Multifunctional intelligent wiring harness

CN224842694UActive Publication Date: 2026-10-09SHENZHEN HAOKE ZHILIAN TECH CO LTD
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Patent Information

Application Number
CN202522037181.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-23
Publication Date
2026-10-09
Estimated Expiration
2035-09-23

AI Technical Summary

Technical Problem

[0003]通常,电动车电池作为能量来源,通过控制器、电机等部件,将电能转化成机械能运动,以控制电流大小改变速度的车辆然而随着功能需求的越来越多,线束需要传输的数据越来越多,现有技术中一般有采用网络桥通过单端口 RAM 中转数据,需频繁复制数据,导致处理效率低下,例如典型的现有技术US5,130,981公开的

Benefits of technology

1、将机动车的多个功能模块如把手前端的控制开关、刹车控制开关、仪表、充电器,指纹式控制器、电门锁和转把等和后端控制器、尾灯、刹车灯、转向灯,轮速传感器等通过信号转换成数字信号来通讯,将通讯线简化成5芯的一条线连接。

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Abstract

The utility model discloses a kind of multifunctional intelligent wiring harness, including wiring harness and multiple connectors, the wiring harness is connected with first node and second node, the first node and second node are connected by power cord, data line, the first node connects multiple interfaces and second node, the second node connects multiple interfaces and controller interface, this multifunctional intelligent wiring harness, different modules of vehicle are converted into a 5-core wire and control end connection by signal conversion by first node and second node, so that it is convenient and fast when assembling, reduce error probability, while each module of vehicle is unified as CAN protocol to communicate, reduce the signal interference between each module, while different module protocol is converted into CAN protocol, compatible with all communication protocols.
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Description

Technical Field

[0001] This utility model relates to the field of vehicle control technology, and in particular to a multifunctional intelligent wiring harness for electric bicycles. Background Technology

[0002] As electric vehicles develop and their functions become more and more sophisticated, they not only require power lines to transmit power, but also require more and more control over the vehicles.

[0003] Typically, electric vehicle batteries serve as the energy source, and through components such as controllers and motors, electrical energy is converted into mechanical energy to move the vehicle, thereby controlling the speed of the vehicle by adjusting the current. However, with the increasing functional requirements, the wiring harness needs to transmit more and more data. Existing technologies generally use network bridges to transfer data through single-port RAM, which requires frequent data copying, resulting in low processing efficiency, as exemplified by the typical prior art disclosed in US5,130,981.

[0004] Some vehicles use in-vehicle Ethernet for high-bandwidth data transmission; however, this type of transmission lacks a time synchronization mechanism for the vehicle, making it difficult to guarantee real-time communication.

[0005] In addition, as electric bicycles become increasingly functional, such as existing electric bicycles that can not only achieve power drive, but also realize LED light information transmission, horn, fingerprint control device, instrument information and other devices, if the wiring harness transmits data separately, the probability of error will increase, as well as the problems of insufficient anti-interference ability and insufficient protocol compatibility.

[0006] Based on the aforementioned problems in the existing technology, this utility model proposes a multifunctional intelligent wire harness. This wire harness can solve the problem of overly complex wire harness structures in the existing technology, as well as reduce the probability of errors, improve anti-interference capabilities, and enhance protocol compatibility. Utility Model Content

[0007] To address the aforementioned issues, firstly, this utility model proposes a multifunctional intelligent wire harness, comprising a wire harness and multiple connectors. The wire harness is connected to a first node and a second node, which are electrically connected via power lines and data lines. The first node is electrically connected to multiple interfaces and the second node, and the second node is electrically connected to multiple interfaces and a controller interface.

[0008] Optionally, the plurality of interfaces are functional interfaces, and the plurality of interfaces connected to the first node include one or more of the following interfaces: first headlight interface and horn switch interface, left brake interface, instrument interface, USB interface, fingerprint lock interface, ignition lock interface, right brake interface, throttle interface, front wheel speed interface, second headlight interface and horn interface.

[0009] Optionally, a power supply line, a CAN data line, a low-voltage power supply line, an adjustable switch line, and a ground wire are connected between the first node and the second node.

[0010] Optionally, the CAN data line includes a CAN-H line and a CAN-L line.

[0011] Optionally, the power supply line is a 48V power supply line, the low-voltage power supply line is a 12V power supply line, and the adjustable switch line is an SW-ADJ line.

[0012] Optionally, the first node is connected to the front wheel speed interface via F-PWM and 12V low-voltage power supply lines, and the first node is connected to the second headlight and horn interface via SP+, GND, and D-LED lines.

[0013] Optionally, the multiple interfaces connected to the second node include one or more of the following: a rear taillight radar interface and a rear wheel speed interface.

[0014] Optionally, one or more of the first headlight interface, horn switch interface, left brake interface, instrument interface, and USB interface are connected to the first node via a left contact; one or more of the fingerprint lock interface, ignition lock interface, right brake interface, and throttle interface are connected to the first node via a right contact.

[0015] Optionally, the wiring harness length between multiple connectors and the left connector is 50-100mm, the wiring harness length between multiple connectors and the right connector is 50-100mm, the wiring harness length between the left and right connectors and the first node is 60-80mm, the wiring harness length between the front wheel speed connector, the second headlight and the horn connector and the first node is 300-400mm, the wiring harness length between the first node and the second node is 700-800mm, and the wiring harness length between the controller connector, the rear taillight radar connector, the rear wheel speed connector and the second node is 90-120mm.

[0016] Secondly, this application also discloses a vehicle that specifically employs a multifunctional intelligent wiring harness as described in the first aspect to achieve transmission.

[0017] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. The communication between multiple functional modules of the motor vehicle, such as the control switch, brake control switch, instrument, charger, fingerprint controller, ignition lock and throttle, and the rear controller, taillight, brake light, turn signal, wheel speed sensor, etc., is simplified to a single 5-core wire.

[0018] 2. The various modules at the front of the two-wheeled electric vehicle are directly connected to the rear modules via a single 5-core wire after signal conversion, making assembly simple and quick and greatly reducing the chance of errors. Anti-interference enhancement design: The communication between the various modules of the two-wheeled vehicle is unified to the CAN protocol, greatly reducing signal interference from individual module communication. Protocol compatibility optimization: The different communication protocols of the various modules of the two-wheeled vehicle are all converted to the CAN protocol, ensuring compatibility with all communication protocols. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of a multifunctional intelligent wire harness according to the present invention; Figure 2 This is a schematic diagram of a multifunctional intelligent wire harness according to the present invention.

[0020] Legend: 1. First node; 2. Second node; 3. Wiring harness; 4. Left connector; 5. Right connector. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings: Example 1

[0024] like Figure 1 As shown: A multifunctional intelligent wire harness includes a wire harness 3 and multiple connectors. The wire harness 3 is connected to a first node 1 and a second node 2. The first node 1 and the second node 2 are connected via a power line and a data line. The first node 1 is connected to multiple interfaces and the second node 2. The second node 2 is connected to multiple interfaces and a controller interface.

[0025] A power supply line, a CAN data line, a low-voltage power line, an adjustable switch line, and a ground line are connected between the first node 1 and the second node 2. The CAN data line includes a CAN-H line and a CAN-L line.

[0026] The power supply line is a 48V power supply line, the low-voltage power supply line is a 12V power supply line, and the adjustable switch line is an SW-ADJ line. The multiple interfaces connected to the first node 1 include one or more of the following: a first headlight interface and horn switch interface, a left brake interface, an instrument panel interface, a USB interface, a fingerprint lock interface, an ignition lock interface, a right brake interface, a throttle interface, a front wheel speed interface, and a second headlight and horn interface.

[0027] The first node is connected to the front wheel speed interface via F-PWM and a 12V low-voltage power supply line. The first node 1 is connected to the second headlight and horn interfaces via SP+, GND, and D-LED lines. The second node 2 is connected to multiple interfaces, including one or more of the rear taillight radar interface and the rear wheel speed interface.

[0028] The first headlight interface and one or more of the horn switch interface, left brake interface, instrument interface, and USB interface are connected to the first node through the left contact; the fingerprint lock interface, ignition lock interface, right brake interface, and throttle interface are connected to the first node through the right contact.

[0029] The wiring harness length between multiple connectors and the left connector is 50-100mm, the wiring harness length between multiple connectors and the right connector is 50-100mm, the wiring harness length between the left and right connectors and the first node is 60mm, the wiring harness length of the front wheel speed connector is 400mm, the wiring harness length between the second headlight and horn connectors and the first node is 300mm, the wiring harness length between the first node and the second node is 750mm, the wiring harness length of the controller connector is 100mm, the wiring harness length of the rear taillight radar connector is 100mm, and the wiring harness length between the rear wheel speed connector and the second node is 100mm.

[0030] This new invention enables communication between the various functional modules of the electric two-wheeler (control switch, brake control switch, instrument, charger, fingerprint controller, ignition lock, and throttle, etc.) and the rear end (controller, taillight, brake light, turn signal, wheel speed sensor, etc.) by converting signals into digital signals. The communication line is simplified to a single 5-core wire.

[0031] The various modules at the front end of the two-wheeled electric vehicle are directly connected to the rear end modules via a single 5-core cable after signal conversion, simplifying assembly and significantly reducing the chance of errors. Anti-interference enhancement design: Communication between the various modules of the two-wheeled vehicle is unified to the CAN protocol, greatly reducing signal interference from individual module communication. Protocol compatibility optimization: Different communication protocols of the various modules of the two-wheeled vehicle are all converted to the CAN protocol, ensuring compatibility with all communication protocols. Suitable for data interaction scenarios in industrial automation, automotive electronics, two-wheeled electric vehicles, and smart terminals. Example 2

[0032] Unlike Embodiment 1, Embodiment 2 is a vehicle that uses the same multifunctional smart wiring harness as in Embodiment 1 for transmission.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A multifunctional intelligent wire harness, comprising a wire harness and multiple connectors, characterized in that: The wiring harness has a first node and a second node. The first node and the second node are electrically connected via a power line and a data line. The first node is electrically connected to multiple interfaces and the second node. The second node is electrically connected to the first node, multiple functional interfaces, and a controller interface.

2. The multifunctional intelligent wire harness according to claim 1, characterized in that: The first node and the second node are electrically connected by a power supply line, a CAN data line, a low-voltage power supply line, an adjustable switch line, and a ground line.

3. The multifunctional intelligent wire harness according to claim 2, characterized in that: The CAN data lines include CAN-H and CAN-L lines.

4. The multifunctional intelligent wire harness according to claim 2, characterized in that: The power supply line is a 48V power supply line, the low-voltage power supply line is a 12V power supply line, and the adjustable switch line is an SW-ADJ line.

5. The multifunctional intelligent wire harness according to claim 2, characterized in that: The first node connects to multiple interfaces including one or more of the following: a first headlight interface and a horn switch interface, a left brake interface, an instrument panel interface, a USB interface, a fingerprint lock interface, an ignition lock interface, a right brake interface, a throttle interface, a front wheel speed interface, a second headlight interface, and a horn interface.

6. The multifunctional intelligent wire harness according to claim 5, characterized in that: The first node is connected to the front wheel speed interface via F-PWM and 12V low-voltage power supply lines, and the first node is connected to the second headlight and horn interface via SP+, GND, and D-LED lines.

7. The multifunctional intelligent wire harness according to claim 2, characterized in that: The second node connects to multiple interfaces, including one or more of the rear taillight radar interface and the rear wheel speed interface.

8. The multifunctional intelligent wire harness according to claim 5, characterized in that: The first headlight interface and one or more of the horn switch interface, left brake interface, instrument interface, and USB interface are connected to the first node through the left contact; the fingerprint lock interface, ignition lock interface, right brake interface, and throttle interface are connected to the first node through the right contact.

9. The multifunctional intelligent wire harness according to claim 8, characterized in that: The wiring harness length between multiple connectors and the left connector is 50-100mm, the wiring harness length between multiple connectors and the right connector is 50-100mm, the wiring harness length between the left and right connectors and the first node is 60-80mm, the wiring harness length between the front wheel speed connector, the second headlight and the horn connector and the first node is 300-400mm, the wiring harness length between the first node and the second node is 700-800mm, and the wiring harness length between the controller connector, the rear taillight radar connector, the rear wheel speed connector and the second node is 90-120mm.

10. A vehicle, characterized in that: The multifunctional intelligent wire harness as described in any one of claims 1-9 is adopted.

Citation Information

Patent Citations

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    US5130981A