Rotary actuator with energy storage
Patent Information
- Application Number
- CN202522226496.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-22
AI Technical Summary
但是这种结构同时需要推杆执行器和旋转执行器,因此成本较高,同时安装空间也受限
1.本实用新型提供一种带蓄能装置的旋转执行器,驱动蜗杆旋转,此时电磁离合器未上电,执行轮组不工作,储能轮组工作。齿轮储能下方带有棘爪,带动滑块在轨道中滑动,此过程压缩弹簧,到末端后由电磁铁锁住,此时储能轮组空载空转,电磁离合器通电,执行轮组工作。当控制系统检测到负载加大的时候,此时电磁铁释放储能滑块。储能滑块撞击执行齿轮上的伸出臂,帮助执行轮组突破重载区域,相当于某段时间释放了双倍的电机效率。并且相较于现有结构,其结构更加简单,成本低、安装空间更加有利。
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Figure CN224843388U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of home appliance accessories, and specifically relates to a rotary actuator with an energy storage device. Background Technology
[0002] In the home appliance industry, rotary actuators are key components for achieving automation and intelligence. They convert electrical energy or other forms of energy into rotational motion to drive the moving parts within the appliance. Rotary actuators are one of the most widely used types of rotary actuators in home appliances, offering advantages such as high control precision and ease of automation integration. For example, in a smart curtain system, an electric rotary actuator can precisely control the opening and closing angle of the curtains based on a predetermined time or ambient light conditions. In smart refrigerators, they can be used to drive the automatic opening and closing of the refrigerator door.
[0003] For applications involving sudden load changes—short-term heavy loads and otherwise light loads—existing solutions use a combination of push rod and rotary actuators to overcome the heavy load range. However, this structure requires both push rod and rotary actuators, resulting in higher costs and limited installation space. Utility Model Content
[0004] Purpose of the utility model: In order to overcome the above shortcomings, this utility model provides a rotary actuator with an energy storage device. It is reasonably designed and has a simple structure. It can store energy through an energy storage slider and release the energy storage slider to help break through the heavy load area under heavy load.
[0005] Technical solution: In order to achieve the above objectives, this utility model provides a rotary actuator with an energy storage device, including a drive worm, an actuator wheel assembly, an energy storage wheel assembly, and an energy storage device; The drive worm gear is poweredly connected to the actuation wheel assembly and the energy storage wheel assembly. The energy storage device includes an energy storage slider, a spring connected to the energy storage slider, and an electromagnet that can be attracted to the energy storage slider. The actuator wheel assembly is equipped with an electromagnetic clutch, which can disconnect the actuator wheel assembly from the drive worm gear. The actuator wheel assembly is also equipped with an extension arm, and the energy storage slider can strike the extension arm to drive the actuator wheel assembly. The energy storage wheel assembly is equipped with a disc, and the disc is equipped with a pawl. When it rotates, the pawl on the upper part can move the energy storage slider.
[0006] Furthermore, the device also includes a housing with a groove on it. The energy storage slider is slidably disposed in the groove, and the spring is disposed in the groove. The electromagnet is disposed on the housing and located at the compressed end of the spring. As the energy storage slider slides in the groove, when the sliding slider compresses the spring, the energy storage slider is attracted by the electromagnet to complete energy storage.
[0007] Furthermore, the actuating wheel assembly and the energy storage wheel assembly are rotatably mounted on the housing, and the electromagnetic clutch is mounted on the housing.
[0008] Furthermore, the actuating gear set includes a first driving helical gear, a first transmission gear poweredly connected to the first driving helical gear, and an actuating gear poweredly connected to the first transmission gear.
[0009] Furthermore, the extendable arm is located at the bottom of the actuating gear, and the first driving helical gear is poweredly connected to the driving worm gear. After the energy storage slider is released, it impacts the extendable arm through the elastic force of the spring, and the extendable arm applies this torque to the actuating gear.
[0010] Furthermore, the energy storage wheel assembly includes a second driving helical gear, a second transmission gear poweredly connected to the second driving helical gear, and an energy storage gear poweredly connected to the second transmission gear.
[0011] Furthermore, the second driving helical gear is poweredly connected to the driving worm gear, and the disk is coaxially positioned below the energy storage gear. When the driving worm gear drives the energy storage wheel assembly, the energy storage gear drives the disk to rotate, and the pawl on the disk moves the energy storage slider to compress its spring.
[0012] Furthermore, the energy storage slider is provided with a protrusion that impacts the extended arm to provide power to the actuator wheel assembly.
[0013] Furthermore, it also includes a drive motor, the output shaft of which is connected to a drive worm gear to provide power to the rotary actuator.
[0014] Furthermore, the housing is also provided with a drive shaft, which is powered by a gear and an actuator wheel assembly.
[0015] As can be seen from the above technical solution, this utility model has the following beneficial effects: 1. This utility model provides a rotary actuator with an energy storage device. It drives a worm gear to rotate, at which point the electromagnetic clutch is not energized, the actuator wheel assembly is not working, and the energy storage wheel assembly is working. A pawl below the energy storage gear drives a slider to slide in a track, compressing a spring during this process. At the end, the slider is locked by an electromagnet, allowing the energy storage wheel assembly to idle. The electromagnetic clutch is then energized, and the actuator wheel assembly is working. When the control system detects an increased load, the electromagnet releases the energy storage slider. The energy storage slider strikes the extended arm on the actuator gear, helping the actuator wheel assembly overcome the heavy load area, effectively doubling the motor efficiency for a certain period. Furthermore, compared to existing structures, its structure is simpler, lower in cost, and more space-efficient for installation.
[0016] 2. This utility model ingeniously utilizes a gear on each side of the drive worm gear, using only one motor to drive two sets of wheel sets. Furthermore, an electromagnetic clutch at the actuator wheel set end controls its operation, preventing simultaneous power output from both the energy storage wheel set and the actuator wheel set. This fully utilizes the motor while minimizing its load. Attached Figure Description
[0017] Figure 1 This is a front view of a rotary actuator with an energy storage device according to the present invention; Figure 2 This is a side view of a rotary actuator with an energy storage device according to the present invention.
[0018] In the diagram: 1-drive worm gear, 11-drive motor; 2-Actuating wheel assembly, 21-Electromagnetic clutch, 22-Extending arm, 23-First drive helical gear, 24-First transmission gear, 25-Actuating gear; 3-Energy storage wheel assembly, 31-Disc, 32-Second drive helical gear, 33-Second transmission gear, 34-Energy storage gear; 4-Energy storage device, 41-Energy storage slider, 42-Electromagnet, 43-Spring; 5-Housing, 51-Slide groove, 52-Drive shaft. Detailed Implementation
[0019] It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the invention.
[0020] like Figure 1 , 2 As shown, a rotary actuator with an energy storage device includes a drive worm gear 1, an actuator wheel set 2, an energy storage wheel set 3, and an energy storage device 4. The drive worm gear 1 is poweredly connected to the actuation wheel set 2 and the energy storage wheel set 3. The energy storage device 4 includes an energy storage slider 41, a spring 43 connected to the energy storage slider 41, and an electromagnet 42 that can be attracted to the energy storage slider 41. The actuator wheel assembly 2 is equipped with an electromagnetic clutch 21, which can disconnect the actuator wheel assembly 2 from the drive worm gear 1. The actuator wheel assembly 2 is also equipped with an extension arm 22, and the energy storage slider 41 can strike the extension arm 22 to drive the actuator wheel assembly 2. The energy storage wheel assembly 3 is provided with a disc 31, and the disc 31 is provided with a pawl. When it rotates, the pawl on the upper part can move the energy storage slider 41.
[0021] In this embodiment, the drive worm gear 1 drives the actuator wheel assembly 2 and the energy storage wheel assembly 3. During energy storage, the electromagnetic clutch 21 disconnects the actuator wheel assembly 2 from the drive worm gear 1. At this time, the drive worm gear only drives the energy storage wheel assembly 3. The disc 31 rotates and pushes the energy storage slider 41 to compress the spring 43. After compression, the electromagnet 42 locks the energy storage slider 41. At this time, the energy storage wheel assembly 3 rotates without load. The electromagnetic clutch 21 is energized to establish a connection between the actuator wheel assembly 2 and the drive worm gear 1, and the actuator wheel assembly 2 starts to operate. When the control system detects an increase in load, the electromagnet 42 releases the energy storage slider 41. The energy storage slider 41 strikes the extended arm 22 in the actuator wheel assembly 2, converting it into torque to load the actuator wheel assembly 2, helping it to overcome the heavy load area.
[0022] In a preferred embodiment, the device further includes a housing 5, on which a groove 51 is provided. The energy storage slider 41 is slidably disposed in the groove 51, and the spring 43 is disposed in the groove 51. The electromagnet 42 is disposed on the housing 5 and located at the compressed end of the spring 43. In this embodiment, the groove is arc-shaped, effectively avoiding interference with the working range of the gear.
[0023] In a preferred embodiment, the actuating wheel assembly 2 and the energy storage wheel assembly 3 are rotatably mounted on the housing 5, and the electromagnetic clutch 21 is mounted on the housing 5.
[0024] In a preferred embodiment, the actuating gear set 2 includes a first driving helical gear 23, a first transmission gear 24 poweredly connected to the first driving helical gear 23, and an actuating gear 25 poweredly connected to the first transmission gear 24.
[0025] In a preferred embodiment, the extendable arm 22 is located at the bottom of the actuating gear 25, and the first driving helical gear 23 is poweredly connected to the driving worm gear 1. In this embodiment, a pinion is coaxially mounted on the first driving helical gear 23, and the pinion is connected to an electromagnetic clutch 21. The electromagnetic clutch 21 controls the "on / off" relationship between the pinion and the first transmission gear 24.
[0026] In a preferred embodiment, the energy storage wheel assembly 3 includes a second driving helical gear 32, a second transmission gear 33 poweredly connected to the second driving helical gear 32, and an energy storage gear 34 poweredly connected to the second transmission gear 33.
[0027] In a preferred embodiment, the second driving helical gear 32 is poweredly connected to the driving worm gear 1, and the disk 31 is coaxially disposed below the energy storage gear 34.
[0028] Specifically, the energy storage slider 41 is provided with a protrusion, which impacts the extension arm 22 to provide power to the actuator wheel assembly 2.
[0029] Specifically, it also includes a drive motor 11, the output shaft of which is connected to the drive worm gear 1 to provide power to the rotary actuator.
[0030] In a preferred embodiment, the housing 5 is further provided with a drive shaft 52, which is powered by the actuating wheel set 2 via gears. The drive shaft 52 drives the external actuating structure to complete the rotational action.
[0031] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.
Claims
1. A rotary actuator with an energy storage device, characterized in that, It includes a drive worm gear (1), an actuation wheel assembly (2), an energy storage wheel assembly (3), and an energy storage device (4); The drive worm (1) is powered to the actuation wheel set (2) and the energy storage wheel set (3). The energy storage device (4) includes an energy storage slider (41), a spring (43) connected to the energy storage slider (41), and an electromagnet (42) that can be attracted to the energy storage slider (41). The actuator wheel assembly (2) is provided with an electromagnetic clutch (21), which can disconnect the actuator wheel assembly (2) from the drive worm (1). The actuator wheel assembly (2) is also provided with an extension arm (22), and the energy storage slider (41) can strike the extension arm (22) to drive the actuator wheel assembly (2). The energy storage wheel assembly (3) is provided with a disc (31), and the disc (31) is provided with a pawl. When rotating, the pawl on the upper part can move the energy storage slider (41).
2. A rotary actuator with an energy storage device according to claim 1, characterized in that, It also includes a housing (5), on which a groove (51) is provided, the energy storage slider (41) is slidably disposed in the groove (51), the spring (43) is disposed in the groove (51), and the electromagnet (42) is disposed on the housing (5) and located at the end where the spring (43) is compressed.
3. A rotary actuator with an energy storage device according to claim 2, characterized in that, The actuation wheel assembly (2) and the energy storage wheel assembly (3) are rotatably mounted on the housing (5), and the electromagnetic clutch (21) is mounted on the housing (5).
4. A rotary actuator with an energy storage device according to claim 1, characterized in that, The actuating gear set (2) includes a first driving helical gear (23), a first transmission gear (24) that is powered to the first driving helical gear (23), and an actuating gear (25) that is powered to the first transmission gear (24).
5. A rotary actuator with an energy storage device according to claim 4, characterized in that, The extension arm (22) is located at the bottom of the actuating gear (25), and the first driving helical gear (23) is poweredly connected to the driving worm (1).
6. A rotary actuator with an energy storage device according to claim 1, characterized in that, The energy storage wheel assembly (3) includes a second drive helical gear (32), a second transmission gear (33) that is poweredly connected to the second drive helical gear (32), and an energy storage gear (34) that is poweredly connected to the second transmission gear (33).
7. A rotary actuator with an energy storage device according to claim 6, characterized in that, The second driving helical gear (32) is poweredly connected to the driving worm (1), and the disk (31) is coaxially arranged below the energy storage gear (34).
8. A rotary actuator with an energy storage device according to claim 1, characterized in that, The energy storage slider (41) has a protrusion that impacts the extension arm (22) to provide power to the actuating wheel assembly (2).
9. A rotary actuator with an energy storage device according to claim 1, characterized in that, It also includes a drive motor (11), the output shaft of which is connected to the drive worm (1) to provide power to the rotary actuator.
10. A rotary actuator with an energy storage device according to claim 2, characterized in that, The housing (5) is also provided with a drive shaft (52), which is connected to the actuator wheel set (2) through gears.