A device for implementing automatic separation of a socket from a plug
Patent Information
- Application Number
- CN202522312302.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-31
AI Technical Summary
现有技术中一般是通过人工方式操作,这种方式效率低下,人工劳动强度大,并且自动化程度低
[0015]本实用新型的有益效果是:本实用新型的一种用于实现插座与插头自动分离的装置,能够全自动化的将多个插座从插孔中拔出,同时也可以将多个插头从插座中拔出,整个过程无需人工参与,提升了工作效率和自动化程度,降低了人工劳动强度。
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Figure CN224842598U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of charger testing technology, and more specifically, to a device for automatically separating the socket and plug. Background Technology
[0002] After production, commonly used USB chargers undergo a series of tests to ensure product quality and durability. Among these tests, charging tests are conducted on the chargers themselves.
[0003] These types of USB chargers generally include a charging head (with AC prongs) and a DC plug that connects to the charging head via a USB interface. After testing, the AC prongs of the charging head need to be removed from the charging port, and the DC plug also needs to be removed from the charging head. Current technology typically involves manual operation, which is inefficient, labor-intensive, and has low automation. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, a device is provided for automatically separating sockets and plugs. This device can automatically pull the socket out of the socket and simultaneously pull the plug out of the socket. The entire process requires no manual intervention, thus improving work efficiency and automation.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a device for automatically separating the socket and the plug, the improvement of which is that it includes a horizontal fixing plate, a plug clamping assembly and a socket gas clamping assembly. The plug clamping assembly is fixed on the horizontal fixing plate. The plug clamping assembly includes a driving mechanism, a first finger cylinder, a first finger clamp connector, and a second finger clamp connector. The driving mechanism is used to drive the first finger cylinder to extend and retract in the horizontal direction and to move up and down in the vertical direction. The first finger clamp connector and the second finger clamp connector are respectively fixedly connected to the gripper of the first finger cylinder, and the first finger clamp connector and the second finger clamp connector are provided with a pair of plug finger clamps. The socket air clamp assembly is fixed on the horizontal fixing plate and located on one side of the plug clamping assembly. The socket air clamp assembly includes an air clamp fixing plate, a second finger cylinder, a socket fixing finger clip, and a socket adjusting finger clip. Multiple second finger cylinders are sequentially fixed below the air clamp fixing plate. The socket fixing finger clip and the socket adjusting finger clip are respectively fixedly connected to the claws of the second finger cylinders. The socket is clamped by the socket fixing finger clip and the socket adjusting finger clip, and the plug is removed from the socket by the plug finger clip.
[0006] In the above structure, the drive mechanism includes a first telescopic cylinder, a lifting cylinder, a first sliding plate, a first slide rail, a second sliding plate, and a second slide rail; The first telescopic cylinder is fixedly mounted on the transverse fixed plate, the first slide rail is fixed on the other side of the transverse fixed plate, the first slide rail is provided with a first slider, the first slide plate is fixed on the first slider, and the first slide plate is fixedly connected to the top of the cylinder rod of the first telescopic cylinder. The lifting cylinder is fixed on the first slide plate, the second slide rail is fixed on the outer side wall of the first slide plate, the second slide rail is provided with a second slider, the second slide plate is fixed on the second slider, and the second slide plate is fixedly connected to the top of the cylinder rod of the lifting cylinder. The first finger cylinder is fixedly connected to the second slide plate.
[0007] In the above structure, a translational slide rail and a translational slider are provided between the first finger clip connector and the second finger clip connector to allow the first finger clip connector and the second finger clip connector to slide relative to each other.
[0008] In the above structure, two sets of translation slide rails and translation sliders are provided; One set of translation slide rails is fixed to the first finger clip connector, and the translation slider is fixed to the second finger clip connector; Another set of translation slide rails is fixed to the second finger clip connector, and the translation slider is fixed to the first finger clip connector.
[0009] In the above structure, the socket gas clamp assembly further includes a second telescopic cylinder and a telescopic fixing member; The telescopic fixing member is fixedly connected to the transverse fixing plate, and the second telescopic cylinder is fixed on the telescopic fixing member; The air clamp fixing plate is slidably installed on the telescopic fixing member and located below the telescopic fixing member, and the air clamp fixing plate is fixedly connected to the top end of the cylinder rod of the second telescopic cylinder.
[0010] In the above structure, the transverse fixing plate is provided with two sets of plug clamping assemblies, and each set of plug clamping assemblies has four plug finger clips on the first finger clip connector and the second finger clip connector.
[0011] In the above structure, eight second finger cylinders are fixed side by side on the air clamp fixing plate.
[0012] In the above structure, the device for automatically separating the socket and the plug includes two horizontal fixing plates and two fixing beams; Each of the two horizontal fixing plates is equipped with two sets of plug clamping assemblies and one set of socket gas clamping assemblies. The two ends of the two fixing beams are respectively fixedly connected to the two horizontal fixing plates. The two fixing beams and the two horizontal fixing plates together form a square support frame.
[0013] In the above structure, the device for automatically separating the socket and the plug further includes a horizontal connecting plate and a vertical plate. The two ends of the horizontal connecting plate are respectively fixed to two horizontal fixing plates, and the bottom end of the vertical plate is fixed to the middle position of the horizontal connecting plate.
[0014] In the above structure, the socket is inserted into a tray, which is provided with multiple sockets for providing power.
[0015] The beneficial effects of this utility model are: the device for automatically separating sockets and plugs can automatically pull out multiple sockets from the sockets and also pull out multiple plugs from the sockets. The whole process does not require manual intervention, which improves work efficiency and automation and reduces the intensity of manual labor. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of a device according to the present invention for automatically separating a socket from a plug.
[0017] Figure 2 This is a schematic diagram of the plug clamping assembly and the socket gas clamping assembly in this utility model.
[0018] Figure 3 This is a schematic diagram of the plug clamping assembly in this utility model.
[0019] Figure 4 This is a schematic diagram of the structure of the first finger clip connector and the second finger clip connector in this utility model.
[0020] Figure 5 This is a schematic diagram of the gas clamp assembly for the socket in this utility model.
[0021] Figure 6 This is a schematic diagram of the structure of the tray in this utility model.
[0022] In the figure: fixed crossbeam 10, horizontal fixing plate 20, plug clamping assembly 30, drive mechanism 301, first finger cylinder 302, first finger clamp connector 303, second finger clamp connector 304, plug finger clamp 305, first telescopic cylinder 3011, lifting cylinder 3012, first slide plate 3013, first slide rail 3014, second slide plate 3015, second slide rail 3016, translation slide rail 306, translation slider 307, socket air clamp assembly 40, air clamp fixing plate 401, second finger cylinder 402, socket fixing finger clamp 403, socket adjusting finger clamp 404, second telescopic cylinder 405, telescopic fixing component 406, tray 50, socket 501, horizontal connecting plate 60, vertical plate 70, reinforcing rib plate 701, socket 80, plug 90. Detailed Implementation
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0025] Reference Figure 1 As shown, this utility model provides a device for automatically separating a socket and a plug. This device removes the socket (i.e., the charging head) from the AC socket while simultaneously removing the plug from the socket. Its specific structure includes a fixed crossbeam 10, a transverse fixing plate 20, a plug clamping assembly 30, and a socket gas clamping assembly 40. In this embodiment, it is combined with... Figure 1 As shown, it includes two transverse fixing plates 20 and two fixing beams 10. The two ends of the two fixing beams 10 are fixedly connected to the two transverse fixing plates 20 respectively. The two fixing beams 10 and the two transverse fixing plates 20 together form a square support frame. (Combined with...) Figure 2As shown, each of the two horizontal fixing plates 20 is provided with two sets of plug clamping assemblies 30 and one set of socket gas clamping assemblies 40. Therefore, the device of this utility model for automatically separating the socket and the plug includes a total of four plug clamping assemblies 30 and two plug gas clamping assemblies. Since the structure of a single plug clamping assembly 30 and a single plug gas clamping assembly is exactly the same, only the structure of one of them will be described in detail in this embodiment.
[0026] Furthermore, refer to Figure 2 , Figure 3 As shown, the plug clamping assembly 30 is fixed on the horizontal fixing plate 20. The plug clamping assembly 30 includes a driving mechanism 301, a first finger cylinder 302, a first finger clamp connector 303, and a second finger clamp connector 304. The driving mechanism 301 is used to drive the first finger cylinder 302 to extend and retract in the horizontal direction and to move up and down in the vertical direction. The first finger clamp connector 303 and the second finger clamp connector 304 are respectively fixedly connected to the gripper of the first finger cylinder 302, and a pair of plug finger clamps 305 are provided on the first finger clamp connector 303 and the second finger clamp connector 304. Therefore, when the first finger cylinder 302 is running, it can drive the first finger clamp connector 303 and the second finger clamp connector 304 to move relative to each other, thereby driving the plug finger clamps 305 to move, and the distance between the pair of plug finger clamps 305 increases or decreases. Therefore, the working process of the plug clamping assembly 30 is as follows: the drive mechanism 301 drives the plug finger clamps 305 to move to the designated position, the first finger cylinder 302 drives the first finger clamp connector 303 and the second finger clamp connector 304 to move in opposite directions, the distance between the pair of plug finger clamps 305 decreases, and clamps the plug that needs to be pulled out. Then, under the drive of the drive mechanism 301, it moves upward to pull the plug out of the socket.
[0027] Furthermore, continue to refer to Figure 2 As shown, the socket gas clamp assembly 40 is fixed on the horizontal fixing plate 20 and located on one side of the plug clamp assembly 30; combined with Figure 5As shown, the socket air clamp assembly 40 includes an air clamp fixing plate 401, a second finger cylinder 402, a socket fixing finger clip 403, and a socket adjusting finger clip 404. Multiple second finger cylinders 402 are sequentially fixed below the air clamp fixing plate 401. The socket fixing finger clip 403 and the socket adjusting finger clip 404 are respectively fixedly connected to the grippers of the second finger cylinders 402. The socket is clamped by the socket fixing finger clip 403 and the socket adjusting finger clip 404, and the plug is removed from the socket by the plug finger clip 305. Similarly, driven by the second finger cylinder 402, the distance between the socket fixing finger clip 403 and the socket adjusting finger clip 404 can be increased or decreased. When the second finger cylinder 402 moves to a designated position, the socket is clamped between the socket fixing finger clip 403 and the socket adjusting finger clip 404 by controlling the second finger cylinder 402. Then, by external power driving the entire socket air clamp assembly 40 upward, the socket can be pulled out of the socket. In addition, the position of the socket adjustment clip 404 can be adjusted to accommodate sockets of different sizes.
[0028] Combination Figure 1 , Figure 6 As shown, a device for automatically separating the socket and plug according to this utility model is located above a tray 50. The tray 50 has multiple sockets 501 for providing the electrical energy required for charging, and the socket 80 can be inserted into the sockets 501 of the tray 50. Additionally, as... Figure 1 As shown, the device for automatically separating the socket and plug further includes a horizontal connecting plate 60 and a vertical plate 70. The two ends of the horizontal connecting plate 60 are respectively fixed to two horizontal fixing plates 20, and the bottom end of the vertical plate 70 is fixed to the middle position of the horizontal connecting plate 60. A reinforcing rib 701 is also provided on the back of the vertical plate 70 to improve the strength of the device. By connecting the vertical plate 70 to other driving force devices (such as a robotic arm), the entire device can be driven to move above the tray 50 to provide the driving force to pull the socket 90 out of the socket 501.
[0029] With the above structure, the device of this utility model for automatically separating sockets and plugs can automatically pull out multiple sockets from sockets 501 and simultaneously pull out multiple plugs 90 from sockets 80. The whole process does not require manual intervention, which improves work efficiency and automation and reduces the intensity of manual labor.
[0030] Regarding the drive mechanism 301, refer to Figure 3As shown, this utility model provides a specific embodiment, wherein the driving mechanism 301 includes a first telescopic cylinder 3011, a lifting cylinder 3012, a first sliding plate 3013, a first slide rail 3014, a second sliding plate 3015, and a second slide rail 3016; the first telescopic cylinder 3011 is fixedly installed on the transverse fixing plate 20, the first slide rail 3014 is fixed on the other side of the transverse fixing plate 20, a first slider is provided on the first slide rail 3014, and the first sliding plate 3013 is fixed on the first slider, and the first... The sliding plate 3013 is fixedly connected to the top of the cylinder rod of the first telescopic cylinder 3011; the lifting cylinder 3012 is fixed on the first sliding plate 3013; the second slide rail 3016 is fixed on the outer wall of the first sliding plate 3013; a second slider is provided on the second slide rail 3016; the second sliding plate 3015 is fixed on the second slider, and the second sliding plate 3015 is fixedly connected to the top of the cylinder rod of the lifting cylinder 3012; the first finger cylinder 302 is fixedly connected to the second sliding plate 3015. Therefore, with this structure, under the drive of the first telescopic cylinder 3011 and the lifting cylinder 3012, the first finger cylinder 302 can move in both horizontal and vertical directions.
[0031] Regarding the first finger clip connector 303 and the second finger clip connector 304, combined Figure 3 , Figure 4 As shown, this utility model provides a specific embodiment in which a translational slide rail 306 and a translational slider 307 are provided between the first finger clip connector 303 and the second finger clip connector 304, so that the first finger clip connector 303 and the second finger clip connector 304 can slide relative to each other. More specifically, two sets of translational slide rails 306 and translational sliders 307 are provided; one set of translational slide rails 306 is fixed on the first finger clip connector 303, and the translational slider 307 is fixed on the second finger clip connector 304; the other set of translational slide rails 306 is fixed on the second finger clip connector 304, and the translational slider 307 is fixed on the first finger clip connector 303. Therefore, when the first finger cylinder 302 operates, it can drive the first finger clip connector 303 and the second finger clip connector 304 to move relative to each other. Through the cooperation of the translational slide rails 306 and the translational slider 307, the accuracy of the translation process is improved, and the clamping of the plug by the plug finger clip 305 is more precise. In the above embodiment, the transverse fixing plate 20 is provided with two sets of plug clamping assemblies 30, and each set of plug clamping assemblies 30 has four plug finger clips 305 on the first finger clip connector 303 and the second finger clip connector 304.
[0032] For the aforementioned socket gas clamp assembly 40, refer to Figure 5 and combined Figure 2As shown, this utility model provides a specific embodiment in which the socket gas clamp assembly 40 further includes a second telescopic cylinder 405 and a telescopic fixing member 406; the telescopic fixing member 406 is fixedly connected to the transverse fixing plate 20, and the second telescopic cylinder 405 is fixed on the telescopic fixing member 406; the gas clamp fixing plate 401 is slidably mounted on the telescopic fixing member 406 and located below the telescopic fixing member 406, and the gas clamp fixing plate 401 is fixedly connected to the top end of the cylinder rod of the second telescopic cylinder 405. In this embodiment, eight second finger cylinders 402 are fixed side by side on the gas clamp fixing plate 401, so sixteen sockets can be pulled out of the socket 501 at the same time.
[0033] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. A device for automatically separating a socket from a plug, characterized in that, Includes a horizontal fixing plate, a plug clamping assembly, and a socket gas clamping assembly; The plug clamping assembly is fixed on the horizontal fixing plate. The plug clamping assembly includes a driving mechanism, a first finger cylinder, a first finger clamp connector, and a second finger clamp connector. The driving mechanism is used to drive the first finger cylinder to extend and retract in the horizontal direction and to move up and down in the vertical direction. The first finger clamp connector and the second finger clamp connector are respectively fixedly connected to the gripper of the first finger cylinder, and the first finger clamp connector and the second finger clamp connector are provided with a pair of plug finger clamps. The socket air clamp assembly is fixed on the horizontal fixing plate and located on one side of the plug clamping assembly. The socket air clamp assembly includes an air clamp fixing plate, a second finger cylinder, a socket fixing finger clip, and a socket adjusting finger clip. Multiple second finger cylinders are sequentially fixed below the air clamp fixing plate. The socket fixing finger clip and the socket adjusting finger clip are respectively fixedly connected to the claws of the second finger cylinders. The socket is clamped by the socket fixing finger clip and the socket adjusting finger clip, and the plug is removed from the socket by the plug finger clip.
2. The device for automatically separating a socket and a plug according to claim 1, characterized in that, The drive mechanism includes a first telescopic cylinder, a lifting cylinder, a first sliding plate, a first slide rail, a second sliding plate, and a second slide rail; The first telescopic cylinder is fixedly mounted on the transverse fixed plate, the first slide rail is fixed on the other side of the transverse fixed plate, the first slide rail is provided with a first slider, the first slide plate is fixed on the first slider, and the first slide plate is fixedly connected to the top of the cylinder rod of the first telescopic cylinder. The lifting cylinder is fixed on the first slide plate, the second slide rail is fixed on the outer side wall of the first slide plate, the second slide rail is provided with a second slider, the second slide plate is fixed on the second slider, and the second slide plate is fixedly connected to the top of the cylinder rod of the lifting cylinder. The first finger cylinder is fixedly connected to the second slide plate.
3. The device for automatically separating a socket and a plug according to claim 1, characterized in that, A translational slide rail and a translational slider are provided between the first finger clip connector and the second finger clip connector to allow the first finger clip connector and the second finger clip connector to slide relative to each other.
4. The device for automatically separating the socket and plug according to claim 3, characterized in that, The translation slide rail and the translation slider are each provided with two sets; One set of translation slide rails is fixed to the first finger clip connector, and the translation slider is fixed to the second finger clip connector; Another set of translation slide rails is fixed to the second finger clip connector, and the translation slider is fixed to the first finger clip connector.
5. The device for automatically separating a socket and a plug according to claim 1, characterized in that, The socket gas clamp assembly also includes a second telescopic cylinder and a telescopic fixing component; The telescopic fixing member is fixedly connected to the transverse fixing plate, and the second telescopic cylinder is fixed on the telescopic fixing member; The air clamp fixing plate is slidably installed on the telescopic fixing member and located below the telescopic fixing member, and the air clamp fixing plate is fixedly connected to the top end of the cylinder rod of the second telescopic cylinder.
6. The device for automatically separating a socket and a plug according to claim 1, characterized in that, The horizontal fixing plate is provided with two sets of plug clamping assemblies, and each set of plug clamping assemblies has four plug finger clamps on the first finger clamp connector and the second finger clamp connector.
7. The device for automatically separating a socket and a plug according to claim 6, characterized in that, Eight second finger cylinders are fixed side by side on the air clamp fixing plate.
8. The device for automatically separating a socket and a plug according to claim 7, characterized in that, The device for automatically separating the socket and plug includes two horizontal fixing plates and two fixing beams. Each of the two horizontal fixing plates is equipped with two sets of plug clamping assemblies and one set of socket gas clamping assemblies. The two ends of the two fixing beams are respectively fixedly connected to the two horizontal fixing plates. The two fixing beams and the two horizontal fixing plates together form a square support frame.
9. A device for automatically separating a socket and a plug according to claim 8, characterized in that, The device for automatically separating the socket and plug further includes a horizontal connecting plate and a vertical plate. The two ends of the horizontal connecting plate are respectively fixed to two horizontal fixing plates, and the bottom end of the vertical plate is fixed to the middle position of the horizontal connecting plate.
10. A device for automatically separating a socket and a plug according to claim 1, characterized in that, The socket is inserted into a tray that has multiple sockets for providing power.