the top of the lens 606.

[0031] Specifically: The visual inspection camera 605 is activated to inspect the wire frame through the lens 606. By setting up the visual inspection camera 605, the traditional method of inspection by human eyes is eliminated, thereby ensuring the product qualification rate.

[0032] Working principle: First, the worker places the wire frame on the turntable 5. The turntable 5 rotates, positioning the workpiece below the fixed bracket 201. Simultaneously, the terminal roll is transferred to the terminal roll transfer table 202. The terminal roll is limited by the baffle plate 204. The linear slide 301 drives the sliding block 302 and the moving frame 303 to move, which in turn moves the finger cylinder 306 closer to the terminal. The second cylinder 304 is activated, causing the sliding frame 305 and the finger cylinder 306 to move, allowing the finger cylinder 306 to enter the groove 203 and approach the front end of the terminal. The finger cylinder 306 clamps the front end of the terminal. The first cylinder 206 is activated to move the cutting frame 207 downward, which in turn drives the cutting blade 208 to cut the terminal roll. Then, the linear slide 301 and the second cylinder 304 are activated to move the finger cylinder 306 holding the terminal towards the wire frame, thus performing the pin insertion operation. After the pin insertion operation is completed, the turntable 5 is activated to rotate the wire frame after the pin insertion to the top of the positioning platform 602. The vision inspection camera 605 is activated to inspect the wire frame through the lens 606. The terminal roll with the cut terminal is collected through the collection bin 4.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A mechanism for detecting the cutting of insert pins, characterized in that, include: A workbench (1) is provided with a cutting mechanism (2) on its top. The cutting mechanism (2) includes a fixed bracket (201), a terminal roll transfer table (202), a groove (203), a baffle plate (204), a fixed frame (205), a first cylinder (206), a cutting frame (207), and a cutting blade (208). A pin insertion mechanism (3) is provided on the top of the workbench (1). The pin insertion mechanism (3) includes a linear slide (301), a sliding block (302), and a moving frame (303). 03), second cylinder (304), sliding frame (305) and finger cylinder (306), the top of the workbench (1) is fixedly connected to the bottom of the collection chamber (4), the top of the workbench (1) is fixedly connected to the bottom of the turntable (5), the top of the workbench (1) is provided with a detection component (6), the detection component (6) includes a fixed platform (601), a positioning platform (602), a support frame (603), a mounting frame (604), a visual inspection camera (605) and a lens (606).

2. The cutting pin detection mechanism according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to the bottom of the fixed bracket (201), one side of the fixed bracket (201) is fixedly connected to the bottom of the terminal roll transfer table (202), a groove (203) is provided on one side of the terminal roll transfer table (202), and the top of the terminal roll transfer table (202) is fixedly connected to the bottom of the baffle plate (204).

3. The cutting pin detection mechanism according to claim 2, characterized in that: The top of the fixed bracket (201) is fixedly connected to the bottom of the fixed frame (205), the top of the fixed frame (205) is fixedly connected to the bottom of the first cylinder (206), the extension end of the first cylinder (206) is fixedly connected to the top of the cutting frame (207), and the bottom of the cutting frame (207) is fixedly connected to the top of the cutting blade (208).

4. The cutting pin detection mechanism according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to the bottom of the linear slide (301). The linear slide (301) is located on one side of the fixed bracket (201). The sliders on both sides of the linear slide (301) are fixedly connected to one side of the sliding block (302). The top of the sliding block (302) is fixedly connected to the bottom of the movable frame (303).

5. The cutting pin detection mechanism according to claim 4, characterized in that: One side of the movable frame (303) is fixedly connected to one side of the second cylinder (304), the extension end of the second cylinder (304) is fixedly connected to the top of the sliding frame (305), the bottom of the sliding frame (305) is fixedly connected to one side of the finger cylinder (306), and the clamping part of the finger cylinder (306) is movably connected to the inner wall of the groove (203).

6. The cutting pin detection mechanism according to claim 1, characterized in that: The collection bin (4) is located at the discharge point of the terminal roll conveyor (202), and the top of each of the four ends of the turntable (5) is provided with a placement slot for placing the workpiece.

7. The cutting pin detection mechanism according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to the bottom of the fixed platform (601), one side of the fixed platform (601) is fixedly connected to one side of the positioning platform (602), the fixed platform (601) is located on one side of the turntable (5), and the included angle between the fixed platform (601) and the fixed bracket (201) is ninety degrees.

8. The cutting pin detection mechanism according to claim 7, characterized in that: The top of the fixed platform (601) is fixedly connected to the bottom of the support frame (603), the outer wall of the support frame (603) is movably connected to the inner wall of the mounting frame (604), one side of the mounting frame (604) is fixedly connected to one side of the visual inspection camera (605), and the bottom of the visual inspection camera (605) is fixedly connected to the top of the lens (606).