Online repairing device for electromagnetic wire production

Abstract

This utility model discloses an online repair device for producing magnet wire, comprising a device body, which includes a removable base plate, a magnet wire limiting device, and a rapid solidification device. The magnet wire limiting device is screwed onto the top of the removable base plate, and the rapid solidification device is mounted on top of the magnet wire limiting device. The rapid solidification device includes an electric heating frame, a fan mounting frame, a filter frame, and a conveying fan. The fan mounting frame is mounted on top of the electric heating frame, the conveying fan is mounted inside the fan mounting frame, and the filter frame is screwed onto the top of the fan mounting frame. Locking holes are provided at the four corners of the top of both the fan mounting frame and the filter frame. A filter screen is installed inside the filter frame, and several sets of electric heating wires distributed laterally at equal intervals are installed inside the electric heating frame. This device can significantly accelerate the solidification speed of vulcanized adhesive and can also limit the movement of the magnet wire.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic wire repair technology, specifically to an online repair device for electromagnetic wire production. Background Technology

[0002] Magnetwire, also known as winding wire, is an insulated wire used to manufacture coils or windings in electrical products. It mainly includes enameled wire, wrapped wire, enameled and wrapped wire, and inorganic insulated wire, and is used in motors, transformers, and drive motors for new energy vehicles. Its production process involves drawing, annealing (temperature controlled at 300-600℃), and impregnation (containing cresol and xylene diluent). Finished products are packaged in cartons or tubes after inspection.

[0003] When the insulation layer of the existing electromagnetic wire is damaged, workers need to repair the damaged area with vulcanizing adhesive. However, the curing time of the vulcanizing adhesive is slow, which affects the repair speed of the electromagnetic wire insulation layer. In addition, the electromagnetic wire is prone to displacement during the repair process, which also affects the repair.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an online repair device for electromagnetic wire production, thereby solving the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an online repair device for electromagnetic wire production, comprising a device body, the device body including a removable base plate, an electromagnetic wire limiting device, and a rapid solidification device. The electromagnetic wire limiting device is mounted on the top of the removable base plate with screws, and the rapid solidification device is mounted on top of the electromagnetic wire limiting device. The rapid solidification device includes an electric heating frame, a fan mounting frame, a filter frame, and a conveying fan. The fan mounting frame is mounted on top of the electric heating frame, the conveying fan is mounted inside the fan mounting frame, and the filter frame is mounted on top of the fan mounting frame with screws. Locking holes are provided at the four corners of the top of both the fan mounting frame and the filter frame. A filter screen is installed inside the filter frame. Several sets of electric heating wires are installed inside the electric heating frame in a horizontally equidistant manner. Two sets of lifting support legs are provided at the bottom of the electric heating frame in a symmetrical manner, and the lifting support legs have a rectangular structure.

[0009] Preferably, the electromagnetic wire limiting device includes a limiting frame and an outer fixing side. The limiting frame and the outer fixing side are smoothly transitioned and integrally formed. Both the outer fixing side and the limiting frame are square in shape. The outer fixing side is located outside the limiting frame, and positioning holes are provided at the four corners of the outer fixing side.

[0010] Preferably, the limiting frame includes a first side plate, a second side plate, and a limiting plate. A set of limiting plates is provided, with the first side plate and the second side plate distributed in a horizontally equidistant manner. A set of limiting plates is installed between the first side plate and the second side plate. The limiting plate has a rectangular structure, and small limiting groove, medium limiting groove, and large limiting groove are respectively provided on the limiting plate. The small limiting groove, medium limiting groove, and large limiting groove are all arc-shaped structures.

[0011] Preferably, the removable base plate has a square shape, and fixing holes are provided at all four corners of the removable base plate. Two sets of positioning holes are also provided on the surface of the removable base plate in a symmetrical manner.

[0012] (III) Beneficial Effects

[0013] This utility model provides an online repair device for electromagnetic wire production. It has the following beneficial effects:

[0014] In this solution, the rapid coagulation device of the online repair device for electromagnetic wire production plays a key role. Multiple sets of electric heating wires in the electric heating frame can quickly generate heat, and the conveying fan in the fan mounting frame can efficiently transport hot air downwards, forming a good thermal circulation, which greatly accelerates the coagulation speed of the vulcanized adhesive and completely solves the problem of long vulcanized adhesive coagulation time and slows down the repair progress of electromagnetic wire insulation layer in the existing technology.

[0015] In terms of electromagnetic wire positioning, the meticulously designed electromagnetic wire positioning device performs exceptionally well. The small, medium, and large positioning slots on the positioning plate of the positioning frame can accommodate electromagnetic wires of different specifications, providing stable positioning of the electromagnetic wire from multiple dimensions. During the repair process, it can effectively prevent the electromagnetic wire from shifting, strongly ensuring the accuracy and stability of the repair, and greatly improving the situation where electromagnetic wires are prone to shifting and affecting the repair in existing technologies.

[0016] The ease of installation and disassembly is also fully demonstrated. The fixing holes at the four corners of the easy-to-disassemble base plate facilitate the installation and fixation of the entire device. The electromagnetic wire limit device is installed on the top of the easy-to-disassemble base plate with screws. Other components such as the rapid solidification device are also connected by screws, which makes the installation and disassembly of each component simple and greatly facilitates the daily maintenance and repair of the equipment.

[0017] In addition, the filtration and protection function is also noteworthy. The filter screen installed inside the filter frame can strictly filter the air drawn in by the conveying fan, intercepting dust and other impurities and preventing them from entering the device. This not only avoids the adverse effects of impurities on the repair effect of the vulcanized rubber, but also maintains the cleanliness of the device's interior, further improving the quality of the repair. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rapid solidification device of this utility model;

[0020] Figure 3 This is a schematic diagram of the electromagnetic wire limiting device of this utility model;

[0021] Figure 4 This is a structural schematic diagram of the easily detachable base plate of this utility model.

[0022] In the diagram, 1. Device body; 2. Easy-to-remove base plate; 3. Electromagnetic wire limiting device; 4. Rapid solidification device; 5. Electric heating frame; 6. Fan mounting frame; 7. Filter frame; 8. Conveying fan; 9. Filter screen; 10. Locking hole; 11. Electric heating wire; 12. Lifting support leg; 13. Limiting frame; 14. External fixed side; 15. Positioning hole; 16. First side plate; 17. Second side plate; 18. Limiting plate; 19. Small limiting groove; 20. Medium limiting groove; 21. Large limiting groove; 22. Fixing hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4 This utility model provides a technical solution:

[0025] Example 1

[0026] Regarding the aforementioned problems: when the insulation layer of the existing electromagnetic wire is damaged, workers need to use vulcanizing adhesive to repair the damaged area. However, the curing time of the vulcanizing adhesive is slow, which affects the repair speed of the electromagnetic wire insulation layer. Moreover, the electromagnetic wire is prone to displacement during the repair process, which also affects the repair process.

[0027] The solution is as follows: An online repair device for electromagnetic wire production includes a device body 1. The device body 1 includes a removable base plate 2, an electromagnetic wire limiting device 3, and a rapid solidification device 4. The electromagnetic wire limiting device 3 is installed on the top of the removable base plate 2 with screws. The rapid solidification device 4 is installed on the top of the electromagnetic wire limiting device 3. The rapid solidification device 4 includes an electric heating frame 5, a fan mounting frame 6, a filter frame 7, and a conveying fan 8. The fan mounting frame 6 is installed on the top of the electric heating frame 5. The conveying fan 8 is installed inside the fan mounting frame 6. The filter frame 7 is installed on the top of the fan mounting frame 6 with screws. Locking holes 10 are provided at the four corners of the top of the fan mounting frame 6 and the filter frame 7. A filter screen 9 is installed inside the filter frame 7. Several sets of electric heating wires 11 are installed in a horizontally equidistant manner inside the electric heating frame 5. Two sets of lifting support legs 12 are provided at the bottom of the electric heating frame 5 in a symmetrical manner. The lifting support legs 12 have a rectangular structure.

[0028] Analysis of the above: When the electric heating wire 11 inside the electric heating frame 5 is energized, it generates heat. The conveying fan 8 inside the fan mounting frame 6 operates, conveying the hot air generated by the electric heating wire 11 downwards to the area where the electromagnetic wire is being repaired, accelerating the solidification of the vulcanized adhesive. The filter screen 9 inside the filter frame 7 filters the air drawn in by the conveying fan 8, preventing dust and other impurities from entering and affecting the repair effect. The raised support leg 12 supports the electric heating frame 5, maintaining a suitable distance between it and the components below, facilitating the delivery of hot air. During repair, the electric heating wire 11 and the conveying fan 8 are turned on. The electric heating wire 11 heats up, and the conveying fan 8 blows hot air towards the area where the vulcanized adhesive is applied to the electromagnetic wire. If there are many impurities in the air, the filter screen 9 in the filter frame 7 can filter out the impurities, ensuring clean hot air. The equidistant distribution of the electric heating wires 11 allows for uniform heating, and together with the conveying fan 8, it can quickly form a hot airflow, significantly accelerating the solidification speed of the vulcanized adhesive and improving repair efficiency. The filter screen 9 purifies the air, ensuring repair quality. The raised support leg 12 provides stable support and facilitates effective delivery of hot air.

[0029] Example 2:

[0030] Please see Figure 1-4 The present invention provides a technical solution based on Embodiment 1: the electromagnetic wire limiting device 3 includes a limiting frame 13 and an outer fixing side 14. The limiting frame 13 and the outer fixing side 14 are smoothly transitioned and integrally formed. Both the outer fixing side 14 and the limiting frame 13 are square in shape. The outer fixing side 14 is located outside the limiting frame 13. Positioning holes 15 are provided at the four corners of the outer fixing side 14.

[0031] Analysis of the above content: The external fixed side 14 is installed and fixed with the easy-to-remove base plate 2 through the positioning hole 15; the limiting frame 13 and the external fixed side 14 are integrally processed and formed, and the structure is stable; various specifications of arc-shaped limiting grooves are set to adapt to different specifications of electromagnetic wires, which has strong versatility and effectively avoids the displacement of electromagnetic wires during repair, ensuring the accuracy and stability of repair.

[0032] Example 3:

[0033] Please see Figure 1-4 This utility model provides a technical solution based on Embodiment 1: The limiting frame 13 includes a first side plate 16, a second side plate 17, and a limiting plate 18. A set of limiting plates 18 is provided. The first side plate 16 and the second side plate 17 are distributed in a horizontally equidistant manner. A set of limiting plates 18 is installed between the first side plate 16 and the second side plate 17. The limiting plate 18 has a rectangular structure. The limiting plate 18 is provided with a small limiting groove 19, a medium limiting groove 20, and a large limiting groove 21. The small limiting groove 19, the medium limiting groove 20, and the large limiting groove 21 are all arc-shaped structures.

[0034] Analysis of the above content: The first side plate 16 and the second side plate 17 in the limiting frame 13 provide installation support for the limiting plate 18. The small limiting groove 19, the medium limiting groove 20, and the large limiting groove 21 on the limiting plate 18 can respectively limit the electromagnetic wires of different specifications and diameters, so that they remain stable in position during the repair process. According to the specifications of the electromagnetic wire to be repaired, the electromagnetic wire is placed in the corresponding small limiting groove 19, medium limiting groove 20, or large limiting groove 21. The limiting effect of the arc groove is used to prevent the electromagnetic wire from shifting during the vulcanized rubber repair process.

[0035] Example 4:

[0036] Please see Figure 1-4 The present invention provides a technical solution based on embodiment one: the removable base plate 2 has a square shape, and fixing holes 22 are provided at the four corners of the removable base plate 2. The surface of the removable base plate 2 also has two sets of positioning holes 15 distributed symmetrically.

[0037] Analysis of the above content: The removable base plate 2 serves as the basic load-bearing component of the device. Its four corner fixing holes 22 are used to engage bolts and other fasteners, ensuring the entire device is securely installed in the work area or other locations. The surface positioning holes 15 provide a positioning reference for the precise installation of the electromagnetic wire limiting device 3. When the device needs to be installed, the removable base plate 2 is fixed to the designated mounting surface using bolts through the fixing holes 22. When installing the electromagnetic wire limiting device 3, the positioning holes 15 on the outer fixing side 14 of the electromagnetic wire limiting device 3 are aligned with the positioning holes 15 on the surface of the removable base plate 2, and then fixed with screws and other connectors. Its square structure provides a stable installation foundation. The design of the four corner fixing holes 22 and the surface positioning holes 15 ensures the overall stability of the device installation and enables precise positioning and installation of the electromagnetic wire limiting device 3, facilitating the subsequent assembly and coordination of other components.

[0038] Working principle: During operation, the removable base plate 2 serves as the basic load-bearing component. The four corner fixing holes 22 ensure the stable installation of the entire device. The surface positioning holes 15 provide a precise installation reference for the electromagnetic wire limiting device 3, ensuring the overall structural stability of the device. The outer fixing side 14 of the electromagnetic wire limiting device 3 is fixed to the removable base plate 2 through the positioning holes 15. The first side plate 16 and the second side plate 17 in the limiting frame 13 support the limiting plate 18. The small limiting groove 19, medium limiting groove 20, and large limiting groove 21 on the limiting plate 18 can be adapted to electromagnetic wires of different specifications, effectively preventing the electromagnetic wire from shifting during the repair process and ensuring accurate repair position. In the rapid solidification device 4, the electric heating wire 11 in the electric heating frame 5 generates heat when energized. The conveying fan 8 in the fan mounting frame 6 delivers the heat downward to the electromagnetic wire repair site, accelerating the solidification of the vulcanizing adhesive. The filter screen 9 in the filter frame 7 filters the intake air to avoid impurities affecting the repair quality. Raising the support leg 12 ensures that the distance between the electric heating frame 5 and the components below is appropriate, ensuring efficient delivery of hot air. Through the coordinated operation of various components, stable positioning and rapid solidification are achieved during electromagnetic wire repair, which not only improves repair efficiency but also ensures repair quality. At the same time, the device is easy to install and highly adaptable.

[0039] The present invention comprises: 1. Device body; 2. Easy-to-remove base plate; 3. Electromagnetic wire limiting device; 4. Rapid solidification device; 5. Electric heating frame; 6. Fan mounting frame; 7. Filter frame; 8. Conveying fan; 9. Filter screen; 10. Locking hole; 11. Electric heating wire; 12. Lifting support leg; 13. Limiting frame; 14. External fixing side; 15. Positioning hole; 16. First side plate; 17. Second side plate; 18. Limiting plate; 19. Small limiting groove; 20. Medium limiting groove; 21. Large limiting groove; 22. Fixing hole. All components are general standard parts or technical specifications. The components known to those skilled in the art have structures and principles that can be learned by them through technical manuals or conventional experimental methods. The problem solved by this invention is that when the insulation layer of existing electromagnetic wires is damaged, workers need to use vulcanizing adhesive to repair the damaged areas. However, the curing time of vulcanizing adhesive is slow, which affects the repair speed of the electromagnetic wire insulation layer. Moreover, the electromagnetic wire is prone to displacement during the repair process, which also affects the repair. This invention, through the combination of the above-mentioned components, can significantly accelerate the curing speed of vulcanizing adhesive and can also limit the movement of the electromagnetic wire.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An online repair device for electromagnetic wire production, characterized in that: The device includes a device body (1), which includes a removable base plate (2), an electromagnetic wire limiting device (3), and a rapid solidification device (4). The electromagnetic wire limiting device (3) is installed on the top of the removable base plate (2) by screws, and the rapid solidification device (4) is installed on the top of the electromagnetic wire limiting device (3). The rapid solidification device (4) includes an electric heating frame (5), a fan mounting frame (6), a filter frame (7), and a conveying fan (8). The fan mounting frame (6) is installed on the top of the electric heating frame (5), and the conveying fan (8) is installed inside the fan mounting frame (6). The filter frame (7) is installed on the top of the fan mounting frame (6) by screws. Locking holes (10) are provided at the four corners of the top of the fan mounting frame (6) and the filter frame (7). A filter screen (9) is installed inside the filter frame (7). Several sets of electric heating wires (11) are installed inside the electric heating frame (5) in a horizontally equidistant manner. Two sets of lifting support legs (12) are provided at the bottom of the electric heating frame (5) in a symmetrical manner. The lifting support legs (12) have a rectangular structure.

2. The online repair device for producing electromagnetic wire according to claim 1, characterized in that: The electromagnetic wire limiting device (3) includes a limiting frame (13) and an outer fixing side (14). The limiting frame (13) and the outer fixing side (14) are smoothly transitioned and integrally formed. Both the outer fixing side (14) and the limiting frame (13) are square in shape. The outer fixing side (14) is located outside the limiting frame (13). Positioning holes (15) are provided at the four corners of the outer fixing side (14).

3. The online repair device for producing electromagnetic wire according to claim 2, characterized in that: The limiting frame (13) includes a first side plate (16), a second side plate (17), and a limiting plate (18). The limiting plate (18) is provided in a set. The first side plate (16) and the second side plate (17) are distributed in a horizontally equidistant manner. The set of limiting plates (18) is installed between the first side plate (16) and the second side plate (17). The limiting plate (18) has a rectangular structure. The limiting plate (18) is provided with a small limiting groove (19), a medium limiting groove (20), and a large limiting groove (21). The small limiting groove (19), the medium limiting groove (20), and the large limiting groove (21) are all arc-shaped structures.

4. The online repair device for producing electromagnetic wire according to claim 1, characterized in that: The removable base plate (2) has a square shape. Fixing holes (22) are provided at the four corners of the removable base plate (2). Two sets of positioning holes (15) are also provided on the surface of the removable base plate (2) in a symmetrical manner.

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