Motor stator-rotor assembling and separating device
Patent Information
- Application Number
- CN202522387196.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-11
AI Technical Summary
扁线电机试制过程中定转子合装及分离是一个重要的工艺步骤,由于转子内部装有大量永磁体,合装时定子转子相互吸引贴合刮擦,使定子产生翘片,影响电机装配质量,同时降低了生产效率
[0020]综上所述,本实用新型相比于现有技术具有以下有益效果:本实用新型通过夹持装置对转子进行夹持定位,通过底座对定子进行定位,防止转子进出定子时与定子之间发生剐蹭。
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Figure CN224843467U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of motor assembly and disassembly, and more specifically, it relates to a device for assembling and separating motor stators and rotors. Background Technology
[0002] With the continuous development of electric vehicles, the power density of electric vehicle motors is also increasing. Compared with round wire motors, flat wire motors have a higher slot fill factor. The increased slot fill factor means that more copper wire can be filled with the same amount of space, generating a stronger magnetic field and further improving the power density. The assembly and separation of the stator and rotor is a crucial process step in the prototyping of flat wire motors. Because the rotor contains a large number of permanent magnets, the stator and rotor attract, rub against each other during assembly, causing the stator to warp, affecting the motor assembly quality and reducing production efficiency. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a motor stator and rotor assembly and separation device, which clamps and positions the rotor through a clamping device and positions the stator through a base to prevent the rotor from rubbing against the stator when entering and exiting the stator.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a motor stator and rotor assembly and separation device, comprising a base, the base being supported on the top of the motor rear cover, the motor stator being disposed inside the motor rear cover, the base being provided with a vertically penetrating mounting hole, and the rotor being inserted into the stator by vertically passing through the mounting hole from the top of the base.
[0005] A lifting seat, which is disposed above the base and can slide in the vertical direction;
[0006] And a clamping device, which is located at the bottom of the lifting seat and is used to clamp the top of the rotor.
[0007] The present invention is further configured to include a tray, which is disposed above the base and has a support portion for supporting the rotor. One end of the tray is rotatably connected to the top of the base via a vertical rod. The tray can rotate to move the support portion above the stator and to the outside of the base by rotation.
[0008] The present invention is further configured such that: the clamping device includes a sliding seat, and two sliding seats are provided, which slide horizontally on the lifting seat to achieve mutual approach and mutual distance;
[0009] And clamping components, each sliding seat has a clamping component fixedly connected to the bottom of the lifting seat;
[0010] The side of the two clamping members that is close to each other is set in an arc shape so that the two clamping members can come close to each other to achieve clamping of the rotor.
[0011] The present invention is further configured such that: two clamping devices are provided, and correspondingly, the base is simultaneously supported on the top of the rear cover of the two motors;
[0012] The four sliding seats of the two clamping devices slide along the same horizontal straight line.
[0013] The present invention is further configured to include a clamping rod, which is rotatably connected to the top of the sliding seat. The length direction of the clamping rod is set along the sliding direction of the sliding seat, and the clamping rod passes through the four sliding seats along its own length direction.
[0014] The connection between the clamping rod and the sliding seat is provided with external threads that mate with the threads of the sliding seat; the external threads that mate with the two sliding seats of the same clamping device have opposite helical directions.
[0015] The present invention is further configured such that: two vertically arranged guide rods are fixedly connected to the top of the base, the guide rods pass through the lifting seat in the vertical direction, and the lifting seat slides vertically on the guide rods.
[0016] The present invention is further configured such that: a lead screw with a vertical axis is rotatably connected to the top of the base, the lead screw vertically passes through the lifting seat, and a nut sleeved on the outside of the lead screw is rotatably connected to the lifting seat, the nut being threadedly engaged with the lead screw, and two lead screws and nuts are provided;
[0017] The top of the lifting seat is rotatably connected to a lifting rod. The axis of the lifting rod is horizontal. Two bevel gears are provided on the outside of the lifting rod. The two bevel gears mesh with two bevel gears outside the two nuts respectively so that the rotation of the lifting rod drives the two nuts to rotate.
[0018] One end of the lifting rod is equipped with a handle that drives the lifting rod to rotate.
[0019] The present invention is further configured such that: a positioning pin is provided on the base, which is vertically penetrating the base, and the positioning pin can be inserted into a threaded hole on the motor rear cover.
[0020] In summary, the present invention has the following advantages over the prior art: the present invention clamps and positions the rotor using a clamping device and positions the stator using a base, preventing the rotor from rubbing against the stator when entering or exiting the stator. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the embodiment;
[0022] Figure 2 for Figure 1 Enlarged schematic diagram of part A;
[0023] Figure 3 for Figure 1 Enlarged schematic diagram of part B;
[0024] Figure 4 This is a schematic diagram illustrating the clamping component in an embodiment.
[0025] In the diagram: 1. Base; 11. Mounting hole; 12. Guide rod; 13. Lead screw; 14. Lifting rod; 15. Positioning pin; 2. Tray; 3. Lifting seat; 4. Clamping device; 41. Sliding seat; 42. Clamping component; 5. Clamping rod. Detailed Implementation
[0026] To enable those skilled in the art to better understand the technical solution of this utility model, the technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Based on the embodiments in this application, other similar embodiments obtained by those skilled in the art without creative effort should all fall within the scope of protection of this application. Furthermore, directional terms mentioned in the following embodiments, such as "up," "down," "left," and "right," are only for reference to the directions in the accompanying drawings; therefore, the directional terms used are for illustrative purposes and not for limiting the invention.
[0027] The present invention will be further described below with reference to the accompanying drawings and preferred embodiments.
[0028] Example: A device for assembling and separating the stator and rotor of an electric motor, see attached document. Figure 1 - Appendix Figure 4 The device includes a base 1, a lifting seat 3, and a clamping device 4. The base 1 is supported on the top of the motor rear cover, and the stator of the motor is located inside the motor rear cover. The base 1 is provided with a vertical mounting hole 11 that penetrates the base 1. The rotor is inserted into the stator by passing vertically through the mounting hole 11 from the top of the base 1. The lifting seat 3 is located above the base 1 and can slide in the vertical direction. The clamping device 4 is located at the bottom of the lifting seat 3 and is used to clamp the top of the rotor.
[0029] The base 1 is fixed to the top of the motor rear cover to position the stator through the base 1. Then, the rotor is clamped by the clamping device 4 to position the rotor. Then, the rotor is installed and removed by the up and down movement of the lifting seat 3. And because the lifting seat 3 moves in the vertical direction, it is not easy for the rotor to rub against the stator when entering and leaving the stator.
[0030] Specifically, this embodiment also includes a tray 2, which is disposed above the base 1. The tray 2 is provided with a support part for supporting the rotor. One end of the tray 2 is rotatably connected to the top of the base 1 via a vertical rod. The tray 2 can rotate to move the support part above the stator and to the outside of the base 1 by rotation.
[0031] When installing the rotor, rotate the support of tray 2 to the outside of base 1 to facilitate placing the rotor on the support of tray 2. Then rotate the rotor so that the support rotates above the corresponding stator, so that the clamping device 4 can clamp the rotor. When disassembling the rotor, when the clamping device 4 drives the rotor upward to detach from the stator and moves it to a position where the bottom of the rotor is higher than tray 2, rotate the support of tray 2 to the bottom of the rotor. Then, lower the lifting seat 3 to place the stator on the support of tray 2. After that, rotate tray 2 to rotate the support and the stator on the support to the outside of base 1, so that the rotor on the support can be removed.
[0032] Specifically, the clamping device 4 includes a sliding seat 41 and a clamping member 42. There are two sliding seats 41, which slide horizontally on the lifting seat 3 to move closer to each other and further away from each other. Each sliding seat 41 is fixedly connected to a clamping member 42 located below the lifting seat 3. The side of the two clamping members 42 that are close to each other is set in an arc shape so that the two clamping members 42 can move closer to each other to clamp the rotor.
[0033] Specifically, there are two clamping devices 4, and correspondingly, the base 1 is supported on the top of the rear cover of the two motors at the same time; the four sliding seats 41 of the two clamping devices 4 slide along the same horizontal straight line.
[0034] Specifically, this embodiment also includes a clamping rod 5, which is rotatably connected to the top of the sliding seat 41. The length direction of the clamping rod 5 is set along the sliding direction of the sliding seat 41, and the clamping rod 5 passes through the four sliding seats 41 along its own length direction. The connection between the clamping rod 5 and the sliding seat 41 is provided with an external thread that engages with the threaded sliding seat 41. The helical directions of the external threads that engage with the two sliding seats 41 of the same clamping device 4 are opposite.
[0035] By rotating the clamping rod 5, the two clamping devices 4 can clamp and release the rotor.
[0036] Specifically, two vertically arranged guide rods 12 are fixedly connected to the top of the base 1. The guide rods 12 pass through the lifting seat 3 in a vertical direction, and the lifting seat 3 slides vertically on the guide rods 12.
[0037] Specifically, a vertically oriented lead screw 13 is rotatably connected to the top of the base 1, and the lead screw 13 vertically passes through the lifting seat 3. A nut is rotatably connected to the lifting seat 3 and sleeved on the lead screw 13. The nut is threadedly engaged with the lead screw 13. There are two lead screws 13 and nuts. A lifting rod 14 is rotatably connected to the top of the lifting seat 3. The axis of the lifting rod 14 is horizontal. Two bevel gears are provided on the outside of the lifting rod 14. The two bevel gears mesh with two bevel gears on the outside of the two nuts respectively so that the rotation of the lifting rod 14 drives the two nuts to rotate. A handle is provided at one end of the lifting rod 14 to drive the lifting rod 14 to rotate.
[0038] Rotating the lifting rod 14 by the handle can simultaneously rotate the two nuts, thereby causing the lifting seat 3 to slide vertically on the two lead screws 13.
[0039] Specifically, a positioning pin 15 is provided on the base 1, which extends vertically through the base 1 and can be inserted into a threaded hole on the motor rear cover. The positioning pin 15 facilitates the positioning between the base 1 and the motor rear cover.
[0040] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A device for assembling and separating a motor stator and rotor, characterized in that: Includes a base (1), which is supported on the top of the motor rear cover. The stator of the motor is located inside the motor rear cover. The base (1) is provided with a vertical mounting hole (11) that penetrates the base (1). The rotor is inserted into the stator by passing vertically through the mounting hole (11) from above the base (1). Lifting seat (3), the lifting seat (3) is disposed above the base (1) and can slide in the vertical direction; And a clamping device (4), which is located at the bottom of the lifting seat (3) and is used to clamp the top of the rotor.
2. The motor stator and rotor assembly and separation device according to claim 1, characterized in that: It also includes a tray (2), which is set above the base (1). The tray (2) is provided with a support part for supporting the rotor. One end of the tray (2) is rotatably connected to the top of the base (1) by a vertical rod. The tray (2) can rotate to move the support part above the stator and to the outside of the base (1) by rotation.
3. The motor stator and rotor assembly and separation device according to claim 1, characterized in that: The clamping device (4) includes a sliding seat (41), and two sliding seats (41) are provided. The two sliding seats (41) slide horizontally on the lifting seat (3) to achieve mutual approach and mutual distance. And a clamping member (42), each sliding seat (41) is fixedly connected to a clamping member (42) located below the lifting seat (3); The side of the two clamping members (42) that is close to each other is set to be arc-shaped so that the two clamping members (42) can be close to each other to achieve clamping of the rotor.
4. The motor stator and rotor assembly and separation device according to claim 3, characterized in that: There are two clamping devices (4), and the base (1) is supported on the top of the rear cover of the two motors at the same time. The four sliding seats (41) of the two clamping devices (4) slide along the same horizontal straight line.
5. The motor stator and rotor assembly and separation device according to claim 4, characterized in that: It also includes a clamping rod (5), which is rotatably connected to the top of the sliding seat (41). The length direction of the clamping rod (5) is set along the sliding direction of the sliding seat (41), and the clamping rod (5) passes through the four sliding seats (41) along its own length direction. The clamping rod (5) and the sliding seat (41) are both provided with external threads that are threaded to the sliding seat (41); the external threads that are threaded to the two sliding seats (41) of the same clamping device (4) are opposite in direction.
6. The motor stator and rotor assembly and separation device according to claim 5, characterized in that: The base (1) is fixedly connected to two vertically arranged guide rods (12) at the top. The guide rods (12) pass through the lifting seat (3) in the vertical direction, and the lifting seat (3) slides vertically on the guide rods (12).
7. The motor stator and rotor assembly and separation device according to claim 6, characterized in that: The top of the base (1) is rotatably connected to a vertically oriented lead screw (13), which vertically passes through the lifting seat (3). A nut sleeved on the outside of the lead screw (13) is rotatably connected to the lifting seat (3). The nut is threadedly engaged with the lead screw (13). There are two lead screws (13) and nuts. The top of the lifting seat (3) is rotatably connected to a lifting rod (14). The axis of the lifting rod (14) is horizontal. Two bevel gears are provided outside the lifting rod (14). The two bevel gears mesh with the two bevel gears outside the two nuts respectively so that the rotation of the lifting rod (14) drives the two nuts to rotate. One end of the lifting rod (14) is provided with a handle that drives the lifting rod (14) to rotate.
8. The motor stator and rotor assembly and separation device according to claim 7, characterized in that: The base (1) is provided with a positioning pin (15) that runs vertically through the base (1), and the positioning pin (15) can be inserted into the threaded hole on the motor rear cover.