Terminal stamping type dc charging socket

Abstract

The utility model discloses a terminal stamping formula direct current charging socket with high strength and good stability. Adopted technical scheme includes: casing, DC terminal assembly for being established in the casing, bushing for being established in the casing and being used for fixing DC terminal assembly and the back cover of being covered in the back end of casing, and its characterized in that: DC terminal assembly includes terminal main part, sheath and compression piece of one body stamping forming, and the terminal main part front end is equipped with a group of circumferential arrangement's contact back end and is equipped with cable welding surface, and the side wall is equipped with a group of first fixed groove, and the cable welding surface front end is equipped with upper locating foot and lower locating foot.

Description

Technical Field

[0001] This utility model belongs to the field of new energy vehicles, and specifically relates to a DC charging socket. Background Technology

[0002] With the rapid growth of national promotion of new energy electric vehicles and market demand, the compatibility and reliability of charging facilities have become key challenges. Currently, charging sockets both domestically and internationally are mainly divided into AC and DC systems. However, the assembly process of existing AC / DC cables is complex and cumbersome, and after-sales maintenance is difficult and operation is not straightforward, increasing equipment complexity and cost, making it difficult to meet the integration requirements of compact charging piles. Therefore, this design addresses this issue. Currently, DC terminals are generally produced using a stamping method to reduce processes, improve production efficiency, and facilitate subsequent maintenance and after-sales service, as well as easy replacement. However, traditional stamped DC terminals still have disadvantages: poor strength and unsatisfactory stability after assembly. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a high-strength, high-stability terminal stamping type DC charging socket.

[0004] To solve the above problems, the technical solution adopted by this utility model includes: a housing, a DC terminal assembly disposed in the housing, a bushing disposed in the housing for fixing the DC terminal assembly, and a rear cover covering the rear end of the housing, characterized in that: the DC terminal assembly includes an integrally stamped terminal body, a protective sleeve, and a clamping component; The terminal body has a set of circumferentially arranged contacts at the front end, a cable welding surface at the rear end, and a set of first fixing grooves on the side wall. The front end of the cable welding surface has an upper positioning foot and a lower positioning foot. The sheath is fitted over the terminal body, with a front fixing foot that wraps around the contact at the front end and a rear fixing foot that wraps around the first fixing groove at the rear end; The clamping component consists of a left clamping sleeve and a right clamping sleeve. The side walls of the left and right clamping sleeves are provided with a second positioning groove for positioning the cable welding surface and a third positioning groove for positioning the upper positioning foot. The inner cavity is provided with a fourth positioning groove for positioning the lower positioning foot.

[0005] The sheath sidewall is provided with a set of circumferentially arranged front buckles, the left half pressing sleeve and the right half pressing sleeve sidewall are provided with a set of circumferentially arranged rear buckles, and the housing is provided with a front locking platform connected to the front buckles and a rear locking platform connected to the rear buckles.

[0006] The housing is provided with a heat-conducting sleeve that fits into the upper positioning foot, and a thermal sensor is provided inside the heat-conducting sleeve.

[0007] The left half of the clamping sleeve is provided with a connecting groove, and the right half of the clamping sleeve is provided with a hook that connects to the connecting groove.

[0008] A sealing ring is provided at the rear end of the terminal body.

[0009] The left and right half of the clamping sleeve are provided with guide blocks, and the housing is provided with guide ribs that cooperate with the guide blocks (29).

[0010] The advantages of this terminal stamping type DC charging socket are as follows: the terminal body is provided with a protective sleeve, which can greatly improve the strength, and the stability after assembly can be improved by setting a clamping part. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings.

[0012] Figure 1 This is a top view of the terminal stamping type DC charging socket of this utility model; Figure 2 yes Figure 1 Sectional view along axis AA; Figure 3 yes Figure 1 BB-direction sectional view; Figure 4 This is a schematic diagram of the structure of the DC terminal assembly of this utility model; Figure 5 This is a cross-sectional view of the DC terminal assembly of this utility model; Figure 6 This is an assembly diagram of the terminal body, sheath, and sealing ring of this utility model; Figure 7 This is a structural schematic diagram of the clamping component of this utility model; Figure 8 This is an exploded view of the clamping component of this utility model. Detailed Implementation

[0013] Reference Figure 1-8As shown, the present invention discloses a terminal stamping type DC charging socket, comprising a housing 1, a DC terminal assembly 2 disposed within the housing 1, a bushing 3 disposed within the housing 1 for fixing the DC terminal assembly 2, and a rear cover 4 covering the rear end of the housing 1. The DC terminal assembly 2 includes an integrally stamped terminal body 5, a sheath 6, and a clamping member 7. The terminal body 5 has a set of circumferentially arranged contacts 8 at its front end, a cable welding surface 9 at its rear end, and a set of first fixing grooves 10 on its side wall. The cable welding surface 9 has an upper positioning foot 11 and a lower positioning foot 12 at its front end. The sheath 6 is fitted over the terminal body 5, with a front fixing foot 13 at its front end that wraps around the contacts 8, and a rear fixing foot 14 at its rear end that wraps around the first fixing grooves 10. Ideally, the sheath 6 is made of stainless steel to improve the tension and strength of the terminal body 5. The clamping component 7 consists of a left clamping sleeve 15 and a right clamping sleeve 16. The side walls of the left and right clamping sleeves 15 and 16 are provided with a second positioning groove 17 for positioning the cable welding surface 9 and a third positioning groove 18 for positioning the upper positioning foot 11. The inner cavity is provided with a fourth positioning groove 19 for positioning the lower positioning foot 12. During assembly, the fixing feet are inserted into the corresponding positioning grooves, thereby very stably fixing the terminal body 5 onto the clamping component 7 to form an assembly. Finally, the assembly is installed into the housing 1.

[0014] Preferably, the sheath 6 has a set of circumferentially arranged front latches 20 on its sidewall, and the left half clamping sleeve 15 and the right half clamping sleeve 16 have a set of circumferentially arranged rear latches 21 on their sidewalls. The housing 1 has a front locking platform 22 connected to the front latches 20 and a rear locking platform 23 connected to the rear latches 21 inside the housing. This structure enables a quick connection between the DC terminal assembly 2 and the housing 1.

[0015] Preferably, the housing 1 is provided with a heat-conducting sleeve 24 that fits against the upper positioning foot 11, and a thermal sensor 25 is provided inside the heat-conducting sleeve 24. The above cleverly utilizes the upper positioning foot 11 as a temperature rise detection point to achieve effective detection of the temperature rise of the DC terminal assembly 2.

[0016] Preferably, the left half of the clamping sleeve 15 is provided with a connecting groove 31, and the right half of the clamping sleeve 16 is provided with a hook 32 that connects to the connecting groove 31. This structure enables the connection between the left half of the clamping sleeve 15 and the right half of the clamping sleeve 16.

[0017] Preferably, a sealing ring 28 is provided at the rear end of the terminal body 5 to achieve waterproofing.

[0018] Preferably, the left half of the clamping sleeve 15 and the right half of the clamping sleeve 16 are provided with guide blocks 29, and the housing 1 is provided with guide ribs 30 that guide and cooperate with the guide blocks 29. This allows the clamping member 7 to be inserted at a specific angle, thereby enabling the buckle to be accurately inserted into the clamping platform.

[0019] The foregoing is not intended to limit the present invention in any way. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed structure and technical content to create equivalent embodiments without departing from the scope of the present invention. However, any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A terminal stamping type DC charging socket, comprising a housing (1), a DC terminal assembly (2) disposed within the housing (1), a bushing (3) disposed within the housing (1) for fixing the DC terminal assembly (2), and a rear cover (4) covering the rear end of the housing (1), characterized in that: The DC terminal assembly (2) includes an integrally stamped terminal body (5), a sheath (6), and a clamping member (7). The terminal body (5) has a set of circumferentially arranged contacts (8) at the front end, a cable welding surface (9) at the rear end, and a set of first fixing grooves (10) on the side wall. The cable welding surface (9) has an upper positioning foot (11) and a lower positioning foot (12) at the front end. The sheath (6) is fitted over the terminal body (5), with a front fixing foot (13) wrapped around the contact (8) at its front end and a rear fixing foot (14) wrapped around the first fixing groove (10) at its rear end. The clamping component (7) is composed of a left clamping sleeve (15) and a right clamping sleeve (16). The left clamping sleeve (15) and the right clamping sleeve (16) have a second positioning groove (17) for positioning the cable welding surface (9) and a third positioning groove (18) for positioning the upper positioning foot (11) on their sidewalls. The inner cavity has a fourth positioning groove (19) for positioning the lower positioning foot (12).

2. The terminal stamping type DC charging socket according to claim 1, characterized in that: The sheath (6) has a set of circumferentially arranged front buckles (20) on its side wall, and the left half pressing sleeve (15) and the right half pressing sleeve (16) have a set of circumferentially arranged rear buckles (21) on their side walls. The housing (1) has a front locking platform (22) connected to the front buckles (20) and a rear locking platform (23) connected to the rear buckles (21) inside its housing.

3. The terminal stamping type DC charging socket according to claim 1, characterized in that: The housing (1) is provided with a heat-conducting sleeve (24) that fits into the upper positioning foot (11), and a heat sensor (25) is provided inside the heat-conducting sleeve (24).

4. The terminal stamping type DC charging socket according to claim 1, characterized in that: The left half of the clamping sleeve (15) is provided with a connecting groove (31), and the right half of the clamping sleeve (16) is provided with a hook (32) that connects to the connecting groove (31).

5. The terminal stamping type DC charging socket according to claim 1, characterized in that: The terminal body (5) is provided with a sealing ring (28) at its rear end.

6. The terminal stamping type DC charging socket according to claim 1, characterized in that: The left half clamping sleeve (15) and the right half clamping sleeve (16) are provided with guide blocks (29), and the housing (1) is provided with guide ribs (30) that cooperate with the guide blocks (29).

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