Portable battery heat conduction structure

CN224841911UActive Publication Date: 2026-10-09SHENZHEN FAST LANE NEW ENERGY DEV
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Patent Information

Application Number
CN202521867100.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2026-10-09
Estimated Expiration
2035-09-01

AI Technical Summary

Technical Problem

[0006]本实用新型提供一种便捷式电池热传导结构,解决了传统的热传导结构稳定性较差电池在不同工况和温度变化影响整体热管理效果的问题

Benefits of technology

本实用新型提供一种便捷式电池热传导结构,为了提高便捷式电池热传导结构的导热效果,在每个电池组之间均安装一个由薄铝片基片和散热片组成的导热组件,利用导热组件的高导热性能,提高热传导效率和效果,并且让散热片穿过穿口位于风道中,配合可以控制转速和功率的散热组件提供的空气流失增加,实现风冷散热,同时配合过滤组件可以避免灰尘进入到风道的内部,有利于提高导热组件长时间使用导热的稳定性,通过该设计大幅提升热传导效率,显著缩小电池温度波动,有效减轻高温对电池寿命的影响,同时通过智能调节降低风扇能耗,增强系统整体可靠性,能够适配多种温差环境下的光储充需求,为电池稳定运行提供有力保障。

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Abstract

The utility model provides a portable battery heat conduction structure. The portable battery heat conduction structure comprises a bottom frame, a frame, the frame fixedly connected at the top of bottom frame, install a plurality of battery groups at the top of frame bottom frame, and a heat conduction assembly is arranged between every two battery groups, the heat conduction assembly contains thin aluminium sheet, substrate, fin, the bottom of one side of thin aluminium sheet and substrate is L shape distribution, the fin is installed at the bottom of a plurality of thin aluminium sheets, and a plurality of through -going openings are set up at the top of frame. The portable battery heat conduction structure provided by the utility model improves the heat conduction efficiency greatly through the design, significantly reduces the battery temperature fluctuation, effectively reduces the influence of high temperature on the battery life, reduces the fan energy consumption through intelligent adjustment, enhances the overall reliability of system, can adapt to the light storage and filling demand under a variety of temperature difference environment, provides strong guarantee for the stable operation of battery.
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Description

Technical Field

[0001] This utility model relates to the field of battery heat conduction technology, and in particular to a convenient battery heat conduction structure. Background Technology

[0002] A battery is a cup, tank, or other container or composite container containing an electrolyte solution and metal electrodes to generate an electric current. It is a device that converts chemical energy into electrical energy and has positive and negative electrodes. With the advancement of technology, the term "battery" now generally refers to small devices that can generate electrical energy, such as solar cells. The main performance parameters of a battery are electromotive force, capacity, specific energy, and resistance.

[0003] Battery thermal conduction is the process by which heat is transferred inside the battery through collisions of microscopic particles. The principle is based on the thermal motion of molecules. Molecules in high-temperature regions have high kinetic energy and transfer energy to molecules in low-temperature regions through collisions, allowing heat to diffuse from the heat-generating parts to the low-temperature parts. Its function is to maintain the battery temperature balance, avoid local overheating that could lead to performance degradation, shortened lifespan, or even thermal runaway; and ensure that the battery operates within a suitable temperature range, ensuring charging and discharging efficiency and safety. It is the core component of the battery thermal management system.

[0004] Traditional battery heat conduction suffers from unstable heat conduction efficiency and insufficient adhesion durability. At the same time, the air duct heat dissipation lacks dynamic adjustment capability, making it difficult to cope with temperature changes of the battery under different operating conditions and environments, resulting in limited overall thermal management effectiveness.

[0005] Therefore, it is necessary to provide a convenient battery heat conduction structure to solve the above-mentioned technical problems. Utility Model Content

[0006] This invention provides a convenient battery heat conduction structure, which solves the problem that the poor stability of traditional heat conduction structures affects the overall thermal management effect of batteries under different operating conditions and temperature changes.

[0007] To solve the above-mentioned technical problems, the present invention provides a convenient battery heat conduction structure including: a base frame; The frame is fixedly connected to the top of the bottom frame. Multiple battery packs are installed on the top of the bottom frame. A heat-conducting component is provided between every two battery packs. The heat-conducting component includes a thin aluminum sheet, a substrate, and a heat sink. The thin aluminum sheet and the bottom of one side of the substrate are distributed in an L-shape. The heat sink is installed on the bottom of the multiple thin aluminum sheets. Multiple openings are provided on the top of the frame. Multiple through-flow air ducts are provided on both sides of the bottom frame. A heat dissipation component is installed on one side of the bottom frame. A filter component is installed on the other side of the bottom frame. Partitions are provided on both sides of the inner wall of the frame. The bayonet is located at the top of the frame on the outer surface, and a top cover is installed at the top of the frame through multiple fixing structures. The vent and air duct are connected, and the thin aluminum sheet and heat sink are connected through the vent; We use thin aluminum sheets with a thickness of 0.1 to 0.2 mm and a fixed size. We make an L-shape at the bottom and place one sheet between every two batteries when fixing them. We roll the bottom L-shape with two extra layers to conduct the heat from the battery to the bottom. Then, the bottom is placed tightly against the top of a downward-facing aluminum heat sink, so that the heat from the battery can be quickly transferred to the heat sink. The bottom of the heat sink uses comb-shaped heat sink fins as an air duct. We seal the air duct so that heat can be exchanged when the air flows through it.

[0008] Preferably, handles are installed on both sides of the frame near the top, and monitoring components are installed on the top of the top cover through monitoring ports; The monitoring component is used to monitor the temperature of the battery pack at different locations.

[0009] Preferably, the monitoring component includes a fixed base and a monitoring component, wherein the fixed base is used to install the monitoring component into the monitoring port.

[0010] Preferably, the top of the top cover has a fixing opening, a control panel is installed inside the fixing opening, and a sealing cover is installed on the top of the inner wall of the fixing opening; The sealing cap is used to seal the fixing opening.

[0011] Preferably, the heat dissipation assembly includes a heat dissipation component and an interception mesh, the heat dissipation component is installed on one side of the bottom frame, the interception mesh is installed on one side of the heat dissipation component, and the filter assembly includes a filter frame and an interception component, the filter frame is installed on the other side of the bottom frame, and the interception component is installed inside the filter frame; The heat dissipation component consists of a frame and multiple independently operating cooling fans, while the interception component is used to filter dust.

[0012] Preferably, an adjustment component is installed at the bottom of the base frame. The adjustment component includes an installation structure and an adjustment structure. The installation structure is used to install the adjustment structure at the bottom of the base frame.

[0013] Preferably, the thermally conductive component comprises an aluminum alloy material, a thermally conductive silicone layer, and a graphene coating, wherein the thermally conductive silicone layer is installed between the aluminum alloy material and the graphene coating; A composite thermal conductive component is composed of aluminum alloy material, thermally conductive silicone layer and graphene coating.

[0014] Preferably, one side of the thermally conductive silicone layer has multiple filling openings, and each filling opening is filled with paraffin pellets; Paraffin pellets are normally solid, but they liquefy when heated.

[0015] Compared with related technologies, the convenient battery heat conduction structure provided by this utility model has the following advantages: This invention provides a convenient battery heat conduction structure. To improve the heat conduction effect of the convenient battery heat conduction structure, a heat conduction component consisting of a thin aluminum substrate and a heat sink is installed between each battery pack. Utilizing the high thermal conductivity of the heat conduction component, the heat conduction efficiency and effect are improved. The heat sink passes through the opening and is located in the air duct. Combined with the increased airflow provided by the heat dissipation component, which can control the speed and power, air cooling is achieved. At the same time, the filter component can prevent dust from entering the interior of the air duct, which is beneficial to improving the thermal stability of the heat conduction component during long-term use. This design significantly improves the heat conduction efficiency, significantly reduces battery temperature fluctuations, effectively reduces the impact of high temperature on battery life, and reduces fan energy consumption through intelligent adjustment, enhancing the overall reliability of the system. It can adapt to the photovoltaic energy storage and charging needs under various temperature difference environments, providing a strong guarantee for stable battery operation. Attached Figure Description

[0016] Figure 1 A schematic diagram of the first embodiment of the convenient battery heat conduction structure provided by this utility model; Figure 2 A schematic diagram of the base frame is provided for this utility model; Figure 3 A schematic diagram of the structure of the heat-conducting component is provided for this utility model; Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown; Figure 5 Provided for this utility model Figure 3 An enlarged view of point B shown; Figure 6 A schematic diagram of the second embodiment of the convenient battery heat conduction structure provided by this utility model; Figure 7 Provided for this utility model Figure 6 A magnified view of point C shown.

[0017] The diagram is labeled: 1. Bottom frame; 2. Heat dissipation components, 201. Heat dissipation parts, 202. Interception net; 3. Frame, 4. Handle, 5. Fixing structure, 6. Top cover, 7. Monitoring port; 8. Monitoring components; 801. Mounting base; 802. Monitoring unit; 9. Adjustment components; 901. Mounting structure; 902. Adjustment structure; 10. Filtering component; 101. Filter frame; 102. Interception component; 11. Bayonet; 12. Separator; 13. Sealing cover; 14. Control panel; 15. Fixing port; 16. Battery pack; 17. Thermal conductive components; 1701. Aluminum alloy material; 1702. Thermally conductive silicone layer; 1703. Graphene coating; 171. Thin aluminum sheet; 172. Substrate; 173. Heat sink. 18. Perforation, 19. Paraffin pellet, 20. Air duct, 21. Filler opening. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments. Example

[0019] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of the first embodiment of the convenient battery heat conduction structure provided by this utility model; Figure 2 A schematic diagram of the base frame is provided for this utility model; Figure 3 A schematic diagram of the structure of the thin aluminum sheet is provided for this utility model; Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown; Figure 5 Provided for this utility model Figure 3 The enlarged view at point B is shown. The portable battery heat conduction structure includes: a base frame 1; The frame 3 is fixedly connected to the top of the bottom frame 1. Multiple battery packs 16 are installed on the top of the bottom frame 1. A heat-conducting component 17 is provided between every two battery packs 16. The heat-conducting component 17 includes a thin aluminum sheet 171, a substrate 172, and a heat sink 173. The bottom of the thin aluminum sheet 171 and the substrate 172 are arranged in an L-shape. The heat sink 173 is installed on the bottom of the multiple thin aluminum sheets 171. Multiple through holes 18 are opened on the top of the frame 3. Multiple through air ducts 20 are opened on both sides of the bottom frame 1. A heat dissipation component 2 is installed on one side of the bottom frame 1. A filter component 10 is installed on the other side of the bottom frame 1. Partitions 12 are provided on both sides of the inner wall of the frame 3. The bayonet 11 is located on the top of the frame 3 on the outer surface, and the top of the frame 3 is fitted with a top cover 6 by a plurality of fixing structures 5. The through-hole 18 and the air duct 20 are connected. The thin aluminum sheet 171 and the heat sink 173 are connected through the through-hole 18. The filter assembly 10 and the heat dissipation assembly 2 are positioned corresponding to the connected air duct 20. The heat sink 173 is located in the air duct 20. The front and back sides of the inner wall of the frame 3 are also provided with partitions 12, which are made of flame-retardant material.

[0020] Please refer to Figure 1 Handles 4 are installed on both sides of the frame 3 near the top, and monitoring components 8 are installed on the top of the top cover 6 through monitoring ports 7. Monitoring component 8 is used to monitor the temperature of battery pack 16 at different locations.

[0021] Please refer to Figure 1 and Figure 3 The monitoring component 8 includes a fixed base 801 and a monitoring component 802. The fixed base 801 is used to install the monitoring component 802 in the monitoring port 7. The monitoring component 802 is a sensor that can monitor temperature.

[0022] Please refer to Figure 3 The top of the top cover 6 has a fixing opening 15, the inside of the fixing opening 15 is equipped with a control panel 14, and the top of the inner wall of the fixing opening 15 is equipped with a sealing cover 13. The sealing cap 13 is used to seal the fixing port 15, and the control panel 14 is the controller for the operation of the battery pack 16.

[0023] Please refer to Figure 1 , Figure 2 and Figure 3 The heat dissipation assembly 2 includes a heat dissipation component 201 and an interception net 202. The heat dissipation component 201 is installed on one side of the bottom frame 1, and the interception net 202 is installed on one side of the heat dissipation component 201. The filter assembly 10 includes a filter frame 101 and an interception component 102. The filter frame 101 is installed on the other side of the bottom frame 1, and the interception component 102 is installed inside the filter frame 101. The heat dissipation component 201 consists of a frame and multiple independently operating cooling fans, and the interception component 102 is used to filter dust.

[0024] Please refer to Figure 1 , Figure 3 and Figure 5 An adjustment component 9 is installed at the bottom of the base frame 1. The adjustment component 9 includes a mounting structure 901 and an adjustment structure 902. The mounting structure 901 is used to install the adjustment structure 902 at the bottom of the base frame 1. The threaded connection between the adjustment structure 902 and the mounting structure 901 is used to adjust the stability of the base frame 1.

[0025] The working principle of the convenient battery heat conduction structure provided by this utility model is as follows: A heat-conducting component 17, consisting of a thin aluminum sheet 171, a substrate 172, and a heat sink 173, is installed between each battery pack 16. The high thermal conductivity of the heat-conducting component 17 improves the efficiency and effectiveness of heat transfer. The heat sink 173 passes through the through-hole 18 and is located in the air duct 20. Combined with the increased airflow provided by the heat dissipation component 2, which can control the speed and power, air cooling is achieved. At the same time, the filter component 10 can prevent dust from entering the interior of the air duct 20, which helps to improve the thermal stability of the heat-conducting component 17 during long-term use. In actual use, the heat generated by the battery pack 16 is conducted to the heat-conducting component 17 and introduced into the interior of the air duct 20. During this process, the heat dissipation component 2 can be activated to provide suction, exhausting the hot air from the air duct 20 and adsorbing the filtered cold air into the air duct 20.

[0026] Compared with related technologies, the convenient battery heat conduction structure provided by this utility model has the following advantages: To improve the thermal conductivity of the portable battery thermal conduction structure, a thermal conductive component 17 consisting of a thin aluminum sheet 171, a substrate 172, and a heat sink 173 is installed between each battery pack 16. Utilizing the high thermal conductivity of the thermal conductive component 17, the thermal conduction efficiency and effectiveness are improved. The heat sink 173 passes through the through-hole 18 and is located in the air duct 20. Combined with the increased airflow provided by the heat dissipation component 2, which allows for controllable speed and power, air cooling is achieved. Simultaneously, the filter component 10 prevents dust from entering the air duct 20, which helps improve the thermal stability of the thermal conductive component 17 during long-term use. This design significantly improves thermal conduction efficiency, significantly reduces battery temperature fluctuations, effectively mitigates the impact of high temperatures on battery life, and reduces fan energy consumption through intelligent adjustment, enhancing the overall reliability of the system. It can adapt to the photovoltaic energy storage and charging needs under various temperature differences, providing strong support for stable battery operation. Example

[0027] Please refer to the following: Figures 6-7 , Figure 6 A schematic diagram of the second embodiment of the convenient battery heat conduction structure provided by this utility model; Figure 7 Provided for this utility model Figure 6 The enlarged view at point C shows a convenient battery heat conduction structure based on the first embodiment of this application. The second embodiment of this application proposes another convenient battery heat conduction structure. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.

[0028] Specifically, the difference in the convenient battery heat conduction structure provided in the second embodiment of this application is that, please refer to... Figure 6The thermally conductive component 17 includes an aluminum alloy material 1701, a thermally conductive silicone layer 1702, and a graphene coating 1703, wherein the thermally conductive silicone layer 1702 is installed between the aluminum alloy material 1701 and the graphene coating 1703. A composite thermal conductive component 17 is composed of aluminum alloy material 1701, thermally conductive silicone layer 1702, and graphene coating 1703.

[0029] Please refer to Figure 7 The thermally conductive silicone layer 1702 has multiple filling holes 21 on one side, and each filling hole 21 is filled with paraffin pellets 19. Paraffin pellets are normally solid, but they liquefy when heated and slowly solidify after the heat dissipates.

[0030] Compared with related technologies, the convenient battery heat conduction structure provided by this utility model has the following advantages: To improve the heat conduction and heat dissipation of the thermal conductive component 17 under extreme conditions, the thermal conductive component 17 is composed of an aluminum alloy material 1701, a thermally conductive silicone layer 1702, and a graphene coating 1703. Paraffin pellets 19 are placed into the filling port 21 on the thermally conductive silicone layer 1702. When the thermal conductive component 17 is subjected to a temperature close to the phase change point, the paraffin pellets 19 absorb heat and change from solid to liquid. The latent heat of phase change reduces the instantaneous thermal pressure of the aluminum sheet. When the temperature drops, the material solidifies and releases heat, which is conducted out by the heat sink 173 and the air duct 20. This design reduces the peak battery temperature under extreme conditions, slows down the rate of temperature rise, and avoids thermal shock damage to the battery pack 16.

[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A convenient battery heat conduction structure, characterized in that, include: bottom frame; The frame is fixedly connected to the top of the bottom frame. Multiple battery packs are installed on the top of the bottom frame. A heat-conducting component is provided between every two battery packs. The heat-conducting component includes a thin aluminum sheet, a substrate, and a heat sink. The thin aluminum sheet and the bottom of one side of the substrate are distributed in an L-shape. The heat sink is installed on the bottom of the multiple thin aluminum sheets. Multiple openings are provided on the top of the frame. Multiple through-flow air ducts are provided on both sides of the bottom frame. A heat dissipation component is installed on one side of the bottom frame. A filter component is installed on the other side of the bottom frame. Partitions are provided on both sides of the inner wall of the frame. The bayonet is located at the top of the frame on the outer surface, and a top cover is installed on the top of the frame through multiple fixing structures.

2. The convenient battery heat conduction structure according to claim 1, characterized in that, Handles are installed on both sides of the frame near the top, and monitoring components are installed on the top of the top cover through monitoring ports.

3. The convenient battery heat conduction structure according to claim 2, characterized in that, The monitoring assembly includes a fixed base and a monitoring component, wherein the fixed base is used to install the monitoring component into the monitoring port.

4. The convenient battery heat conduction structure according to claim 1, characterized in that, The top of the top cover has a fixing opening, inside which a control panel is installed, and on the top of the inner wall of the fixing opening is a sealing cover.

5. The convenient battery heat conduction structure according to claim 1, characterized in that, The heat dissipation assembly includes a heat dissipation component and an interception mesh. The heat dissipation component is installed on one side of the bottom frame, and the interception mesh is installed on one side of the heat dissipation component. The filter assembly includes a filter frame and an interception component. The filter frame is installed on the other side of the bottom frame, and the interception component is installed inside the filter frame.

6. The convenient battery heat conduction structure according to claim 1, characterized in that, An adjustment component is installed at the bottom of the base frame. The adjustment component includes a mounting structure and an adjustment structure. The mounting structure is used to install the adjustment structure at the bottom of the base frame.

7. The convenient battery heat conduction structure according to claim 1, characterized in that, The thermally conductive component comprises an aluminum alloy material, a thermally conductive silicone layer, and a graphene coating, wherein the thermally conductive silicone layer is installed between the aluminum alloy material and the graphene coating.

8. The convenient battery heat conduction structure according to claim 7, characterized in that, The thermally conductive silicone layer has multiple filling ports on one side, and each filling port contains paraffin pellets.