A metal product heat treatment monitoring device

Abstract

The utility model relates to metal heat treatment monitoring technical field, and disclose a kind of metal product heat treatment monitoring device, including installation component and monitoring component, installation component includes installation box and installation outer frame, first through slot is set in the center position of inner bottom wall of installation box, gas sensor is set through, it is convenient for gas detection, second through slot is set in the middle of inner bottom wall of installation box and is located the two sides of first through slot, camera module is set through, realize heat treatment process visual monitoring.The utility model is through the cooperation structure of sealing rubber ring of installation component and installation box and installation outer frame, the sealing performance of device is greatly improved, effectively blocks high temperature in heat treatment environment, corrosive gas intrusion, guarantees the service life of internal electronic component, and the integrated mounting structure also facilitates the overall installation and disassembly of device.

Description

Technical Field

[0001] This utility model relates to the field of metal heat treatment monitoring technology, specifically a metal product heat treatment monitoring device. Background Technology

[0002] In the heat treatment of metal products, precise monitoring of parameters such as temperature and atmosphere is necessary to ensure product quality. Existing heat treatment monitoring devices have the following shortcomings: First, the sealing of the installation structure is inadequate, allowing high-temperature and corrosive gases in the heat treatment environment to easily penetrate the device and affect the service life of electronic components; second, the integration of monitoring components such as temperature sensors and gas sensors is low, and their layout is scattered, resulting in insufficient comprehensive data acquisition and cumbersome installation and subsequent maintenance. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] To address the shortcomings of existing technologies, this utility model provides a monitoring device for heat treatment of metal products, which is equipped with a sealing-perfect installation component and an integrated monitoring component, thus solving the problems of poor sealing performance, scattered layout of monitoring components, and inconvenient maintenance of existing devices.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a monitoring device for heat treatment of metal products, comprising an installation component and a monitoring component.

[0007] The mounting assembly includes a mounting housing and a mounting frame. A first through-slot is located at the center of the bottom wall of the mounting housing for a gas sensor to pass through, facilitating gas detection. A second through-slot is located in the middle of the bottom wall of the mounting housing, on both sides of the first through-slot, for a camera module to pass through, enabling visual monitoring of the heat treatment process. Third through-slots are located at the four corners of the bottom wall of the mounting housing for connecting connectors to the temperature sensor's wiring. A sealing ring is provided on the outside of the mounting housing to enhance the sealing of the mounting area and prevent external gas intrusion. The mounting frame is fixedly fitted onto the outside of the mounting housing. Mounting holes are provided between the upper and lower side walls at the four corners of the mounting frame, facilitating the overall installation of the device on the heat treatment equipment. Screw holes are located at the upper center of both ends of the mounting housing, and fastening screws pass through these holes.

[0008] The monitoring components include a microcomputer host, a gas sensor, a camera module, a connector, and a temperature sensor. The microcomputer host is installed inside the mounting box and serves as the core for data processing and control. Heat dissipation fins are located on both sides of the top of the microcomputer host to quickly dissipate heat and ensure stable operation in high-temperature environments. A data transmission port is located in the center of the top of the microcomputer host for data export and equipment debugging. Threaded holes are provided at the top of both ends of the microcomputer host for corresponding fastening screws. The gas sensor is located at the center of the bottom of the microcomputer host and passes through a first through slot to detect the gas composition of the heat treatment environment in real time. The camera module is located at both ends of the bottom of the microcomputer host and passes through a second through slot on its corresponding side to capture the heat treatment process for easy process monitoring. The connector is located at the four corners of the bottom of the microcomputer host and passes through a third through slot on its corresponding side. The temperature sensor is connected to a connector via a connecting wire. The connector connects to the connector seat to achieve simultaneous monitoring of multiple temperatures.

[0009] As a further improvement of this utility model: the sealing rings are multiple and are equidistantly arranged on the outside of the mounting box from top to bottom. The sealing rings are made of high-temperature resistant silicone material, which has good high-temperature resistance and sealing performance, and is not prone to aging after long-term use.

[0010] As a further improvement of this utility model: the heat dissipation fins are aluminum fins and there are multiple fins arranged in an array on the top of the microcomputer host. Aluminum has excellent thermal conductivity, and the array distribution increases the heat dissipation area and achieves efficient heat dissipation.

[0011] As a further improvement of this utility model: the temperature sensor is fixedly connected to the two sides of the mounting base, and the mounting base is provided with holes, so that the temperature sensor can be arranged in different positions in the heat treatment equipment in conjunction with the mounting parts, so as to realize multi-area temperature monitoring and more comprehensive data.

[0012] As a further improvement of this utility model, the connection between the connecting connector and the connecting connector seat is a detachable plug-in connection, which facilitates the disassembly and maintenance of the temperature sensor.

[0013] As a further improvement of this utility model, the data transmission port is a USB interface or an Ethernet interface, which is compatible with multiple data transmission methods and adapts to the debugging and data export needs of different scenarios.

[0014] As a further improvement of this utility model: the gas sensor, the camera module, and the connector are all electrically connected to the microcomputer host to realize centralized processing and analysis of data from each monitoring component.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. In this utility model, the sealing performance of the device is greatly improved by the sealing ring of the mounting components and the matching structure of the mounting box and the mounting frame, which effectively prevents the intrusion of high temperature and corrosive gases in the heat treatment environment and ensures the service life of the internal electronic components; at the same time, the integrated mounting structure also facilitates the overall installation and disassembly of the device.

[0017] 2. In this utility model, through the multi-component integrated design of the monitoring component, the gas sensor, camera module and multi-channel temperature sensor are centrally arranged, realizing comprehensive monitoring of gas composition, image and temperature of multiple areas during heat treatment; and the detachable connection method of the connector and connector seat makes the maintenance and replacement of components such as temperature sensors more convenient. Attached Figure Description

[0018] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;

[0019] Figure 2 The overall three-dimensional structure of this utility model Figure 2 ;

[0020] Figure 3 This is a perspective view of the installation components of this utility model;

[0021] Figure 4 The monitoring component of this utility model is three-dimensional. Figure 1 ;

[0022] Figure 5 The monitoring component of this utility model is three-dimensional. Figure 2 .

[0023] In the diagram: 1. Mounting component; 2. Monitoring component; 11. Mounting enclosure; 12. First through slot; 13. Second through slot; 14. Third through slot; 15. Screw through hole; 16. Sealing ring; 17. Fastening screw; 18. Mounting frame; 19. Mounting hole; 21. Microcomputer host; 22. Threaded hole; 23. Heat sink fins; 24. Data transmission port; 25. Gas sensor; 26. Connecting connector; 27. Camera module; 28. Connecting connector; 29. ​​Connecting cable; 210. Temperature sensor. Detailed Implementation

[0024] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0025] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] It should be noted that the gas sensor 25 can be a combustible gas sensor of model MQ-9, used to detect combustible or harmful gases in the heat treatment environment; the temperature sensor 210 can be a K-type thermocouple, which has good high temperature resistance and is used to monitor the temperature of the heat treatment area in real time; the camera module 27 can be a high temperature resistant industrial camera to realize the image acquisition of the heat treatment process. These are all common knowledge to those skilled in the art and will not be elaborated here.

[0028] Please see Figures 1-5 In this embodiment of the present invention, a heat treatment monitoring device for metal products includes an installation component 1 and a monitoring component 2.

[0029] Mounting assembly 1 includes a mounting housing 11 and a mounting frame 18. A first through groove 12 is provided at the center of the bottom wall of the mounting housing 11 for a gas sensor 25 to pass through for gas detection. A second through groove 13 is provided in the middle of the bottom wall of the mounting housing 11, located on both sides of the first through groove 12, for a camera module 27 to pass through for visual monitoring of the heat treatment process. A third through groove 14 is provided at the four corners of the bottom wall of the mounting housing 11 for a connector seat 26 to pass through for wiring connection of the temperature sensor 210. A sealing ring 16 is provided on the outside of the mounting housing 11 to enhance the sealing of the mounting location and prevent external gas from entering. The mounting frame 18 is fixedly fitted onto the outside of the mounting housing 11. Mounting holes 19 are provided between the upper and lower side walls at the four corners of the mounting frame 18 to facilitate the overall installation of the device on the heat treatment equipment. Screw holes 15 are provided at the upper center of both ends of the mounting housing 11, and fastening screws 17 pass through the screw holes 15.

[0030] Monitoring component 2 includes a microcomputer host 21, a gas sensor 25, a camera module 27, a connector 26, and a temperature sensor 210. The microcomputer host 21 is installed inside the mounting housing 11 and serves as the core for data processing and control. Heat dissipation fins 23 are located on both sides of the top of the microcomputer host 21 to quickly dissipate heat and ensure stable operation in high-temperature environments. A data transmission port 24 is located at the center of the top of the microcomputer host 21 for data export and device debugging. Threaded holes 22 are located at both ends of the microcomputer host 21 for threaded connection of corresponding fastening screws 17. The volume sensor 25 is located at the center of the bottom of the microcomputer host 21 and passes through the first through slot 12 to detect the gas composition of the heat treatment environment in real time. The camera module 27 is located at both ends of the bottom of the microcomputer host 21 and passes through the second through slot 13 on the corresponding side to capture the heat treatment process for easy process monitoring. The connector 26 is located at the four corners of the bottom of the microcomputer host 21 and passes through the third through slot 14 on the corresponding side. The temperature sensor 210 is connected to the connector 28 through the connecting wire 29. The connector 28 is connected to the connector 26 to realize the synchronous monitoring of multiple temperatures.

[0031] Multiple sealing rings 16 are equidistantly placed on the outside of the mounting box 11 from top to bottom. The sealing rings 16 are made of high-temperature resistant silicone, which has good high-temperature resistance and sealing properties, and is not prone to aging after long-term use.

[0032] The heat dissipation fins 23 are made of aluminum and are arranged in an array on the top of the microcomputer host 21. The aluminum material has excellent thermal conductivity, and the array distribution increases the heat dissipation area for efficient heat dissipation.

[0033] The temperature sensor 210 is fixedly connected to the mounting base on both sides, and the mounting base has holes, so that the temperature sensor 210 can be arranged in different positions in the heat treatment equipment with the help of the mounting parts, so as to realize multi-area temperature monitoring and more comprehensive data.

[0034] The connection between the connector 28 and the connector base 26 is a detachable plug-in connection, which facilitates the disassembly and maintenance of the temperature sensor 210.

[0035] Data transmission port 24 is a USB interface or an Ethernet interface, compatible with multiple data transmission methods, and adaptable to the debugging and data export needs of different scenarios.

[0036] Gas sensor 25, camera module 27, and connector 26 are all electrically connected to microcomputer host 21 to realize centralized processing and analysis of data from each monitoring component.

[0037] The working principle of this utility model is as follows: During installation, the microcomputer host 21 and other components of the monitoring component 2 are first installed into the mounting box 11. The microcomputer host 21 inside the mounting box 11 is fixed by fastening screws 17. Then, the mounting frame 18 is fixed to the heat treatment equipment through the mounting holes 19 and the mounting parts. At this time, the sealing ring 16 is compressed to achieve a seal. The gas sensor 25 and the camera module 27 are respectively inserted into the corresponding through slots. The temperature sensor 210 can be arranged at multiple monitoring points inside the heat treatment equipment through the connecting connector 28 and the connecting connector seat 26. During operation, the gas sensor 25, camera module 27, and temperature sensor 210 transmit the collected gas, image, and temperature data to the microcomputer host 21. The microcomputer host 21 processes and stores the data, and dissipates heat through the heat sink 23 to maintain stable operation. If data needs to be exported or debugged, it can be done through the data transmission port 24. When maintenance is required, the fastening screw 17 can be loosened to disassemble the microcomputer host 21, and components such as the temperature sensor 210 can be installed and removed by plugging and unplugging the connector 28. The operation is convenient.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A monitoring device for heat treatment of metal products, comprising an installation component (1) and a monitoring component (2), characterized in that: The mounting assembly (1) includes a mounting box (11) and a mounting frame (18). A first through groove (12) is provided at the center of the bottom wall of the mounting box (11). A second through groove (13) is provided in the middle of the bottom wall of the mounting box (11) and on both sides of the first through groove (12). A third through groove (14) is provided at the four corners of the bottom wall of the mounting box (11). A sealing ring (16) is provided on the outside of the mounting box (11). The mounting frame (18) is fixedly sleeved on the outside of the mounting box (11). Mounting holes (19) are provided between the upper and lower side walls at the four corners of the mounting frame (18). Screw holes (15) are provided at the upper center of both ends of the mounting box (11) for connection. Fastening screws (17) are provided in the screw holes (15). The monitoring component (2) includes a microcomputer host (21), a gas sensor (25), a camera module (27), a connector (26), and a temperature sensor (210). The microcomputer host (21) is installed inside the mounting box (11). The top of the microcomputer host (21) has heat dissipation fins (23) on both sides. The top of the microcomputer host (21) has a data transmission port (24) in the middle. The microcomputer host (21) has threaded holes (22) at both ends for threaded connection of the corresponding fastening screws (17). The sensor (25) is located at the center of the bottom of the microcomputer host (21) and passes through the first through slot (12). The camera module (27) is located at both ends of the bottom of the microcomputer host (21) and passes through the second through slot (13) on the corresponding side. The connector seat (26) is located at the four corners of the bottom of the microcomputer host (21) and passes through the third through slot (14) on the corresponding side. The temperature sensor (210) is connected to the connector (28) through the connecting line (29). The connector (28) is connected to the connector seat (26).

2. The monitoring device for heat treatment of metal products according to claim 1, characterized in that: The sealing rings (16) are multiple and are equidistantly arranged on the outside of the mounting box (11) from top to bottom. The sealing rings (16) are made of high temperature resistant silicone.

3. The monitoring device for heat treatment of metal products according to claim 1, characterized in that: The heat dissipation fins (23) are aluminum fins and are arranged in an array on the top of the microcomputer host (21).

4. The monitoring device for heat treatment of metal products according to claim 1, characterized in that: The temperature sensor (210) is fixedly connected to the two sides of the mounting base, and the mounting base is provided with holes.

5. A monitoring device for heat treatment of metal products according to claim 1, characterized in that: The connection between the connector (28) and the connector seat (26) is a detachable plug-in connection.

6. The monitoring device for heat treatment of metal products according to claim 1, characterized in that: The data transmission port (24) is a USB interface or an Ethernet interface.

7. A monitoring device for heat treatment of metal products according to claim 1, characterized in that: The gas sensor (25), the camera module (27), and the connector (26) are all electrically connected to the microcomputer host (21).

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