An automated production apparatus for assembling filter terminals
Patent Information
- Application Number
- CN202522593345.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-08
AI Technical Summary
目前,这一包含多端子插接和折弯固定的装配工序主要依赖人工操作完成,由于涉及多个零部件的精准定位、顺序装配及折弯角度控制,导致操作步骤繁琐、作业周期较长;这种人工作业模式不仅生产效率低下,难以匹配现代化产线的节拍要求,更因人工操作固有的不稳定性影响了产品装配质量的一致性,成为制约滤波器产品规模化高效生产
设备运行时,通过第一供料组件提供盖板部件,第一二维驱动组件带动上料夹爪移至第一供料组件处夹取盖板,并将其转运放置于治具上;转盘机构驱动盘体旋转,使治具依次经过多个组装工位、第一折弯机构和下料机构;
Smart Images

Figure CN224842290U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter product manufacturing, and in particular to an automated production equipment for assembling filter terminals. Background Technology
[0002] In the existing filter product manufacturing process, in order to meet the market's demand for integration and standardization, the core components of the filter and its auxiliary electronic components are usually encapsulated in a housing, and the electrical signal connection with the user equipment is achieved through a cover structure with multiple terminals.
[0003] During assembly, multiple terminals need to be inserted and installed onto the cover plate in sequence. At the same time, auxiliary bending tools are needed to fix the terminals in the preset positions on the cover plate to ensure the stability and reliability of the electrical connection. Currently, this assembly process, which involves multi-terminal plugging and bending, mainly relies on manual operation. Due to the precise positioning, sequential assembly, and bending angle control of multiple components, the operation steps are cumbersome and the operation cycle is long. This manual operation mode is not only inefficient and difficult to match the cycle requirements of modern production lines, but also affects the consistency of product assembly quality due to the inherent instability of manual operation, thus becoming a constraint on the large-scale and efficient production of filter products. Utility Model Content
[0004] The purpose of this invention is to provide an automated production equipment for assembling filter terminals, which automates the assembly of filter terminal components through the coordinated operation of multiple mechanisms.
[0005] The technical solution adopted by the automated production equipment for assembling filter terminals disclosed in this utility model is as follows: The device includes a workbench with a turntable mechanism. A disc body is rotatably connected to the turntable mechanism, and multiple fixtures are mounted on the disc body. A feeding mechanism, multiple assembly mechanisms, a first bending mechanism, and a discharging mechanism are sequentially arranged on the outer side of the disc body. The disc body drives the fixtures to circulate sequentially through the feeding mechanism, the assembly mechanisms, the first bending mechanism, and the discharging mechanism. The feeding mechanism includes a first two-dimensional drive component and a first feeding component. The first two-dimensional drive component has feeding grippers that move back and forth between the discharge port of the first feeding component and the fixtures. The assembly mechanism includes a second two-dimensional drive component and a second feeding component. The second two-dimensional drive component has assembly grippers that move back and forth between the second feeding component and the fixtures. The first bending mechanism has a first bending die that drives the first bending die to approach the fixtures. The discharging mechanism includes a third two-dimensional drive component and a discharging channel. The third two-dimensional drive component has discharging grippers that move back and forth between the discharging channel and the fixtures.
[0006] As a preferred embodiment, the assembly mechanism comprises four parts.
[0007] As a preferred embodiment, the second feeding component includes a transfer motor, the output shaft of which is fixedly connected to a transfer gripper. The transfer motor drives the gripper arm to approach the discharge port of the second feeding component, and the second two-dimensional drive component drives the assembly gripper to move back and forth between the transfer gripper and the fixture.
[0008] As a preferred embodiment, a first clamping mold is fixedly connected to the clamping arm of one of the assembly grippers, and a second clamping mold is fixedly connected to the clamping arm of one of the transfer grippers.
[0009] As a preferred embodiment, a second bending mechanism is provided on the outer side of the disc body. The second bending mechanism is located between the assembly mechanism and the first bending mechanism, and the disc body drives the fixture through the second bending mechanism.
[0010] As a preferred embodiment, the second bending mechanism is provided with a second bending die, and the second bending mechanism drives the second bending die to approach the fixture.
[0011] As a preferred embodiment, the fixture includes a base with two clamping plates slidably connected on the base. The clamping plates have slots. The base is provided with a reset component, which drives the two clamping plates to move closer to each other. The two slots merge to form a clamping area. Unlocking components are provided on the outer sides of the loading mechanism and the unloading mechanism, and the unlocking components are used to drive the two clamping plates to move away from each other.
[0012] As a preferred embodiment, the unlocking component includes a mounting bracket, a reciprocating device on the mounting bracket, an unlocking gripper slidably connected to the mounting bracket, the reciprocating device driving the unlocking gripper to move closer to or away from the fixture, a lever fixedly connected to the two gripping arms of the unlocking gripper, a positioning hole penetrating through the clamping plate, and the lever aligned with the positioning hole.
[0013] As a preferred embodiment, both the first bending mechanism and the second bending mechanism are provided with limiting blocks. The fixture near the first bending mechanism is located between the limiting block and the first bending die, and the fixture near the second bending mechanism is located between the limiting block and the second bending die.
[0014] The advantages of the automated production equipment for assembling filter terminals disclosed in this utility model are: When the equipment is running, the cover plate component is provided by the first feeding component, the first two-dimensional drive component drives the feeding claw to move to the first feeding component to pick up the cover plate and transfer it to the fixture; the turntable mechanism drives the turntable to rotate, so that the fixture passes through multiple assembly stations, the first bending mechanism and the unloading mechanism in sequence. When the fixture passes through each assembly mechanism, multiple second feeding components provide first terminal, second terminal, third terminal and fourth terminal components respectively. The second two-dimensional drive component drives the assembly gripper to move to the corresponding second feeding component, and each assembly gripper clamps the terminal components and presses them onto the cover plate. After the terminal pressing is completed, the fixture enters the first bending mechanism. The first bending mechanism drives the first bending die to approach the fixture and simultaneously bends the terminal components. Then the first bending die is reset. After bending is completed, the fixture moves to the unloading mechanism. The third two-dimensional drive component drives the unloading claw to move to the fixture, picks up the finished cover plate that has been assembled and bent, and transfers it to the unloading channel. Through the coordinated operation of the above-mentioned multiple mechanisms, the process of automatic cover feeding, terminal pressing, bending and forming and finished product unloading can be carried out simultaneously, which can effectively improve production and assembly efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of an automated production equipment for assembling filter terminals according to the present invention.
[0016] Figure 2 This is a top view of an automated production equipment for assembling filter terminals according to the present invention.
[0017] Figure 3 This is a schematic diagram of the feeding mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0018] Figure 4 This is a schematic diagram of the fixture and unlocking component of an automated production equipment for assembling filter terminals according to the present invention.
[0019] Figure 5 This is a schematic diagram of the first assembly mechanism of an automated production equipment for assembling filter terminals according to this utility model.
[0020] Figure 6 This is a schematic diagram of the second assembly mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0021] Figure 7 This is a schematic diagram of the third assembly mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0022] Figure 8 This is a schematic diagram of the fourth assembly mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0023] Figure 9 This is a schematic diagram of the first bending mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0024] Figure 10 This is a schematic diagram of the second bending mechanism of an automated production equipment for assembling filter terminals according to the present invention.
[0025] Figure 11 This is a schematic diagram of the unloading mechanism of an automated production equipment for assembling filter terminals according to the present invention. Detailed Implementation
[0026] The present invention will be further described and illustrated below with reference to specific embodiments and the accompanying drawings: Please refer to Figures 1-3 .
[0027] This utility model discloses an automated production equipment for assembling filter terminals, including a workbench 1; A turntable mechanism 2 is provided on the workbench 1. The turntable mechanism 2 includes a turntable motor. The turntable motor is placed on the table surface of the workbench 1 and fixedly connected to it. A disc body 21 is rotatably connected to the turntable mechanism 2. The output shaft of the turntable motor is fixedly connected to the center of the disc body 21. A plurality of fixtures 3 are provided on the disc body 21. In this embodiment, it is preferred that there are eight fixtures 3. The fixtures 3 are fixedly connected to the disc body 21. The eight fixtures 3 are arranged at intervals around the center of the disc body 21. The fixtures 3 are close to the edge of the disc body 21. The angle between two adjacent fixtures 3 is 45°. Furthermore, the workbench 1 is provided with a loading area, six working areas and a unloading area in sequence, all of which surround the outside of the disc body 21. Furthermore, the turntable motor drives the disc body 21 to rotate intermittently in equal-angle increments. The single rotation angle of the disc body 21 is 45°, so that each fixture 3 passes through the loading area, six working areas and unloading area in sequence. When the disc body 21 stops rotating, two of the fixtures 3 are located in the loading area and unloading area respectively, and the other six fixtures 3 are located in the six working areas respectively.
[0028] Please refer to Figure 1 , Figure 2 and Figure 4 .
[0029] The fixture 3 includes a base 31; the base 31 is placed on the surface of the disc body 21 and fixedly connected thereto; two symmetrical protrusions 311 extend from the top of the base 31, and two clamping plates 32 are slidably connected on the base 31. The clamping plates 32 have through grooves 321, and the protrusions 311 pass through the grooves 321 and slide within the grooves 321. The protrusions 311 constrain the clamping plates 32 to slide on the base plate. Furthermore, the clamping plate 32 is provided with a slot, and the two clamping plates 32 slide close to each other, so that the two slots merge to form a clamping area. The clamping area is used to clamp the cover plate 9, and the inner contour of the clamping area coincides with the outer contour of the cover plate 9. A limiting edge extends on the inner wall of the slot, and the limiting edge touches the bottom of the cover plate 9 to lift the cover plate 9. Furthermore, a reset assembly is provided on the base 31. The reset assembly drives the two clamping plates 32 to move closer to each other. The reset assembly includes a limiting plate. The limiting plate is fixedly connected to the base 31 and covers the clamping plates 32. The limiting plate does not interfere with the clamping area clamping cover plate 9. Two first magnetic elements 312 are fixedly connected to the limiting plate, and a second magnetic element 322 is fixedly connected to the clamping plate 32. When the two clamping plates 32 slide away from each other and lose the push of external force, the first magnetic element 312 attracts the second magnetic element 322, pulling the two clamping plates 32 to slide closer to each other.
[0030] Please refer to Figures 1-4 .
[0031] The outer side of the disc body 21 is provided with a feeding mechanism 4, multiple assembly mechanisms 5, a second bending mechanism 7, a first bending mechanism 6 and a discharging mechanism 8 in sequence. The second bending mechanism 7 is located between one of the assembly mechanisms 5 and the first bending mechanism 6. The feeding mechanism 4 is located in the feeding area. In this embodiment, it is preferred that there are four assembly mechanisms 5. The four assembly mechanisms 5, the second bending mechanism 7 and the first bending mechanism 6 are located in six working areas respectively. The discharging mechanism 8 is located in the discharging area. Furthermore, the disc 21 drives the fixture 3 to pass sequentially through the feeding mechanism 4, multiple assembly mechanisms 5, the second bending mechanism 7, the first bending mechanism 6, and the unloading mechanism 8.
[0032] Unlocking components 11 are provided on the outer side of the feeding mechanism 4 and the outer side of the unloading mechanism 8. The unlocking components 11 are close to the disc body 21. The unlocking components 11 are used to drive the two clamping plates 32 to slide away from each other. The unlocking components 11 include a mounting bracket 111. Mounting bracket 111 is placed on the table surface of workbench 1 and fixedly connected thereto. The two mounting brackets 111 are located in the loading area and unloading area respectively. The mounting bracket 111 is equipped with a reciprocating device, which is a reciprocating cylinder. The reciprocating cylinder is fixedly connected to the mounting bracket 111. A guide rail is fixedly connected to the mounting bracket 111, and the output shaft of the reciprocating cylinder is parallel to the guide rail. Furthermore, two fixtures 3 are located near the loading area and unloading area respectively. The guide rail of the mounting bracket 111 is slidably connected to the unlocking gripper 112. The output shaft of the reciprocating cylinder pushes or pulls the unlocking gripper 112 to move closer to or away from the fixture 3. The two gripping arms of the unlocking gripper 112 are fixedly connected to the actuating rod 113. The clamping plate 32 has a positioning hole 323 through it. The actuating rod 113 is aligned with the adjacent positioning hole 323. The output shaft of the reciprocating cylinder pushes the unlocking gripper 112 closer to the fixture 3, causing the two actuating rods 113 on the unlocking gripper 112 to pass into the positioning holes 323 on the two clamping plates 32 respectively. The two clamping arms of the unlocking gripper 112 open, driving the two clamping plates 32 to slide away from each other. The fixture 3 near the loading area opens the two slots, and the loading mechanism 4 puts the cover plate 9 into the two slots, with the limiting edge lifting the cover plate 9. The fixture 3 near the unloading area opens the two slots, and the unloading mechanism 8 removes the finished cover plate 9 that has been assembled and bent. The two arms of the unlocking gripper 112 merge together, pulling the two clamping plates 32 to slide closer to each other. The output shaft of the reciprocating cylinder pulls the unlocking gripper 112 away from the fixture 3, and the lever 113 is pulled out from the positioning hole 323 on the clamping plate 32. The first magnetic element 312 attracts the second magnetic element 322, constraining one end of the clamping plate 32, so that the clamping area fits the outer contour of the cover plate 9, thereby clamping the cover plate 9.
[0033] The feeding mechanism 4 includes a first two-dimensional drive component 41 and a first feeding component 42; the first two-dimensional drive component 41 is placed on the table surface of the workbench 1 and fixedly connected thereto, and the first two-dimensional drive component 41 is located in the feeding area; Furthermore, the first feeding assembly 42 includes a first vibratory plate 421, which is placed on the table surface of the workbench 1 and fixedly connected thereto. The first vibratory plate 421 is located in the feeding area. A cover plate 9 component is placed inside the first vibratory plate 421, and multiple cover plates 9 are arranged in a straight line and pushed out from the discharge port of the first vibratory plate 421 in sequence. Furthermore, the first two-dimensional drive component 41 is provided with a feeding gripper 411, which drives the feeding gripper 411 to move back and forth between the discharge port of the first feeding component 42 and the fixture 3 near the feeding area. The first two-dimensional drive component 41 drives the loading gripper 411 to move to the outlet of the first feeding component 42, so that the loading gripper 411 can grip the cover plate 9. The first two-dimensional drive component 41 drives the loading gripper 411 to move to the fixture 3 near the loading area. At this time, the unlocking component 11 opens the fixture 3, so that the loading gripper 411 places the cover plate 9 on the fixture 3, so that the fixture 3 can hold the cover plate 9.
[0034] Please refer to Figure 1 , Figure 2 and Figures 5-8 .
[0035] Assembly mechanism 5 includes a second two-dimensional drive assembly 51 and a second feeding assembly 52; Furthermore, the second two-dimensional drive component 51 is placed on the table surface of the worktable 1 and fixedly connected thereto; Furthermore, the second feeding assembly 52 includes a second vibratory plate 521 and a transfer motor 53; the second vibratory plate 521 is placed on the table surface of the workbench 1 and fixedly connected thereto; the transfer motor 53 is placed on the table surface of the workbench 1 and fixedly connected thereto, the transfer motor 53 is close to the discharge port of the second vibratory plate 521, and the output shaft of the transfer motor 53 is fixedly connected to a transfer gripper 531. Furthermore, the second two-dimensional drive assembly 51 is provided with an assembly gripper 511. The second two-dimensional drive assembly 51 drives the assembly gripper 511 to move back and forth between the transfer gripper 531 and the fixture 3 near the working area. The output shaft of the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the forward direction, so that the gripping arm of the transfer gripper 531 faces the discharge port of the second vibrating plate 521. The output shaft of the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the gripping arm of the transfer gripper 531 faces the assembly gripper 511.
[0036] After the cover plate 9 is placed on the fixture 3, the disc body 21 moves the fixture 3 to the first assembly mechanism 5; the second vibrating disc 521 of the first assembly mechanism 5 contains the first terminal 91 component, and multiple first terminals 91 are arranged in a line and continuously fed out from the discharge port of the second vibrating disc 521. The first assembly mechanism 5's transfer motor 53 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can grip the first terminal 91 from the discharge port of the second vibrating plate 521; then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the first terminal 91 is moved to the bottom of the assembly gripper 511 of the assembly mechanism 5; after the assembly gripper 511 grips the first terminal 91, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the first terminal 91 passes through the cover plate 9 and is locked in place.
[0037] After pressing the first terminal 91 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the second assembly mechanism 5; the second vibration disc 521 of the second assembly mechanism 5 contains the second terminal 92 component, and multiple second terminals 92 are arranged in a line and continuously fed out from the discharge port of the second vibration disc 521. The transfer motor 53 of the second assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up the second terminal 92 from the discharge port of the second vibrating plate 521; then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the second terminal 92 is moved to the bottom of the assembly gripper 511 of the assembly mechanism 5; after the assembly gripper 511 holds the second terminal 92, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the second terminal 92 passes through the cover plate 9 and is locked in place.
[0038] After pressing the second terminal 92 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the third assembly mechanism 5; the third terminal 93 component is placed in the second vibrating disc 521 of the third assembly mechanism 5, and multiple third terminals 93 are arranged in a line and continuously fed out from the discharge port of the second vibrating disc 521. The transfer motor 53 of the third assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up the third terminal 93 from the discharge port of the second vibrating plate 521; then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the third terminal 93 is moved to the bottom of the assembly gripper 511 of the assembly mechanism 5; after the assembly gripper 511 holds the third terminal 93, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the third terminal 93 passes through the cover plate 9 and is locked in place.
[0039] After pressing the third terminal 93 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the fourth assembly mechanism 5; the fourth terminal 94 component is placed in the second vibrating disc 521 of the fourth assembly mechanism 5, and multiple fourth terminals 94 are continuously fed out from the discharge port of the second vibrating disc 521 in a straight double row with intervals. Furthermore, the first clamping mold 512 is fixedly connected to the two clamping arms of the assembly jaw 511 of the fourth assembly mechanism 5, and the second clamping mold 532 is fixedly connected to the two clamping arms of the transfer jaw 531 of the fourth assembly mechanism 5, so that the first clamping mold 512 and the second clamping mold 532 are each provided with two clamping slots, so that the assembly jaw 511 and the transfer jaw 531 of the fourth assembly mechanism 5 can clamp two fourth terminals 94 in a single clamping. The transfer motor 53 of the fourth assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can grip two fourth terminals 94 from the discharge port of the second vibrating plate 521. The two fourth terminals 94 are respectively located in the two clamping slots of the second clamping mold 532. Then, the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the fourth terminals 94 are transferred to the assembly gripper 511 below the assembly mechanism 5. The assembly gripper 511 holds the fourth terminals 94. The two fourth terminals 94 are respectively located in the two clamping slots of the first clamping mold 512. Under the drive of the second two-dimensional drive component 51, the assembly gripper 511 presses them into the cover plate 9, so that the fourth terminals 94 pass through the cover plate 9 and are locked in place.
[0040] Please refer to Figure 1 , Figure 2 , Figure 9 and Figure 10 .
[0041] Both the first bending mechanism 6 and the second bending mechanism 7 include a mounting base 63; the mounting base 63 is placed on the table surface of the workbench 1 and fixedly connected thereto; Furthermore, a first bending cylinder 64 and a second bending cylinder 65 are fixedly connected to the mounting base 63. The first bending cylinder 64 and the second bending cylinder 65 are opposite to each other, and the output shaft of the first bending cylinder 64 and the output shaft of the second bending cylinder 65 are parallel to each other. Furthermore, the first bending mechanism 6 is provided with a first bending die 61, which is fixedly connected to the output shaft of the first bending cylinder 64 of the first bending mechanism 6. The first bending die 61 is used to perform finishing bending on the first terminal 91, the second terminal 92, the third terminal 93 and the fourth terminal 94. Furthermore, the second bending mechanism 7 is provided with a second bending die 71, which is fixedly connected to the output shaft of the first bending cylinder 64 of the second bending mechanism 7. The second bending die 71 is used for roughing bending of the first terminal 91, the second terminal 92, the third terminal 93 and the fourth terminal 94. Both the first bending die 61 and the second bending die 71 are provided with five forming grooves. Furthermore, both the first bending mechanism 6 and the second bending mechanism 7 are provided with a limiting block 62. The top of the limiting block 62 is fixedly connected to the output shaft of the first bending cylinder 64, and the bottom of the limiting block 62 is provided with a groove. The fixture 3 near the first bending mechanism 6 is located between the limiting block 62 and the first bending mold 61, and the fixture 3 near the second bending mechanism 7 is located between the limiting block 62 and the second bending mold 71.
[0042] After pressing the fourth terminal 94 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the second bending mechanism 7. The second bending cylinder 65 of the second bending mechanism 7 pushes the limiting block 62 down, touching the top of the cover plate 9. The fourth terminal 94 is located in the slot, and the first terminal 91, the second terminal 92, and the third terminal 93 are located outside the limiting block 62. The first bending cylinder 64 of the second bending mechanism 7 pushes the second bending die 71 up, so that the second bending die 71 touches the bottom of the cover plate 9. The first terminal 91, the second terminal 92, the third terminal 93, and the two fourth terminals 94 slide into the five forming slots on the second bending die 71, realizing the rough processing of bending the first terminal 91, the second terminal 92, the third terminal 93, and the fourth terminal 94. After the initial bend is completed, the second bending mechanism 7 drives the limit block 62 and the second bending die 71 to reset.
[0043] After the initial bending of the terminals on the cover plate 9 is completed, the disc body 21 moves the fixture 3 holding the cover plate 9 to the first bending mechanism 6. The second bending cylinder 65 of the first bending mechanism 6 pushes the limiting block 62 down, touching the top of the cover plate 9. The fourth terminal 94 is located in the slot, and the first terminal 91, the second terminal 92, and the third terminal 93 are located outside the limiting block 62. The first bending cylinder 64 of the first bending mechanism 6 pushes the first bending die 61 up, so that the first bending die 61 touches the bottom of the cover plate 9. The first terminal 91, the second terminal 92, the third terminal 93, and the two fourth terminals 94 slide into the five forming slots on the first bending die 61, thereby realizing the finishing process of bending the first terminal 91, the second terminal 92, the third terminal 93, and the fourth terminal 94. After the bending process is completed, the first bending mechanism 6 drives the limit block 62 and the first bending die 61 to reset.
[0044] Please refer to Figure 1 , Figure 2 and Figure 11 .
[0045] The unloading mechanism 8 includes a third two-dimensional drive component 81 and an unloading channel 82; the third two-dimensional drive component 81 is placed on the table surface of the workbench 1 and fixedly connected thereto, and the third two-dimensional drive component 81 is located in the loading area; Furthermore, the unloading channel 82 is placed on the table surface of the workbench 1 and fixedly connected to it. The unloading channel 82 is located in the loading area and is used for unloading the finished cover plate 9. Furthermore, the third two-dimensional drive component 81 is provided with a feeding gripper 811, which drives the feeding gripper 811 to move back and forth between the feeding channel 82 and the fixture 3 near the feeding area. The third two-dimensional drive component 81 drives the unloading gripper 811 to move to the fixture 3 near the unloading area. At this time, the unlocking component 11 opens the fixture 3, so that the unloading gripper 811 can remove the assembled and bent cover plate 9 from the fixture 3. The third two-dimensional drive component 81 drives the unloading gripper 811 to move to the unloading channel 82, so that the unloading gripper 811 puts the cover plate 9 into the unloading channel 82.
[0046] Please refer to Figure 3 , Figures 5-8 and Figure 11 .
[0047] The first two-dimensional drive assembly 41, the second two-dimensional drive assembly 51, and the third two-dimensional drive assembly 81 all include a connecting seat, a Y-axis slide, and a Z-axis slide; the connecting seat is placed on the table surface of the worktable 1 and is fixedly connected to it; Furthermore, the Y-axis slide is fixedly connected to the connecting seat, and the connecting seat suspends the Y-axis slide above the disk body 21. The Z-axis slide is slidably connected to the Y-axis slide. A first drive cylinder is fixedly connected to the Y-axis slide, and the output shaft of the first drive cylinder is fixedly connected to the Z-axis slide. The first drive cylinder drives the Z-axis slide to reciprocate in the Y direction on the Y-axis slide. Furthermore, a slide plate is slidably connected to the Z-axis slide block, and a second drive cylinder is fixedly connected to the Z-axis slide block. The output shaft of the second drive cylinder is fixedly connected to the slide plate, and the second drive cylinder drives the slide plate to reciprocate in the Z direction on the Z-axis slide block. Furthermore, the feeding gripper 411 is fixedly connected to the slide plate of the first two-dimensional drive assembly 41; Furthermore, the assembly gripper 511 is fixedly connected to the slide plate of the second two-dimensional drive assembly 51; Furthermore, the unloading gripper 811 is fixedly connected to the slide plate of the third two-dimensional drive assembly 81.
[0048] Please refer to Figures 1-11 .
[0049] At runtime: The turntable motor drives the disc body 21 to rotate intermittently in an indexing manner at equal angles. The single rotation angle of the disc body 21 is 45°, so that each fixture 3 passes through the loading area, six working areas and unloading area in sequence. When one of the fixtures 3 stops near the feeding mechanism 4, the first two-dimensional drive component 41 drives the feeding claw 411 to move to the outlet of the first feeding component 42, so that the feeding claw 411 can grip the cover plate 9. The first two-dimensional drive component 41 drives the feeding claw 411 to move to the fixture 3 near the feeding area. The unlocking component 11 near the feeding mechanism 4 opens the two clamping plates 32 of the fixture 3 to slide away from each other, so that the feeding claw 411 places the cover plate 9 on the fixture 3, so that the fixture 3 can hold the cover plate 9. After the cover plate 9 is placed on the fixture 3, the disc body 21 moves the fixture 3 to the first assembly mechanism 5. The transfer motor 53 of the first assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up the first terminal 91 from the discharge port of the second vibrating disc 521. Then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the first terminal 91 is moved to the bottom of the assembly gripper 511 of the assembly mechanism 5. After the assembly gripper 511 holds the first terminal 91, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the first terminal 91 passes through the cover plate 9 and is locked in place. After pressing the first terminal 91 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the second assembly mechanism 5. The transfer motor 53 of the second assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up the second terminal 92 from the discharge port of the second vibrating disc 521. Then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the second terminal 92 is transferred to the assembly gripper 511 of the assembly mechanism 5. After the assembly gripper 511 holds the second terminal 92, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the second terminal 92 passes through the cover plate 9 and is locked in place. After pressing the second terminal 92 into the cover plate 9, the disc body 21 moves the fixture 3 holding the cover plate 9 to the third assembly mechanism 5. The transfer motor 53 of the third assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up the third terminal 93 from the discharge port of the second vibrating disc 521. Then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the third terminal 93 is transferred to the assembly gripper 511 below the assembly mechanism 5. After the assembly gripper 511 holds the third terminal 93, it is pressed into the cover plate 9 under the drive of the second two-dimensional drive component 51, so that the third terminal 93 passes through the cover plate 9 and is locked in place. After pressing the third terminal 93 into the cover plate 9, the disc 21 moves the fixture 3 holding the cover plate 9 to the fourth assembly mechanism 5. The transfer motor 53 of the fourth assembly mechanism 5 drives the transfer gripper 531 to rotate 90° in the forward direction, so that it can pick up two fourth terminals 94 from the discharge port of the second vibrating disc 521. The two fourth terminals 94 are respectively located in the two clamping slots of the second clamping mold 532. Then the transfer motor 53 drives the transfer gripper 531 to rotate 90° in the reverse direction, so that the third terminal 93 is transferred to the assembly gripper 511 below the assembly mechanism 5. The assembly gripper 511 holds the third terminal 93, and the two fourth terminals 94 are respectively located in the two clamping slots of the first clamping mold 512. Under the drive of the second two-dimensional drive component 51, the assembly gripper 511 presses it into the cover plate 9, so that the fourth terminal 94 passes through the cover plate 9 and is locked in place. After pressing the fourth terminal 94 into the cover plate 9, the disc 21 moves the fixture 3 holding the cover plate 9 to the second bending mechanism 7. The second bending cylinder 65 of the second bending mechanism 7 pushes the limiting block 62 down to touch the top of the cover plate 9. The fourth terminal 94 is located in the slot, and the first terminal 91, the second terminal 92, and the third terminal 93 are located outside the limiting block 62. The first bending cylinder 64 of the second bending mechanism 7 pushes the second bending mold 71 up so that the first bending mold 61 touches the bottom of the cover plate 9. The first terminal 91, the second terminal 92, the third terminal 93, and the two fourth terminals 94 slide into the five forming slots on the second bending mold 71, realizing the rough processing of bending the first terminal 91, the second terminal 92, the third terminal 93, and the fourth terminal 94. After the initial bending of the terminals on the cover plate 9 is completed, the disc body 21 moves the fixture 3 holding the cover plate 9 to the first bending mechanism 6; the second bending cylinder 65 of the first bending mechanism 6 pushes the limiting block 62 down to touch the top of the cover plate 9, the fourth terminal 94 is located in the slot, and the first terminal 91, the second terminal 92 and the third terminal 93 are located outside the limiting block 62; the first bending cylinder 64 of the first bending mechanism 6 pushes the first bending mold 61 up, so that the first bending mold 61 touches the bottom of the cover plate 9, and the first terminal 91, the second terminal 92, the third terminal 93 and the two fourth terminals 94 slide into the five forming slots on the first bending mold 61 respectively, realizing the finishing process of bending the first terminal 91, the second terminal 92, the third terminal 93 and the fourth terminal 94; After the terminals on the cover plate 9 are bent, the disc 21 moves the fixture 3 holding the cover plate 9 to the unloading mechanism 8. The third two-dimensional drive component 81 moves the unloading claw 811 to the fixture 3 near the unloading area. At this time, the unlocking component 11 opens the fixture 3, so that the unloading claw 811 can remove the finished cover plate 9 that has been assembled and bent from the fixture 3. The third two-dimensional drive component 81 moves the unloading claw 811 to the unloading channel 82, so that the unloading claw 811 puts the finished cover plate 9 into the unloading channel 82, realizing the process flow of automatic feeding of cover plate 9, terminal pressing, bending and forming and finished product unloading at the same time.
[0050] This utility model provides an automated production equipment for assembling filter terminals. When the equipment is running, a cover plate component is provided by a first feeding component. A first two-dimensional driving component drives the feeding claw to move to the first feeding component to pick up the cover plate and transfer it to the fixture. The turntable mechanism drives the turntable to rotate, so that the fixture passes through multiple assembly stations, a first bending mechanism and a feeding mechanism in sequence. When the fixture passes through each assembly mechanism, multiple second feeding components provide first terminal, second terminal, third terminal and fourth terminal components respectively. The second two-dimensional drive component drives the assembly gripper to move to the corresponding second feeding component, and each assembly gripper clamps the terminal components and presses them onto the cover plate. After the terminal pressing is completed, the fixture enters the first bending mechanism. The first bending mechanism drives the first bending die to approach the fixture and simultaneously bends the terminal components. Then the first bending die is reset. After bending is completed, the fixture moves to the unloading mechanism, and the third two-dimensional drive component drives the unloading claw to move to the fixture, clamps the finished cover plate that has been assembled and bent, and transfers it to the unloading channel; Through the coordinated operation of the above-mentioned multiple mechanisms, the process of automatic cover feeding, terminal pressing, bending and forming and finished product unloading can be carried out simultaneously, which can effectively improve production and assembly efficiency.
[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. An automated production equipment for assembling filter terminals, characterized in that, Including the workbench; The workbench is equipped with a turntable mechanism, on which a disc body is rotatably connected, and on which multiple fixtures are provided; The outer side of the disc is provided with a feeding mechanism, multiple assembly mechanisms, a first bending mechanism and a discharging mechanism in sequence. The disc drives the fixture to pass through the feeding mechanism, multiple assembly mechanisms, the first bending mechanism and the discharging mechanism in sequence. The feeding mechanism includes a first two-dimensional drive component and a first feeding component. The first two-dimensional drive component is provided with a feeding gripper. The first two-dimensional drive component drives the feeding gripper to move back and forth between the discharge port of the first feeding component and the fixture. The assembly mechanism includes a second two-dimensional drive component and a second feeding component. The second two-dimensional drive component is provided with an assembly gripper. The second two-dimensional drive component drives the assembly gripper to move back and forth between the second feeding component and the fixture. The first bending mechanism is provided with a first bending die, and the first bending mechanism drives the first bending die to approach the fixture; The feeding mechanism includes a third two-dimensional drive component and a feeding channel. The third two-dimensional drive component is equipped with a feeding gripper, which drives the feeding gripper to move back and forth between the feeding channel and the fixture.
2. The automated production equipment for assembling filter terminals as described in claim 1, characterized in that, There are four assembly mechanisms.
3. The automated production equipment for assembling filter terminals as described in claim 2, characterized in that, The second feeding component includes a transfer motor, the output shaft of which is fixedly connected to a transfer gripper. The transfer motor drives the gripper arm to approach the discharge port of the second feeding component, and the second two-dimensional drive component drives the assembly gripper to move back and forth between the transfer gripper and the fixture.
4. The automated production equipment for assembling filter terminals as described in claim 3, characterized in that, A first clamping mold is fixedly connected to the clamping arm of one of the assembly grippers, and a second clamping mold is fixedly connected to the clamping arm of one of the transfer grippers.
5. An automated production equipment for assembling filter terminals as described in claim 1, characterized in that, The outer side of the disc is provided with a second bending mechanism, which is located between the assembly mechanism and the first bending mechanism. The disc drives the fixture through the second bending mechanism.
6. The automated production equipment for assembling filter terminals as described in claim 5, characterized in that, The second bending mechanism is provided with a second bending die, and the second bending mechanism drives the second bending die to approach the fixture.
7. An automated production equipment for assembling filter terminals as described in claim 1, characterized in that, The fixture includes a base with two clamping plates slidably connected to it. The clamping plates have slots. The base is provided with a reset component, which drives the two clamping plates to move closer to each other. The two slots merge to form a clamping area. Unlocking components are provided on the outer sides of the loading mechanism and the unloading mechanism. The unlocking components are used to drive the two clamping plates to move away from each other.
8. An automated production equipment for assembling filter terminals as described in claim 7, characterized in that, The unlocking component includes a mounting bracket with a reciprocating device and an unlocking gripper slidably connected to the mounting bracket. The reciprocating device drives the unlocking gripper to move closer to or away from the fixture. A lever is fixedly connected to the two gripping arms of the unlocking gripper. A positioning hole is passed through the clamping plate, and the lever is aligned with the positioning hole.
9. An automated production equipment for assembling filter terminals as described in claim 1, characterized in that, Both the first bending mechanism and the second bending mechanism are provided with limiting blocks. The fixture near the first bending mechanism is located between the limiting block and the first bending die, and the fixture near the second bending mechanism is located between the limiting block and the second bending die.