A transformer wire arranging jig
Patent Information
- Application Number
- CN202522007781.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-18
AI Technical Summary
1.对作业人员的操作规范和技术掌握有较高的要求,且在作业时会因作业人员技术问题造成脱线、断线、错脚、反向等不良品;
1、在进行理线时,作业人员将线包理好填装入卡壳槽内后,用镊子夹住线后靠向引脚顺势拉出使线卡入凹槽两侧的拉簧中,不需要转圈,整个作业过程只需直接拉线靠桩带出即可(即线卡入容纳开口内)。
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Figure CN224841510U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer cable management fixtures, and in particular to a transformer cable management fixture. Background Technology
[0002] The traditional steps for handling the wire winding of network transformer pins using wire management jigs include: after the operator fills the bottom shell, it is firmly fixed to the clamp plate with a strip of medical tape; the operator arranges the wire bundle and fills it into the clamping slot, uses tweezers to hold the copper wire and pulls it into the slot, close to the PIN, and winds it clockwise once to below the middle of the PIN, then pulls the copper wire end out of the clamping slot, and so on until the specified number of wire bundles are wrapped, thus completing one semi-finished product; the operator places the completed semi-finished products in a special iron tray, and after reaching the specified number, it is sent to the next process for wire brushing and cutting; the operator uses a motor to wind the cut semi-finished products, and after visual inspection, they are sent to the soldering room for tinning.
[0003] The above method for cable management has the following drawbacks: 1. It requires a high level of operational skills and technical expertise from the operators, and defects such as loose threads, broken threads, misaligned threads, and reversed threads may occur due to the operators' technical problems during operation; 2. The work process is relatively complicated, but the tolerance for defective products is high; 3. The method of manually rotating the pile by the operator can easily cause wrist pain and weakness over time, leading to unstable operation and greatly increasing the probability of quality problems. 4. Existing technologies require long training cycles and slow adaptation for operators, which is not conducive to the high-quality and stable development of workshop production. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a transformer cable management tool. When managing the cable, the operator arranges the cable bundle and fills it into the slot. Then, the operator uses tweezers to hold the cable and pulls it out towards the pin so that the cable is inserted into the tension springs on both sides of the groove. There is no need to turn the cable. The entire operation can be completed by simply pulling the cable out along the pin (i.e., the cable is inserted into the receiving opening).
[0005] The technical solution adopted in this utility model is: A transformer cable management fixture, comprising: The fixture body has a limit opening at its top; A positioning component for fixing the transformer is provided at the bottom of the limiting opening; A tension spring assembly is provided along the length of the fixture body and is located on both sides of the limiting opening; The tension spring assembly includes: The mounting rod is installed on the top of the fixture body; A spring body is sleeved on the mounting rod. After installation, the spring body is in a stretched state, and the coil pitch of the spring body forms an opening for accommodating the leads of the transformer coil.
[0006] Optionally, the bottom of the limiting opening is provided with a mounting groove, and the positioning element is disposed in the mounting groove.
[0007] Optionally, the positioning element is a magnet.
[0008] Optionally, the fixture body is made of insulating material.
[0009] Optionally, the limiting opening includes, from top to bottom, a limiting part and a positioning part, wherein the limiting part matches the end of the transformer housing with pins, and the positioning part matches the end of the transformer housing away from the pins.
[0010] Optionally, the transformer cable management fixture further includes: Fixing components used to secure the housing of a transformer.
[0011] Optionally, the fixing component includes: handle; A connecting rod, one end of which is connected to one end of the handle; The pressing rod is connected to the other end of the connecting rod, and the pressing rod and the connecting rod have a height difference after the pressing rod is connected.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. When organizing the cable, the operator organizes the cable bundle and fills it into the slot. Then, the operator uses tweezers to hold the cable and pulls it towards the pin so that the cable is inserted into the tension springs on both sides of the groove. There is no need to turn it. The entire operation can be carried out by simply pulling the cable along the pin (i.e., the cable is inserted into the receiving opening).
[0013] 2. Using this fixture for cable management makes the process smoother. The operation is simple, the learning curve is short, and operator stability is improved, ultimately increasing product quality and output.
[0014] 3. It can eliminate the brushing process, and the improved quality reduces the burden on the motor and visual inspection positions, shortens the process flow time, and is conducive to the efficient and stable development of the workshop. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a side view of a jig for managing transformer wires.
[0017] Figure 2 This is a schematic diagram of the main structure of a jig for managing transformer wires.
[0018] Figure 3 This is a schematic diagram showing the disassembled structure of a transformer cable management fixture.
[0019] Figure 4 This is a structural diagram of a fixed component.
[0020] Figure 5 This is a schematic diagram of a transformer.
[0021] Figure 6 This is a schematic diagram showing the position and structure of the transformer wire management jig, coil, and fixing components.
[0022] Figure label: 1. Fixture body; 11. Limiting opening; 12. Mounting slot; 13. Limiting part; 14. Positioning part; 2. Positioning components; 3. Tension spring assembly; 31. Mounting rod; 32. Spring body; 33. Receiving opening; 4. Fixing component; 41. Handle; 42. Connecting rod; 43. Pressing rod. Detailed Implementation
[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0024] In the description of this utility model, it should be understood that the terms "length", "upper", "lower", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0027] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0028] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, this utility model embodiment provides a transformer cable management fixture, including: a fixture body 1, a positioning member 2 for fixing the transformer, and a tension spring assembly 3. A limiting opening 11 is provided at the top of the fixture body 1. The positioning member 2 is located at the bottom of the limiting opening 11. Tension spring assemblies 3 are provided on both sides of the top of the fixture body 1 along its length direction, and the tension spring assemblies 3 are located on both sides of the limiting opening 11.
[0030] In use, place the transformer housing into the limiting opening 11, with the pins on the transformer housing facing the opening direction of the limiting opening 11. Then, insert the coil into the transformer housing, pull out the lead wire of the coil, and fix it to the tension spring assembly 3.
[0031] It should be noted that the positioning element 2 is a magnet, which attracts the iron set on the transformer housing.
[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, more specifically, the tension spring assembly 3 includes a mounting rod 31 and a spring body 32. The mounting rod 31 is mounted on the top of the fixture body 1. The spring body 32 is sleeved on the mounting rod 31 and is in a stretched state after installation. The coil pitch of the spring body 32 forms a receiving opening 33 for accommodating the leads of the transformer coil.
[0033] To facilitate the lead-out and positioning of the transformer coil leads, mounting rods 31 are provided on both sides of the top of the fixture body 1. Tension springs are sleeved on the mounting rods 31, and after installation, the tension springs are in a stretched state. After the leads are led out, they are shaped by the mounting rods 31, and after shaping, the leads are secured in the receiving opening 33.
[0034] More specifically, when organizing the cable, the operator organizes the cable bundle and fills it into the slot. Then, using tweezers, the operator holds the cable and pulls it towards the pin, causing the cable to be inserted into the tension springs on both sides of the groove. There is no need to turn the cable. The entire process can be completed simply by pulling the cable directly along the pin (i.e., the cable is inserted into the receiving opening 33).
[0035] Using this fixture for cable management makes the process smoother. The operation is simple, the learning curve is short, and operator stability is improved, ultimately increasing product quality and output.
[0036] At the same time, it can eliminate the brushing process, and the improved quality reduces the burden on the motor and visual inspection positions, shortens the process flow time, and is conducive to the efficient and stable development of the workshop.
[0037] In one embodiment, such as Figure 1 , Figure 2 and Figure 3 As shown, in order to facilitate installation on the positioning member 2, an installation groove 12 is provided at the bottom of the limiting opening 11, and the positioning member 2 is disposed in the installation groove 12.
[0038] In one embodiment, to improve the safety of the fixture body 1 during use, the fixture body 1 is made of insulating material.
[0039] In one embodiment, such as Figure 1 , Figure 2 and Figure 3 As shown, to facilitate the limiting of the transformer housing, the limiting opening 11 includes a limiting part 13 and a positioning part 14 from top to bottom. The limiting part 13 matches the end of the transformer housing with pins; the positioning part 14 matches the end away from the pins of the transformer.
[0040] In one embodiment, such as Figure 4 and Figure 6 As shown, the transformer cable management fixture further includes: a fixing component 4 for fixing the transformer housing.
[0041] More specifically, the fixing assembly 4 includes a handle 41, a connecting rod 42, and a pressing rod 43. The connecting rod 42 is connected to one end of the handle 41. The pressing rod 43 is connected to the other end of the connecting rod 42, and the pressing rod 43 and the connecting rod 42 have a height difference after connection.
[0042] To facilitate further securing of the transformer casing, the operator holds handle 41, causing the pressing rod 43 to press against the transformer casing.
[0043] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A transformer cable management fixture, characterized in that, include: The fixture body has a limit opening at its top; A positioning component for fixing the transformer is provided at the bottom of the limiting opening; A tension spring assembly is provided along the length of the fixture body and is located on both sides of the limiting opening; The tension spring assembly includes: The mounting rod is installed on the top of the fixture body; A spring body is sleeved on the mounting rod. After installation, the spring body is in a stretched state, and the coil pitch of the spring body forms an opening for accommodating the leads of the transformer coil.
2. The transformer cable management fixture according to claim 1, characterized in that, The bottom of the limiting opening is provided with an installation groove, and the positioning element is disposed in the installation groove.
3. The transformer cable management fixture according to claim 1 or 2, characterized in that, The positioning element is a magnet.
4. The transformer cable management fixture according to claim 1, characterized in that, The fixture body is made of insulating material.
5. The transformer cable management fixture according to claim 1, characterized in that, The limiting opening includes, from top to bottom, a limiting part and a positioning part. The limiting part matches the end of the transformer housing with pins. The positioning part matches the end of the transformer housing away from the pins.
6. The transformer cable management fixture according to claim 1, characterized in that, The transformer cable management fixture further includes: Fixing components used to secure the housing of a transformer.
7. The transformer cable management fixture according to claim 6, characterized in that, The fixing component includes: handle; A connecting rod, one end of which is connected to one end of the handle; The pressing rod is connected to the other end of the connecting rod, and the pressing rod and the connecting rod have a height difference after the pressing rod is connected.