A wire harness safety protection structure
Patent Information
- Application Number
- CN202522837075.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-12-31
AI Technical Summary
然而,当内部穿设的线缆直径不一、数量变化或存在接头时,线缆与线槽内壁之间会产生不规则的缝隙
[0012]1、该线束安全保护结构,通过设置有放置腔、下固定座与上固定座,通过拉动活塞柱,使得外界空气通过吸气端吸入至活塞筒内部,然后推动活塞柱向活塞筒内部移动,使得活塞筒内部的空气通过排出端进入至第二螺纹端头内部,通过第二螺纹端头进入至第二螺纹端座、打开的手动开关蝶阀与总管内部,然后通过总管的一端进入至下固定座内部,另一部分气体通过第一螺纹端座、第一螺纹端头、第一旋转接头与软管进入至上气囊内部,使得上气囊与下气囊膨胀,对上气囊与下气囊之间进行密封,贴合多种不同直径的线缆外侧,有效防止泥沙、积水涌入,并通过底座与上盖对线缆进行防压保护。
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Figure CN224843073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire harness safety protection technology, specifically a wire harness safety protection structure. Background Technology
[0002] In temporary or permanent cable laying scenarios for power, telecommunications, and municipal engineering projects, cable trays (also known as cable protectors or road crossing guards) are crucial devices for protecting cables crossing roads and sites from vehicle crushing, mechanical impact, and environmental corrosion. Their core function is to provide robust physical protection and reliable environmental sealing to ensure the safe and stable operation of cables. Traditional cable trays are mostly rigid structures, forming a closed channel by clips or bolts between the top cover and the base. However, when the cables running inside have varying diameters, quantities, or joints, irregular gaps can form between the cables and the inner wall of the cable tray. External contaminants such as water, mud, and dust can easily penetrate through these gaps, corroding the cable joint insulation and causing faults such as short circuits and signal attenuation. This is especially true in humid, dusty, or rainy environments, where the likelihood of such problems increases significantly. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a wire harness safety protection structure, which solves the problems mentioned in the background section.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a wire harness safety protection structure comprising several wire groove sections, wherein the several wire groove sections form a wire groove, each wire groove section being composed of an upper cover and a base, the top of the base having several placement cavities, each placement cavity having a lower fixing seat embedded inside, each lower fixing seat having a lower airbag embedded in its inner wall, the bottom of the upper cover being fixedly connected to a limit strip located inside the placement cavity, the bottom of each limit strip being fixedly connected to an upper fixing seat, each upper fixing seat having an upper airbag embedded in its inner wall.
[0005] Preferably, each of the two bases on the first and last ends of the wire trough has an insertion hole. A main pipe is fixedly connected inside each insertion hole. Several first threaded end seats are fixedly connected to the outside of the main pipe. A flexible tube is fixedly connected to the front surface of each upper fixed seat. A first rotary joint is installed at one end of each flexible tube. A first threaded end is installed at one end of each first rotary joint. One end of each first threaded end extends into the interior of the first threaded end seat and is threadedly connected to the interior of the first threaded end seat.
[0006] Preferably, a manually operated butterfly valve is fixedly connected to the outside of the main pipe, a second threaded end seat is fixedly connected to one end of the manually operated butterfly valve, a second threaded end head is threadedly connected inside the second threaded end seat, a discharge end is fixedly connected to one end of the second threaded end head, and a piston cylinder is fixedly connected to one end of the discharge end.
[0007] Preferably, a piston rod is slidably connected inside the piston cylinder, one end of the piston rod extends to the outside of the piston cylinder, and an intake end is fixedly connected to the bottom of the piston cylinder.
[0008] Preferably, one end of both the discharge end and the intake end extends into the piston cylinder and is equipped with a one-way valve.
[0009] Preferably, a pressure gauge is fixedly connected to the surface of the discharge end, and the detection end of the pressure gauge extends into the discharge end.
[0010] Preferably, one end of the hose extends into the upper airbag, and the other end of the main tube extends into the lower airbag. The upper cover is fixed to the base with bolts, and several insertion holes are provided on both ends of the base.
[0011] This utility model provides a wire harness safety protection structure, which has the following beneficial effects:
[0012] 1. This wire harness safety protection structure includes a placement chamber, a lower fixed seat, and an upper fixed seat. By pulling the piston rod, outside air is drawn into the piston cylinder through the intake end. This pushes the piston rod further into the piston cylinder, causing the air inside the piston cylinder to enter the second threaded end through the exhaust end. From there, the air enters the second threaded end seat, the opened manual switch butterfly valve, and the main pipe. From the main pipe, the air enters the lower fixed seat, while another portion of the air enters the upper air bladder through the first threaded end seat, the first threaded end, the first rotary joint, and the hose. This causes the upper and lower air bladders to inflate, sealing them together and conforming to the outer side of cables of various diameters. This effectively prevents mud, sand, and water from entering. The base and top cover also provide pressure protection for the cables.
[0013] 2. The safety protection structure of this wire harness is provided with a first threaded end seat, a first threaded end and a hose. One end of the first threaded end is taken out from inside the first threaded end seat, and the main pipe and the hose are separated so that the top cover can be removed from the top of the base, so that the upper fixing seat, the upper airbag and the limiting strip can be removed from the inside of the placement cavity, and the cable inside the placement cavity can be taken out. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the front end groove section structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the upper cover of this utility model being removed from the base;
[0017] Figure 4 This is a schematic diagram of the structure of the present invention when the first threaded end seat is separated from the first threaded end and the second threaded end seat is separated from the second threaded end.
[0018] In the diagram: 1. Base; 2. Top cover; 3. Placement cavity; 4. Lower fixed seat; 5. Lower airbag; 6. Upper fixed seat; 7. Upper airbag; 8. Limiting strip; 9. Hose; 10. Main pipe; 11. First threaded end seat; 12. First rotary joint; 13. Piston column; 14. First threaded end; 15. Manual switch butterfly valve; 16. Second threaded end seat; 17. Piston cylinder; 18. Pressure gauge; 19. Discharge end; 20. Second threaded end; 21. Intake end; 22. Bolt; 23. Insertion hole. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Please see Figures 1 to 4 This utility model provides a technical solution: a wire harness safety protection structure, including several wire groove sections, and the several wire groove sections form a wire groove. Each wire groove section is composed of an upper cover 2 and a base 1. The top of the base 1 has several placement cavities 3. Each placement cavity 3 is inlaid with a lower fixing seat 4. The inner wall of the lower fixing seat 4 is inlaid with a lower airbag 5. The bottom of the upper cover 2 and located inside the placement cavity 3 is fixedly connected to a limit strip 8. The bottom of the limit strip 8 is fixedly connected to an upper fixing seat 6. The inner wall of the upper fixing seat 6 is inlaid with an upper airbag 7. The upper fixing seat 6 and the lower fixing seat 4 form a complete ring, and the upper airbag 7 and the lower airbag 5 form a complete ring.
[0021] The first and last ends of the cable trays each have an insertion hole 23 at one end of the base 1. A main pipe 10 is fixedly connected inside the insertion hole 23. Several first threaded end seats 11 are fixedly connected to the outside of the main pipe 10. A flexible hose 9 is fixedly connected to the front surface of each fixed base 6. A first rotary joint 12 is installed at one end of each flexible hose 9. A first threaded end 14 is installed at one end of each first rotary joint 12. One end of each first threaded end 14 extends into the first threaded end seat 11 and is threadedly connected to the inside of the first threaded end seat 11. When the cable needs to be removed, the manual switch butterfly valve 15 is opened, so that the gas inside the upper airbag 7 enters the main pipe 10 through the flexible hose 9, the first rotary joint 12, the first threaded end 14, and the first threaded end seat 11. The gas inside the lower airbag 5 enters the main pipe 10 and is discharged through the manual switch butterfly valve 15 and the second threaded end seat 16.
[0022] A manual switch butterfly valve 15 is fixedly connected to the outside of the main pipe 10. A second threaded end seat 16 is fixedly connected to one end of the manual switch butterfly valve 15. A second threaded end head 20 is threadedly connected inside the second threaded end seat 16. A discharge end 19 is fixedly connected to one end of the second threaded end head 20. A piston cylinder 17 is fixedly connected to one end of the discharge end 19. Take one end of the first threaded end head 14 out from inside the first threaded end seat 11 to separate the main pipe 10 from the hose 9.
[0023] A piston rod 13 is slidably connected inside the piston cylinder 17. One end of the piston rod 13 extends to the outside of the piston cylinder 17. An air intake end 21 is fixedly connected to the bottom of the piston cylinder 17. The bolt 22 is removed from the inside of the base 1, and then the upper cover 2 is removed from the top of the base 1, so that the upper fixed seat 6, the upper airbag 7 and the limiting strip 8 are removed from the inside of the placement cavity 3, and the cable inside the placement cavity 3 is taken out.
[0024] Both the discharge end 19 and the intake end 21 extend into the piston cylinder 17 and are equipped with one-way valves. Through the one-way valves, gas is drawn into the piston cylinder 17 through the intake end 21 and discharged into the second threaded end 20 through the discharge end 19.
[0025] A pressure gauge 18 is fixedly connected to the surface of the discharge end 19. The detection end of the pressure gauge 18 extends into the discharge end 19 to check the pressure value in the circuit.
[0026] One end of the hose 9 extends into the interior of the upper airbag 7, and the other end of the main pipe 10 extends into the interior of the lower airbag 5. The upper cover 2 is fixed to the base 1 by bolts 22. Several insertion holes 23 are provided on both ends of the base 1. The base 1 is fixed to the ground by anchors and other fixing devices through the insertion holes 23.
[0027] In summary, the safety protection structure for this wire harness is used as follows: The base 1 of the wire trough section is laid on the ground, the cable is placed into the placement cavity 3, and the top cover 2 is placed on top of the base 1, allowing the limiting strip 8 and the upper fixing seat 6 to be placed into the placement cavity 3. The top cover 2 is then installed on the base 1 using bolts 22. Next, one end of the first threaded end 14 is screwed into the first threaded end seat 11, and the piston cylinder 17 is removed. Then, one end of the second threaded end 20 is screwed into the second threaded end seat 16. By pulling the piston rod 13, outside air is drawn into the piston cylinder 17 through the suction end 21, pushing the piston rod 13 further into the piston cylinder 17, thus allowing air to pass through the piston cylinder 17. Air enters the second threaded end 20 through the exhaust end 19, then enters the second threaded end seat 16, the open manual switch butterfly valve 15, and the main pipe 10 through the second threaded end 20. Then, it enters the lower fixed seat 4 through one end of the main pipe 10. Another part of the air enters the upper airbag 7 through the first threaded end seat 11, the first threaded end 14, the first rotary joint 12, and the hose 9, causing the upper airbag 7 and the lower airbag 5 to inflate and seal between them. This seals the outer side of cables of various diameters, effectively preventing mud, sand, and water from entering and achieving a seal. Then, the manual switch butterfly valve 15 is closed, and the second threaded end 20 is unscrewed from the second threaded end seat 16.
[0028] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The installation methods between equipment are also the same as conventional installation methods in the prior art. For example, the two ends of the shaft-shaped parts are connected by bearings, the connection position of the valve component is provided with anti-leakage rubber strips, the outside of the threaded rod or lead rod is provided with dust cover, and the equipment can be driven by either built-in battery or external power supply. The control method is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, this utility model will not explain the control method and circuit connection in detail. The external controller mentioned in the specification can play a control role for the electrical components mentioned in this article, and the external controller is a conventional known device. The model of the pull rope sensor is the pull rope displacement sensor DSS-M.
[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A wire harness safety protection structure, characterized in that: It includes several wire groove sections, and the several wire groove sections form a wire groove. Each wire groove section is composed of an upper cover (2) and a base (1). The top of the base (1) is provided with several placement cavities (3). Each placement cavity (3) is inlaid with a lower fixing seat (4). The inner wall of the lower fixing seat (4) is inlaid with a lower airbag (5). The bottom of the upper cover (2) and located inside the placement cavity (3) is fixedly connected with a limiting strip (8). The bottom of the limiting strip (8) is fixedly connected with an upper fixing seat (6). The inner wall of the upper fixing seat (6) is inlaid with an upper airbag (7).
2. The wire harness safety protection structure according to claim 1, characterized in that: The first and last ends of the wire grooves are provided with an insertion hole (23) at one end of the base (1). A main pipe (10) is fixedly connected inside the insertion hole (23). Several first threaded end seats (11) are fixedly connected to the outside of the main pipe (10). A flexible hose (9) is fixedly connected to the front surface of the upper fixed seat (6). A first rotary joint (12) is installed at one end of the flexible hose (9). A first threaded end (14) is installed at one end of the first rotary joint (12). One end of the first threaded end (14) extends into the first threaded end seat (11) and is threadedly connected to the inside of the first threaded end seat (11).
3. The wire harness safety protection structure according to claim 2, characterized in that: A manual switch butterfly valve (15) is fixedly connected to the outside of the main pipe (10). A second threaded end seat (16) is fixedly connected to one end of the manual switch butterfly valve (15). A second threaded end head (20) is threaded inside the second threaded end seat (16). A discharge end (19) is fixedly connected to one end of the second threaded end head (20). A piston cylinder (17) is fixedly connected to one end of the discharge end (19).
4. The wire harness safety protection structure according to claim 3, characterized in that: A piston rod (13) is slidably connected inside the piston cylinder (17), one end of the piston rod (13) extends to the outside of the piston cylinder (17), and an air intake end (21) is fixedly connected to the bottom of the piston cylinder (17).
5. A wire harness safety protection structure according to claim 4, characterized in that: One end of the discharge end (19) and the intake end (21) both extend into the piston cylinder (17) and are equipped with a one-way valve.
6. The wire harness safety protection structure according to claim 5, characterized in that: A pressure gauge (18) is fixedly connected to the surface of the discharge end (19), and the detection end of the pressure gauge (18) extends into the discharge end (19).
7. A wire harness safety protection structure according to claim 6, characterized in that: One end of the hose (9) extends into the upper airbag (7), and the other end of the main tube (10) extends into the lower airbag (5). The upper cover (2) is fixed to the base (1) by bolts (22). Several insertion holes (23) are opened on both ends of the base (1).