Charging bin and bluetooth earphone assembly
Patent Information
- Application Number
- CN202522377310.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
上述加工方式,不仅工艺复杂,步骤繁琐,生产效率低;而且加工过程中需要预折排线,从而容易导致排线断裂、破损,影响防静电功能;此外,上述加工过程需要使用到焊接设备、组装设备等,投入成本大;并且排线扣头的连接,操作难度大,中途还会有静电通过主板,增加了静电击穿的风险
[0026]1)由于省去了预折排线、焊接排线和连接排线扣头等工序,从而简化了生产流程,提高了生产效率,降低了人工和设备成本;
Smart Images

Figure CN224843989U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of Bluetooth headset technology, and in particular to a charging case and Bluetooth headset assembly. Background Technology
[0002] Bluetooth earphones are headphone devices that achieve wireless audio transmission through Bluetooth technology. Bluetooth earphone charging cases are used to store and protect the earphones, and to provide power to extend battery life. To facilitate carrying the charging case and to dissipate static electricity, some charging cases also have an anti-static lanyard structure.
[0003] In existing technology, after the lanyard structure is assembled, additional ribbon cables need to be welded to the connector at the end of the lanyard. Then, the other end of the ribbon cable is connected to the main board through a ribbon cable clip. Finally, the main board is connected to the decorative ring at the charging port to achieve electrostatic conduction of the lanyard. This processing method is not only complex and cumbersome, resulting in low production efficiency, but also requires pre-folding the ribbon cable during processing, which can easily lead to breakage or damage, affecting the anti-static function. In addition, the above processing requires the use of welding and assembly equipment, resulting in high investment costs. Furthermore, connecting the ribbon cable clip is difficult to operate, and static electricity can pass through the main board during the process, increasing the risk of electrostatic discharge.
[0004] Therefore, there is an urgent need for a charging case and Bluetooth earphone assembly to solve the above-mentioned technical problems. Utility Model Content
[0005] Based on the above, the purpose of this utility model is to provide a charging case and Bluetooth headset assembly that can simplify the production process, improve production efficiency, reduce labor and equipment costs, save internal space of the housing, and at the same time improve structural reliability and electrical conductivity stability, and ensure electrostatic protection effect.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] The charging case includes:
[0008] A housing, on which a charging port is provided;
[0009] The motherboard is housed within the casing;
[0010] A decorative ring is fixed to the charging port, and the decorative ring is electrically connected to the motherboard;
[0011] A lanyard connector is disposed on the housing and configured to connect to a lanyard;
[0012] A conductive spring is integrally injection molded into the housing. Both ends of the conductive spring are exposed on the inner wall of the housing. One end of the conductive spring is in electrical contact with the hanging rope connector, and the other end of the conductive spring is in electrical contact with the decorative ring.
[0013] In some possible implementations, the decorative ring, the hanging cord connector, and the conductive spring are all made of metal.
[0014] In some possible implementations, the conductive spring is made of beryllium copper.
[0015] In some possible implementations, the conductive spring is provided with a first contact and a second contact at both ends, the first contact being elastically pressed against the hanging cord connector, and the second contact being elastically pressed against the decorative ring.
[0016] In some possible implementations, the conductive spring is bent.
[0017] In some possible implementations, the conductive spring is provided with a plurality of anchoring holes, which are configured to engage with ejector pins on the injection mold for positioning during injection molding, and plastic nails are formed in the anchoring holes after injection molding.
[0018] In some possible implementations, the lanyard connector and the housing are integrally injection molded.
[0019] In some possible implementations, the lanyard connector is provided with a first positioning structure, which is configured to cooperate with a second positioning structure on the injection mold during injection molding.
[0020] In some possible implementations, the lanyard connector is further provided with a first foolproof structure, which is configured to cooperate with a second foolproof structure on the injection mold during injection molding to prevent fooling.
[0021] In some possible implementations, the lanyard connector is further provided with an anchoring structure, which is arranged around the outer periphery of the lanyard connector.
[0022] In some possible implementations, the anchoring structure includes a continuous annular groove surrounding the outer periphery of the lanyard connector; or, the anchoring structure includes a plurality of independently disposed grooves, the plurality of grooves being spaced apart around the outer periphery of the lanyard connector.
[0023] In some possible implementations, the lanyard connector and the housing are separate structures. The housing is provided with an installation port. The lanyard connector includes a hanging ear and a skirt portion connected to the hanging ear. The skirt portion abuts against the inner wall of the housing. At least a portion of the hanging ear is located inside the installation port. The hanging ear is provided with a lanyard hole.
[0024] A Bluetooth earphone assembly includes a charging case as described in any of the above embodiments and a Bluetooth earphone adapted to the charging case, wherein the charging case is configured to charge the Bluetooth earphone.
[0025] The beneficial effects of this utility model are:
[0026] 1) By eliminating the processes of pre-folding the cable, welding the cable, and connecting the cable clips, the production process is simplified, production efficiency is improved, and labor and equipment costs are reduced;
[0027] 2) By using injection molding to integrally form the conductive spring and the housing, the structural strength and connection reliability of the product are improved, the tensile strength and durability of the conductive spring are increased, and the consistency of product quality is guaranteed.
[0028] 3) One end of the conductive spring is in electrical contact with the lanyard connector, and the other end is in electrical contact with the decorative ring. Its conductivity is stable, which improves the electrostatic protection effect and effectively protects the Bluetooth headset from the influence of static electricity.
[0029] 4) Integrating the conductive spring into the housing itself results in a more compact structure, saves internal space, and facilitates product miniaturization. Attached Figure Description
[0030] Figure 1 This is a schematic diagram of the charging compartment at a first angle provided in an embodiment of the present invention;
[0031] Figure 2 This is a schematic diagram of the second angle structure of the charging compartment provided in this embodiment of the utility model;
[0032] Figure 3 This is a cross-sectional view of the charging compartment provided in an embodiment of the present utility model;
[0033] Figure 4 This is a schematic diagram of the structure of the shell provided in an embodiment of the present utility model;
[0034] Figure 5 This is a connection diagram of the decorative ring, hanging rope connector and conductive spring provided in this embodiment of the utility model;
[0035] Figure 6 This is a schematic diagram of the structure of the conductive spring provided in this embodiment of the utility model;
[0036] Figure 7 This is a structural schematic diagram of a hanging rope connector provided in an embodiment of the present utility model;
[0037] Figure 8 This is a structural schematic diagram of another hanging rope connector provided in an embodiment of this utility model.
[0038] In the picture:
[0039] 1. Housing; 11. Charging port; 12. Mounting port; 2. Decorative ring; 3. Lanyard connector; 31. Positioning hole; 32. Anti-fooling hole; 33. Annular groove; 34. Groove; 35. Hanging ear; 351. Lanyard hole; 36. Skirt; 37. Extension; 4. Conductive spring; 41. First contact; 42. Second contact; 43. Anchoring hole. Detailed Implementation
[0040] The embodiments of this utility model are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar parts or parts having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0041] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0042] In the description of this utility model, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0043] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0044] like Figures 1 to 8As shown, this embodiment provides a charging case for accommodating and charging Bluetooth earphones. The charging case also features a lanyard structure, which allows the charging case to be hung on an object such as a backpack for easy carrying and use. Furthermore, the lanyard structure has a static discharge function, preventing damage to the Bluetooth earphones from static electricity generated during prolonged use or in dry environments, thus effectively protecting the earphones.
[0045] The charging case in this embodiment includes a housing 1, within which are housed a battery, a motherboard, a charging management chip, and earphone charging contacts (not shown in the figure), enabling functions such as storage, charging, and intelligent control. A charging port 11 is provided on one side of the housing 1 to facilitate charging of the battery within the charging case by an external charging device. A decorative ring 2 is fixedly installed at the charging port 11, enhancing the aesthetics and premium feel of the charging case. Specifically, the decorative ring 2 is made of conductive metal and is electrically connected to the motherboard. A lanyard structure is provided on the housing 1, comprising a lanyard connector 3 and a lanyard. The lanyard connector 3 is fixedly connected to one side wall of the housing 1, and the lanyard is connected to the lanyard connector 3. In this embodiment, the lanyard connector 3 is made of conductive metal, and the lanyard is made of a material with anti-static properties, such as conductive fiber, metal fiber, silver-plated fiber, conductive acrylic fiber, or glass fiber. The housing 1 also includes a conductive spring 4, which is made of a flexible metal material. Both ends of the conductive spring 4 are electrically connected to the lanyard connector 3 and the decorative ring 2, respectively. This enables electrical conductivity between the mainboard, decorative ring 2, conductive spring 4, lanyard connector 3, and lanyard, thereby discharging static electricity from the charging compartment. Optionally, in this embodiment, the conductive spring 4 is made of beryllium copper (BeCu). Beryllium copper not only has high conductivity, meeting the requirements for static electricity conduction, but also high elasticity and hardness, making it resistant to deformation over long-term use. Furthermore, in this embodiment, the conductive spring 4 is integrally formed with the housing 1 through injection molding. After injection molding, the main body of the conductive spring 4 is completely embedded in the side wall of the housing 1, while the two ends of the conductive spring 4 are exposed on the inner wall of the housing 1. Since the conductive spring 4 has a certain elasticity, under the action of elastic force, one end of the conductive spring 4 abuts against the hanging rope connector 3 to achieve electrical conduction with the hanging rope connector 3, and the other end of the conductive spring 4 abuts against the decorative ring 2 to achieve electrical conduction with the decorative ring 2.
[0046] The aforementioned charging case design eliminates the need for pre-folding, welding, and connecting cable clips, simplifying the production process, improving efficiency, and reducing labor and equipment costs. Furthermore, by integrally injection molding the conductive spring 4 with the housing 1, the connection reliability and structural strength are improved, increasing the tensile strength and durability of the conductive spring 4, thus enhancing product quality. Moreover, with one end of the conductive spring 4 electrically contacting the lanyard connector 3 and the other end electrically contacting the decorative ring 2, its conductivity is stable, ensuring excellent electrostatic protection and effectively protecting the Bluetooth headset from static electricity. In addition, integrating the conductive spring 4 into the housing 1 itself results in a more compact structure, saving internal space and facilitating product miniaturization.
[0047] Optionally, in this embodiment, the decorative ring 2 and the lanyard connector 3 are respectively disposed on adjacent sides of the housing 1, thus the conductive spring 4 is configured in a curved shape to facilitate the connection between the decorative ring 2 and the lanyard connector 3. Specifically, one end of the conductive spring 4 is provided with a raised first contact 41, and the other end is provided with a raised second contact 42. The first contact 41 is elastically pressed against the lanyard connector 3 to achieve electrical conduction, and the second contact 42 is elastically pressed against the decorative ring 2 to achieve electrical conduction. In this embodiment, by elastically pressing the first contact 41 onto the lanyard connector 3 and the second contact 42 onto the decorative ring 2, the contact reliability between the two ends of the conductive spring 4 and the lanyard connector 3 and the decorative ring 2 is improved, ensuring a low-impedance, high-stability electrical connection and avoiding short-circuit problems; moreover, the assembly process of the conductive spring 4 with the lanyard connector 3 and the decorative ring 2 is convenient and simplifies the processing flow.
[0048] Furthermore, multiple anchoring holes 43 are provided on both sides of the conductive spring 4. The anchoring holes 43 are configured to cooperate with the ejector pins on the injection mold for positioning during injection molding. This prevents the conductive spring 4 from deviating during injection molding and improves the injection molding accuracy between the conductive spring 4 and the housing 1. In addition, after injection molding, plastic nails can be formed in the anchoring holes 43, thereby achieving mechanical locking between the conductive spring 4 and the housing 1, further increasing the connection between the conductive spring 4 and the housing 1 and preventing the conductive spring 4 from falling off. Optionally, the anchoring hole 43 is a semi-cylindrical notch penetrating the side of the conductive spring 4 to facilitate positioning operations. In this embodiment, the cross-section of the conductive spring 4 is rectangular and should not be too thick or too thin. If it is too thick, the connection between the conductive spring 4 and the housing 1 will be affected due to insufficient plastic coating during injection molding. If it is too thin, the conductive spring 4 will be prone to wobbling due to partial melting during injection molding, thus affecting the positioning effect with the mold. Preferably, in this embodiment, the conductive spring 4 has a width of 0.4 mm and a thickness of 0.2 mm, which is suitable in thickness, has good elasticity, reliable connection, and accurate positioning.
[0049] To connect the lanyard connector 3 to the housing 1, the existing technology typically involves first fixing the lanyard connector 3 in a specific fixture, then applying adhesive to the lanyard connector 3 using a dispensing machine, and finally assembling the lanyard connector 3 onto the housing 1. This process is problematic because the amount of adhesive applied is small and difficult to control, leading to adhesive overflow and contamination of the housing 1 surface. This necessitates additional cleaning steps, reducing production efficiency. Furthermore, the dimensional tolerances between the lanyard connector 3 and the housing 1 result in noticeable height discrepancies and visible gaps after bonding, leading to a poor feel and a cheap appearance. Additionally, to prevent detachment, the contact area between the lanyard connector 3 and the housing 1 needs to be increased, resulting in a larger lanyard connector 3. Moreover, the dispensing and curing processes require time, increasing the production cycle time and reducing efficiency, hindering large-scale, high-efficiency production.
[0050] To address the aforementioned issues, in this embodiment, the lanyard connector 3 is integrally injection molded with the housing 1 as an insert. This design makes the connection between the lanyard connector 3 and the housing 1 more reliable and structurally stronger. The mechanical insert's covering strength is far superior to adhesive bonding, significantly enhancing tensile strength and effectively reducing the risk of the lanyard connector 3 detaching. Furthermore, the injection molding process can be automated at high speed, eliminating the waiting time for dispensing and curing, resulting in higher production efficiency, better product consistency, and improved yield. Moreover, the lanyard connector 3 and the housing 1 are seamlessly integrated, without any steps or gaps, with a smooth surface transition, significantly improving aesthetics and product quality. In addition, the integral injection molding method allows for greater design freedom for the charging compartment; the fixing position of the lanyard connector 3 can be designed in any area of the housing 1, no longer limited to a flat surface, and can also be a curved surface or a complex structure.
[0051] Optionally, the lanyard connector 3 in this embodiment is provided with a first positioning structure, which is configured to cooperate with a second positioning structure on the injection mold for positioning during injection molding. Specifically, the first positioning structure can be a positioning hole 31, and the second positioning structure can be a positioning post. Through the insertion and cooperation of the positioning hole 31 and the positioning post, the lanyard connector 3 is accurately positioned in the injection mold, improving the quality of the injection molded product. Furthermore, the lanyard connector 3 is also provided with a first anti-mistake structure, which is configured to cooperate with the second anti-mistake structure on the injection mold to prevent mistakes during injection molding. Specifically, the first anti-mistake structure can be an anti-mistake hole 32, the size of which is different from that of the positioning hole 31 (e.g., the diameter of the anti-mistake hole 32 is larger than that of the positioning hole 31), thus effectively preventing the lanyard connector 3 from being installed backwards in the injection mold. It should be noted that the above-mentioned positioning structure and anti-mistake structure can also adopt other structural forms, and are not limited to this embodiment.
[0052] Furthermore, the rope connector 3 is also equipped with an anchoring structure. This anchoring structure surrounds the outer periphery of the rope connector 3, thus providing a circumferential anchoring effect. This enhances the gripping force of the injection-molded body on the rope connector 3, improves connection stability, prevents the rope connector 3 from detaching, and extends the service life of the rope structure. Specifically, such as... Figure 7 As shown, the anchoring structure can be a continuous annular groove 33 surrounding the outer periphery of the rope connector 3, which is simple in structure and easy to manufacture; or, as shown... Figure 8 As shown, the anchoring structure can also include multiple independently set grooves 34, which are distributed at intervals around the outer periphery of the hanging rope connector 3. This structure has better anchoring performance and effectively improves connection stability.
[0053] In some embodiments, the lanyard connector 3 and the housing 1 can also be configured as separate structures. Specifically, the housing 1 has an installation opening 12, and the lanyard connector 3 includes a hook portion 35 and a skirt portion 36 surrounding the hook portion 35. At least a portion of the hook portion 35 is installed in the installation opening 12, and the skirt portion 36 abuts against the inner wall of the housing 1 to prevent the lanyard connector 3 from falling off from the installation opening 12. The hook portion 35 and the skirt portion 36 can be fixed to the housing 1 by means of adhesive or other methods. The hook portion 35 is provided with a lanyard hole 351, and the lanyard is threaded and fixed in the lanyard hole 351.
[0054] Furthermore, in some embodiments, such as Figure 7 As shown, the lanyard connector 3 may be provided with an extension 37 to increase the reliability of its connection with the housing 1. In other embodiments, such as Figure 8 As shown, the lanyard connector 3 may also omit the extension 37 to reduce the size of the lanyard connector 3 and save space.
[0055] This embodiment also provides a Bluetooth headset assembly, including the aforementioned charging case and a Bluetooth headset adapted to the charging case. The charging case is used to store and charge the Bluetooth headset. The Bluetooth headset assembly of this embodiment has a compact structure, reliable connection, high production efficiency, stable electrical conductivity, and effectively improves electrostatic protection.
[0056] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. A charging case, characterized in that, include: A housing, on which a charging port is provided; The motherboard is housed within the casing; A decorative ring is fixed to the charging port, and the decorative ring is electrically connected to the motherboard; A lanyard connector is disposed on the housing and configured to connect to a lanyard; A conductive spring is integrally injection molded into the housing. Both ends of the conductive spring are exposed on the inner wall of the housing. One end of the conductive spring is in electrical contact with the hanging rope connector, and the other end of the conductive spring is in electrical contact with the decorative ring.
2. The charging case according to claim 1, characterized in that, The conductive spring sheet has a first contact and a second contact protruding at both ends. The first contact is elastically pressed against the hanging rope connector, and the second contact is elastically pressed against the decorative ring.
3. The charging case according to claim 1, characterized in that, The conductive spring is provided with multiple anchoring holes, which are configured to cooperate with ejector pins on the injection mold for positioning during injection molding, and plastic nails are formed in the anchoring holes after injection molding.
4. The charging case according to claim 1, characterized in that, The lanyard connector and the housing are integrally injection molded.
5. The charging case according to claim 4, characterized in that, The lanyard connector is provided with a first positioning structure, which is configured to cooperate with a second positioning structure on the injection mold during injection molding.
6. The charging case according to claim 5, characterized in that, The lanyard connector is also provided with a first anti-mistake structure, which is configured to cooperate with a second anti-mistake structure on the injection mold during injection molding to prevent mistakes.
7. The charging case according to claim 4, characterized in that, The rope connector is also provided with an anchoring structure, which is arranged around the outer periphery of the rope connector.
8. The charging case according to claim 7, characterized in that, The anchoring structure includes a continuous annular groove surrounding the outer periphery of the rope connector; or, the anchoring structure includes a plurality of independently arranged grooves, which are spaced apart around the outer periphery of the rope connector.
9. The charging case according to claim 1, characterized in that, The lanyard connector and the housing are separate structures. The housing has an installation port. The lanyard connector includes a hanging ear and a skirt connected to the hanging ear. The skirt abuts against the inner wall of the housing. At least a portion of the hanging ear is located inside the installation port. The hanging ear has a lanyard hole.
10. A Bluetooth headset assembly, characterized in that, The device includes a charging case as described in any one of claims 1-9 and a Bluetooth headset adapted to the charging case, wherein the charging case is configured to charge the Bluetooth headset.