A terminal bending device

CN224842745UActive Publication Date: 2026-10-09ZHEJIANG KERTE TECH CO LTD
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Patent Information

Application Number
CN202522436730.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2026-10-09
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

传统工艺虽追求高效精密作业,但现有技术方案存在显著瓶颈:采用分步独立加工不仅效率低下,且多次装夹易产生定位累积误差,严重影响产品质量;使用复合模具虽能一次成型,却因结构固化和柔性不足,难以适应小批量、多品种的快速换产需求

Benefits of technology

[0011] This invention has the following effects: through the above-mentioned arrangement, several terminals can be flipped, and a scraper can be used to remove material or bend the pins simultaneously.

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Abstract

The utility model discloses a terminal bending device, its characterized in that: including base, scraper and fixed base, the terminal is fixed in fixed base, the fixed groove is formed on the base, the fixed base slips and connects in fixed groove, the base drives the fixed base overturn, the scraper is connected with driving piece, and the driving piece drives scraper rotation.
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Description

Technical Field

[0001] This utility model relates to the field of terminal processing and treatment, and more specifically, it relates to a terminal bending device. Background Technology

[0002] In the precision manufacturing of electronic components such as connectors and circuit boards, it is often necessary to cut (remove material) or bend multiple parallel terminals formed on the component body. Although traditional processes pursue efficient and precise operation, existing technical solutions have significant bottlenecks: step-by-step independent processing is not only inefficient, but multiple clamping can easily lead to cumulative positioning errors, which seriously affect product quality; although composite molds can form in one step, due to their rigid structure and insufficient flexibility, they are difficult to adapt to the needs of rapid changeover for small batches and multiple varieties.

[0003] Furthermore, when simultaneously removing or bending multiple terminals, existing simple mechanisms struggle to guarantee product consistency and yield. Therefore, there is an urgent need in this field for a novel terminal bending mechanism that can fundamentally overcome efficiency challenges and meet the high-efficiency and highly adaptable production requirements of modern electronics manufacturing. Utility Model Content

[0004] This utility model provides a terminal bending device that can simultaneously bend or scrape multiple terminal pins.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a terminal bending device, characterized in that it includes a base, a scraper, and a fixing seat, the terminal is fixed to the fixing seat, a fixing groove is formed on the base, the fixing seat is slidably engaged in the fixing groove, the base drives the fixing seat to rotate, the scraper is connected to a driving member, and the driving member drives the scraper to rotate.

[0006] The present invention is further configured such that: a plurality of slots are formed on the fixing base, the terminal is fixed in the slot, and a limiting part is formed on the slot to restrict the terminal from detaching.

[0007] The present invention is further configured such that: a limiting ball and a limiting spring are formed on one side of the slot, the limiting ball is located on the bottom surface of the slot, and the limiting spring is connected to and drives the limiting ball.

[0008] The present invention is further configured such that: the base includes a rotating part and a connecting part, the rotating part rotates around the connecting part, and a limiting block is also provided on the connecting part to restrict the rotation of the rotating part.

[0009] The present invention is further configured such that: the scraper includes a body and a scraping part, the scraping part forming an inclined scraping surface.

[0010] The present invention is further configured such that: the scraper includes a body and a bending part, the bending part is connected to the body and forms a bending surface, and the bending surface is S-shaped.

[0011] This invention has the following effects: through the above-mentioned arrangement, several terminals can be flipped, and a scraper can be used to remove material or bend the pins simultaneously. Attached Figure Description

[0012] Figure 1 This is a structural diagram of an embodiment of the present utility model; Figure 2 This is a perspective view of the fixing base according to an embodiment of the present utility model; Figure 3 This is a structural diagram of the fixed base being engaged with the rotating part according to an embodiment of the present invention; Figure 4 This is a perspective view of the scraper according to an embodiment of the present utility model; Figure 5 This is a structural diagram of the fixing block in an embodiment of the present utility model.

[0013] In the diagram: 1. Base; 12. Fixing groove; 13. Rotating part; 2. Scraper; 3. Fixing seat; 31. Slot; 33. Limiting ball; 34. Limiting spring; 4. Body; 5. Scraping part; 51. Bending part; 6. Limiting part. Detailed Implementation

[0014] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] Reference Figures 1 to 5 The embodiments of this utility model will be further described below.

[0017] A terminal bending device is mainly used to cut or bend multiple parallel terminals on electronic components such as connectors.

[0018] The core of this device includes a base 1, a scraper 2, and a mounting base 3. The base 1 serves as the fundamental support for the entire device, and its top surface is machined with a mounting groove 12. The bottom of the mounting base 3 has a matching protrusion or slider structure, allowing it to slide and engage within the mounting groove 12 of the base 1. This design allows the mounting base 3 to be easily installed onto or removed from the base 1, facilitating loading and unloading, while ensuring the initial horizontal position accuracy of the mounting base 3 on the base 1. The mounting base 3 is used to support and secure the terminals to be processed. The scraper 2 is connected to a drive unit via a rotating shaft. This drive unit can be a rotary cylinder or a servo motor, which is fixedly mounted on the side of the base 1 or on a separate bracket, enabling precise control of the scraper 2's rotation. The base 1 itself has a built-in or connected flipping drive mechanism, which drives the mounting base 3, along with the terminals on it, to flip at a specific angle within the mounting groove 12 of the base 1.

[0019] During operation, the component carrying multiple terminals is first placed on and secured to the mounting base 3. Then, the mounting base 3 rotates, activating the drive mechanism, which rotates the scraper 2 towards the pin tip of the terminal. The cutting edge or working surface of the scraper 2 contacts the terminal pin, performing a cutting or bending operation. Multiple processes can be completed in a single setup, greatly improving processing accuracy and efficiency.

[0020] In a preferred embodiment, the top surface of the mounting base 3 has several parallel slots 31. The size of each slot 31 matches the root of the terminal or the body 4, and is used to accommodate and fix one or more terminals. One or both ends of the slot 31 are provided with a limiting part 6, which can be a protruding stop, to restrict the movement of the terminal in the vertical direction, prevent the terminal from accidentally dislodging from the slot 31 during processing, and ensure the stability of processing.

[0021] To achieve flexible clamping of the terminal, in another improved embodiment, a mounting hole is provided on one side wall or bottom surface of the slot 31. A limiting spring 34 and a limiting ball 33 are sequentially arranged inside the hole. One end of the limiting spring 34 is fixed to the bottom of the hole, and the other end abuts against the limiting ball 33, causing a portion of the spherical surface of the limiting ball 33 to protrude from the inner wall of the slot 31. When the terminal is inserted into the slot 31, it squeezes the limiting ball 33 and compresses the limiting spring 34. The spring force continuously applies a pressure pointing towards the terminal through the limiting ball 33, thereby forming a flexible clamping force. This structure can effectively accommodate small tolerances in terminal dimensions and provide stable friction to prevent the terminal from loosening, while avoiding surface damage that may be caused by rigid clamping.

[0022] The base 1 can be specifically divided into a connecting part fixed to the equipment base and a rotating part 13 rotatably connected to the connecting part via bearings. A fixing groove 12 is provided on the top surface of the rotating part 13. A flipping drive mechanism acts on the rotating part 13, driving it to flip relative to the connecting part. To precisely control the flipping angle, a limit block is provided on the connecting part, and a corresponding protrusion on the rotating part 13 is provided that can be blocked by the limit block. When the rotating part 13 flips to a predetermined angle, its protrusion contacts the limit block, thus being reliably limited, preventing overshoot, and ensuring the accuracy of each flipping angle.

[0023] The specific structure of the scraper 2 varies depending on its function. The scraper 2 used for terminal cutting includes a body 4 and a scraping part 5. The end edge of the scraping part 5 is machined into an inclined scraping surface. This inclined scraping surface forms an acute angle with the axis of the terminal pin, so that the scraper 2 can remove excess pins by cutting or scraping during rotation, thereby obtaining a smooth cut and reducing burrs.

[0024] The scraper 2 used for terminal bending includes a body 4 and a bending section 51. The bending section 51 is connected to the end of the body 4, and its working surface is constructed as a smooth S-shaped curved surface. When the scraper 2 rotates, the S-shaped bending surface gradually and smoothly contacts the terminal pin and applies pressure, causing the pin to undergo plastic deformation along the curved surface, eventually bending it into a predetermined arc or a specific angle. This progressive bending process can effectively avoid stress concentration caused by right-angle bending, reduce the risk of terminal cracking or internal damage, and achieve higher forming quality.

[0025] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A terminal bending device, characterized in that: The device includes a base, a scraper, and a fixing seat. The terminal is fixed to the fixing seat. A fixing groove is formed on the base. The fixing seat slides and engages with the fixing groove. The base drives the fixing seat to rotate. The scraper is connected to a driving component, which drives the scraper to rotate.

2. The terminal bending device according to claim 1, characterized in that: The mounting base has several slots, the terminals are fixed in the slots, and the slots have limiting portions that prevent the terminals from detaching.

3. The terminal bending device according to claim 2, characterized in that: A limiting ball and a limiting spring are formed on one side of the slot. The limiting ball is located on the bottom surface of the slot, and the limiting spring is connected to and drives the limiting ball.

4. The terminal bending device according to claim 1, characterized in that: The base includes a rotating part and a connecting part. The rotating part rotates around the connecting part, and a limiting block is also provided on the connecting part to restrict the rotation of the rotating part.

5. A terminal bending device according to claim 1, characterized in that: The scraper includes a body and a scraping section, the scraping section forming an inclined scraping surface.

6. A terminal bending device according to claim 1, characterized in that: The scraper includes a body and a bending part, the bending part is connected to the body and forms a bending surface, and the bending surface is S-shaped.