Communication unit sealing structure and lamp
Patent Information
- Application Number
- CN202522510764.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-26
AI Technical Summary
但是直接在驱动器内部灌满密封胶会导致内部SIM卡等部件难以更换取出,且胶体热胀冷缩容易导致SIM卡接触不良
本实用新型提供的通讯单元密封结构及灯具,通过隔板将壳体的内腔分隔成容纳腔和密封腔,PCB板放置在容纳腔内,与PCB板连接的导线经过密封腔后再伸出壳体,导线伸出壳体导致的对密封空间的破坏则通过在密封腔内进行灌胶来补足。如此,将用于实现密封的密封区域(即密封腔)与PCB板的放置区域(即容纳腔)进行分离,能够有效的解决现有技术中密封胶与SIM卡直接接触导致的胶体热胀冷缩使SIM卡接触不良的问题,而且,在需要破坏密封胶来打开壳体更换密封胶时,由于密封胶不直接与PCB板以及PCB板上的通讯模块、SIM卡接触的原因,能够便捷地更换SIM卡。
Smart Images

Figure CN224844362U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of lighting technology, and in particular relates to a communication unit sealing structure and a lighting fixture. Background Technology
[0002] The driver is one of the most frequently damaged components in outdoor lighting fixtures. Besides electrical component failure, the driver can also be damaged by water ingress. Existing drivers typically have sealant poured inside to protect internal circuitry and components, improving the product's waterproof, dustproof, shockproof, and heat dissipation performance. However, directly filling the driver with sealant makes it difficult to replace or remove internal components such as the SIM card, and the thermal expansion and contraction of the sealant can easily lead to poor SIM card contact. Utility Model Content
[0003] To address the aforementioned problems, this utility model provides a communication unit sealing structure and a lamp.
[0004] The technical solution of this utility model is as follows: A communication unit sealing structure, comprising: A housing having a cavity therein, wherein at least one partition is provided inside the housing, the partition dividing the cavity to form a receiving cavity and at least one sealed cavity; A PCB board is disposed within the receiving cavity; the PCB board is equipped with a communication module and a SIM card. A wire, one end of which extends from outside the housing into the sealed cavity and passes through the partition into the receiving cavity to be electrically connected to the PCB board; The housing has a first through hole connecting the outside and the sealed cavity, and the wire enters the sealed cavity through the first through hole; the sealed cavity is provided with sealant to seal the first through hole.
[0005] In a preferred embodiment of the communication unit sealing structure, a sealing plug is provided at the connection between the wire and the first through hole.
[0006] In a preferred embodiment of the communication unit sealing structure, the portion of the housing with the first through hole is a first plate; The sealing plug includes a cylindrical body and two protrusions respectively connected to both ends of the cylindrical body and extending radially outward; the cylindrical body passes through the first through hole, the two protrusions are respectively located on both sides of the first plate, and the two protrusions cooperate to clamp the sealing plug on the first plate. The conductor includes a core and a sheath; when the conductor passes through the first through hole, the outer wall of the sheath is interference-fitted with the inner wall of the cylinder in the sealing plug, and the core enters the sealing cavity and passes through the partition to enter the receiving cavity and is electrically connected to the PCB board.
[0007] In a preferred embodiment of the communication unit sealing structure, the end of the wire used to connect to the PCB board has its sheath located inside the cylinder and does not enter the sealing cavity.
[0008] In a preferred embodiment of the communication unit sealing structure, the partition plate is provided with a second through hole, and the wire passes through the second through hole into the receiving cavity; a sealing element is provided between the wire and the second through hole.
[0009] In a preferred embodiment of the communication unit sealing structure, the sealing element has a first slot, and the partition is inserted into the first slot to realize the connection between the sealing element and the partition; The sealing element has a third through hole on each of the two side walls of the first slot, and the third through hole is aligned with the second through hole; the wire passes through the third through hole on one side wall of the first slot, the second through hole on the partition, and the third through hole on the other side wall of the first slot in sequence.
[0010] In a preferred embodiment of the communication unit sealing structure, the inner wall of the third through hole is interference-fitted with the outer wall of the wire inside it.
[0011] In a preferred embodiment of the communication unit sealing structure, the partition plate is provided with a second through hole, and the wire core passes through the second through hole into the receiving cavity; a sealing element is provided between the wire core and the second through hole; The sealing element has a first slot, and the partition is inserted into the first slot to connect the sealing element and the partition. The sealing element has a third through hole on each of the two side walls of the first slot, and the third through hole is aligned with the second through hole; the wire core passes through the third through hole on one side wall of the first slot, the second through hole on the partition, and the third through hole on the other side wall of the first slot in sequence.
[0012] In a preferred embodiment of the communication unit sealing structure, the housing includes: The main housing has an inner groove, and a partition is disposed in the inner groove, the partition dividing the inner groove to form a receiving groove and at least one sealing groove; A cover plate is provided on the opening of the inner groove and closes the opening of the inner groove; the surface of the cover plate facing the inner groove is a first surface, the first surface of the cover plate cooperates with the receiving groove to form the receiving cavity, and the first surface of the cover plate cooperates with the sealing groove to form the sealing cavity.
[0013] In a preferred embodiment of the communication unit sealing structure, the cover plate has a first surface and a second surface disposed opposite to each other. A step is formed around the perimeter of the second surface of the cover plate. The step has a blocking surface facing outward and a sealing surface disposed opposite to the first surface. The distance between the sealing surface and the first surface is less than the distance between the second surface and the first surface. When the cover plate closes the opening of the inner groove, the cover plate is accommodated in the inner groove, and the four end faces of the cover plate abut against the four inner side walls of the inner groove; the part of the four inner side walls of the inner groove located outside the cavity and outside the cover plate, cooperates with the sealing surface and the blocking surface on the cover plate to form a sealing groove, and the sealing groove is provided with sealant.
[0014] In a preferred embodiment of the communication unit sealing structure, the inner groove of the main housing is provided with a mounting surface, and the first surface of the cover plate is placed against the mounting surface; The cover plate and the main housing are connected by a snap-fit structure, which includes a snap-fit and a second slot. One of the snap-fit and the second slot is located on the first surface of the cover plate, and the other is located in the inner groove of the main housing.
[0015] In a preferred embodiment of the communication unit sealing structure, the housing is provided with a SIM card slot, the SIM card slot is connected to the receiving cavity, and the SIM card is electrically connected to the PCB board in the receiving cavity after being inserted into the SIM card slot; A SIM card sealing plug is connected to the side of the SIM card slot facing outwards from the housing, and the SIM card sealing plug seals the SIM card slot; a sealant is provided at the connection between the SIM card slot and the SIM card sealing plug.
[0016] Based on the same concept, this utility model also provides a lamp, including a communication unit sealing structure as described in any of the above.
[0017] Because of the adoption of the above technical solution, this utility model has the following advantages and positive effects compared with the prior art: The communication unit sealing structure and lamp provided by this utility model divide the inner cavity of the housing into a receiving cavity and a sealing cavity by a partition. The PCB board is placed in the receiving cavity, and the wires connected to the PCB board pass through the sealing cavity and then extend out of the housing. The damage to the sealing space caused by the wires extending out of the housing is compensated by potting glue in the sealing cavity. In this way, the sealing area (i.e., the sealing cavity) used to achieve sealing is separated from the PCB board placement area (i.e., the receiving cavity), which can effectively solve the problem of poor SIM card contact caused by thermal expansion and contraction of the sealant due to direct contact between the sealant and the SIM card in the prior art. Moreover, when it is necessary to break the sealant to open the housing to replace the sealant, the SIM card can be replaced conveniently because the sealant does not directly contact the PCB board and the communication module and SIM card on the PCB board. Attached Figure Description
[0018] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention.
[0019] Figure 1 This is a schematic diagram of a sealing structure for a communication unit according to the present invention; Figure 2 This is a schematic diagram of a main housing and its internal components according to the present invention; Figure 3 This is a schematic diagram of a main housing and its internal components according to the present invention; Figure 4 This is a schematic diagram of a cover plate according to the present invention; Figure 5 This is a schematic diagram of the SIM card slot in a sealing structure of a communication unit according to the present invention.
[0020] Explanation of reference numerals in the attached figures: 1: Main housing; 2: Cover plate; 3: Partition plate; 4: Receiving groove; 5: Sealing groove; 6: PCB board; 7: Antenna; 8: Connecting wire; 9: Sealing plug; 10: First plate; 11: Boss; 12: Second through hole; 13: Seal; 14: Third through hole; 15: First card slot; 16: Blocking surface; 17: Sealing surface; 18: Sealing glue groove; 19: Mounting surface; 20: Buckle; 21: Second card slot; 22: SIM card slot. Detailed Implementation
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0022] To keep the drawings concise, only the parts relevant to this invention are shown schematically in each figure, and they do not represent the actual structure of the product. Furthermore, for ease of understanding, in some figures, only one of the components with the same structure or function is schematically depicted, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one."
[0023] In the description of this utility model, the term "a" not only means "only one" but can also mean "more than one". The terms "first", "second", "third", etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "perpendicular" and "parallel" do not mean absolutely perpendicular or parallel, but can be approximately perpendicular or approximately parallel.
[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0025] Example 1 See Figures 1 to 5 This embodiment provides a sealed structure for a communication unit, including a housing, a PCB board 6, and wires.
[0026] The housing has an internal cavity, and at least one partition 3 is provided inside the housing. The partition 3 divides the cavity to form a receiving cavity and at least one sealing cavity. Specifically, in this embodiment, the housing includes a main housing 1 and a cover plate 2. The main housing 1 has an inner groove, and the partition 3 is disposed in the inner groove. The partition 3 divides the inner groove to form a receiving groove 4 and at least one sealing groove 5. The cover plate 2 covers the opening of the inner groove and closes the opening of the inner groove. The surface of the cover plate 2 facing the inner groove is a first surface. The first surface of the cover plate 2 cooperates with the inner groove to form the cavity of the housing, wherein the first surface of the cover plate 2 cooperates with the receiving groove 4 to form a receiving cavity, and the first surface of the cover plate 2 cooperates with the sealing groove 5 to form a sealing cavity.
[0027] A PCB board 6 is disposed within the receiving cavity, and a communication module and a SIM card are mounted on the PCB board 6. A wire is connected to the PCB board 6, with one end extending from outside the housing into the sealed cavity, passing through the partition 3, and entering the receiving cavity to electrically connect with the PCB board 6. Specifically, in this embodiment, as... Figure 1 As shown, the wires include two antennas 7 and a connecting wire 8 for connecting other devices; the housing is provided with two partitions 3, which divide the cavity of the housing into a receiving cavity and two sealed cavities. The two antennas 7 connected to the PCB board 6 extend out of the housing through the same sealed cavity, while the connecting wire 8 extends out of the housing through the other sealed cavity.
[0028] The housing has a first through hole connecting the outside and the sealed cavity, through which the wire enters the sealed cavity. In this embodiment, each wire corresponds to one first through hole; in other embodiments, multiple wires may correspond to one first through hole (i.e., multiple wires pass through the same first through hole). Sealant is provided inside the sealed cavity to seal the first through hole, thus sealing the position where the wire enters and exits the housing. Furthermore, the sealant not only serves a sealing function but also helps to secure the wire.
[0029] Furthermore, a sealing plug 9 is provided at the connection between the wire and the first through hole. The wire enters and exits the housing and is initially sealed by the sealing plug 9, and then the sealing performance is further enhanced by sealant. Specifically, in this embodiment, the sealing plug 9 includes a cylindrical body and two protrusions 11 connected to both ends of the cylindrical body and extending radially outward. For ease of description, the part of the housing with the first through hole is referred to as the first plate 10. The cylindrical body passes through the first through hole, and the two protrusions 11 are located on both sides of the first plate 10, and the two protrusions 11 cooperate to clamp the sealing plug 9 onto the first plate 10. The wire includes a wire core and a wire sheath, with the wire sheath wrapped inside the wire core. When the wire passes through the first through hole, the outer wall of the wire sheath is press-fitted with the inner wall of the cylindrical body in the sealing plug 9. The wire core enters the sealing cavity and passes through the partition 3 into the receiving cavity to be electrically connected to the PCB board 6. Moreover, the end of the wire used to connect to the PCB board 6 has its wire sheath located inside the cylindrical body and does not enter the sealing cavity; in addition, sealant is applied inside the sealing cavity. In this way, when some of the wire insulation on the outer casing is damaged, causing water to enter the insulation, the water will not enter the housing cavity and will not damage the PCB board and other components inside the housing cavity.
[0030] The partition 3 has a second through hole 12, through which the wire (specifically, the wire core) enters the receiving cavity. A sealing element 13 is provided between the wire (specifically, the wire core) and the second through hole 12. Specifically, the sealing element 13 has a first slot 15, into which the partition 3 is inserted to connect the sealing element 13 and the partition 3. The two side walls of the first slot 15 on the sealing element 13 each have a third through hole 14, which is aligned with the second through hole 12. The wire core passes sequentially through the third through hole 14 on one side wall of the first slot 15, the second through hole 12 on the partition 3, and the third through hole 14 on the other side wall of the first slot 15. The inner side wall of the third through hole 14 is press-fitted with the outer side wall of the wire (specifically, the outer side wall of the wire core). The sealing element 13 prevents sealant from entering the receiving cavity when sealant is applied to the sealing cavity.
[0031] The housing includes a main housing 1 and a cover plate 2. The main housing 1 has an inner groove. The cover plate 2 is designed to cover the opening of the inner groove and close the opening of the inner groove. This design facilitates the installation of the PCB board 6, the installation of the seal 13, and the application of adhesive into the sealing cavity (applying adhesive into the sealing cavity actually means applying adhesive into the sealing groove 5 and then closing the cover plate 2).
[0032] The cover plate 2 has a first surface and a second surface arranged opposite to each other. A step is formed around the perimeter of the second surface of the cover plate 2. The step has a blocking surface 16 facing outwards and a sealing surface 17 facing away from the first surface. The distance between the sealing surface 17 and the first surface is less than the distance between the second surface and the first surface. When the cover plate 2 closes the opening of the inner groove, the cover plate 2 is accommodated within the inner groove, and the perimeter end faces of the cover plate 2 abut against the inner walls of the inner groove (preferably an interference fit). The portion of the inner walls of the inner groove located outside the cavity and outside the cover plate 2, cooperates with the sealing surface 17 and the blocking surface 16 on the cover plate 2 to form a sealing groove 18, which contains sealant. This design of applying sealant to the sealing groove 18 serves two purposes: firstly, it seals the connection between the cover plate 2 and the inner groove opening on the main housing 1; secondly, it secures the cover plate 2 and the main housing 1.
[0033] Furthermore, the inner groove of the main housing 1 is provided with a mounting surface 19, and the first surface of the cover plate 2 is placed against the mounting surface 19; when the cover plate 2 is placed into the inner groove of the main housing 1 until the first surface of the cover plate 2 abuts against the mounting surface 19, it indicates that the cover plate 2 is in place.
[0034] More preferably, the cover plate 2 and the main housing 1 are connected by a snap-fit structure, which includes a snap-fit 20 and a second snap-fit groove 21. One of the snap-fit 20 and the second snap-fit groove 21 is located on the first surface of the cover plate 2, and the other is located within the inner groove of the main housing 1. The snap-fit structure and the sealant in the sealant groove 18 provide double fixation for the connection between the cover plate 2 and the main housing 1, making the connection more stable. Specifically, in this embodiment, the snap-fit 20 is connected to the first surface of the cover plate 2, and the second snap-fit groove 21 is located within the inner groove of the main housing 1.
[0035] To facilitate SIM card replacement, the housing has a SIM card slot 22, which communicates with the receiving cavity. After the SIM card is inserted into the SIM card slot 22, it is electrically connected to the PCB board 6 inside the receiving cavity. A SIM card sealing plug is connected to the side of the SIM card slot 22 facing outwards from the housing, sealing the SIM card slot 22. Sealant is applied at the connection between the SIM card slot 22 and the SIM card sealing plug. That is, the SIM card is first inserted into the SIM card slot 22, then the SIM card sealing plug is inserted, and finally the sealant is applied to achieve a waterproof seal. When it is necessary to replace the SIM card, simply cut open the sealant and remove the SIM card sealing plug.
[0036] Example 2 This embodiment provides a lamp that includes the communication unit sealing structure described in Embodiment 1, and therefore possesses all the beneficial effects it has, which will not be repeated here.
[0037] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and their equivalents, they shall still fall within the protection scope of the present invention.
Claims
1. A sealing structure for a communication unit, characterized in that, include: A housing having a cavity therein, wherein at least one partition is provided inside the housing, the partition dividing the cavity to form a receiving cavity and at least one sealed cavity; A PCB board is disposed within the receiving cavity; the PCB board is equipped with a communication module and a SIM card. A wire, one end of which extends from outside the housing into the sealed cavity and passes through the partition into the receiving cavity to be electrically connected to the PCB board; The housing has a first through hole connecting the outside and the sealed cavity, and the wire enters the sealed cavity through the first through hole; the sealed cavity is provided with sealant to seal the first through hole.
2. The communication unit sealing structure according to claim 1, characterized in that, A sealing plug is provided at the connection between the wire and the first through hole.
3. The communication unit sealing structure according to claim 2, characterized in that, The portion of the housing with the first through hole is the first plate; The sealing plug includes a cylindrical body and two protrusions respectively connected to both ends of the cylindrical body and extending radially outward; the cylindrical body passes through the first through hole, the two protrusions are respectively located on both sides of the first plate, and the two protrusions cooperate to clamp the sealing plug on the first plate. The conductor includes a core and a sheath; when the conductor passes through the first through hole, the outer wall of the sheath is interference-fitted with the inner wall of the cylinder in the sealing plug, and the core enters the sealing cavity and passes through the partition to enter the receiving cavity and is electrically connected to the PCB board.
4. The communication unit sealing structure according to claim 3, characterized in that, The end of the wire used to connect to the PCB board is located inside the cylinder and does not enter the sealed cavity.
5. The communication unit sealing structure according to claim 1, characterized in that, The partition plate is provided with a second through hole, through which the wire enters the receiving cavity; a sealing element is provided between the wire and the second through hole.
6. The communication unit sealing structure according to claim 5, characterized in that, The sealing element has a first slot, and the partition is inserted into the first slot to connect the sealing element and the partition. The sealing element has a third through hole on each of the two side walls of the first slot, and the third through hole is aligned with the second through hole; the wire passes through the third through hole on one side wall of the first slot, the second through hole on the partition, and the third through hole on the other side wall of the first slot in sequence.
7. The communication unit sealing structure according to claim 6, characterized in that, The inner wall of the third through hole is interference-fitted with the outer wall of the wire inside it.
8. The communication unit sealing structure according to claim 4, characterized in that, The partition plate is provided with a second through hole, through which the wire core enters the receiving cavity; a sealing element is provided between the wire core and the second through hole; The sealing element has a first slot, and the partition is inserted into the first slot to connect the sealing element and the partition. The sealing element has a third through hole on each of the two side walls of the first slot, and the third through hole is aligned with the second through hole; the wire core passes through the third through hole on one side wall of the first slot, the second through hole on the partition, and the third through hole on the other side wall of the first slot in sequence.
9. The communication unit sealing structure according to claim 1, characterized in that, The housing includes: The main housing has an inner groove, and a partition is disposed in the inner groove, the partition dividing the inner groove to form a receiving groove and at least one sealing groove; A cover plate is provided on the opening of the inner groove and closes the opening of the inner groove; the surface of the cover plate facing the inner groove is a first surface, the first surface of the cover plate cooperates with the receiving groove to form the receiving cavity, and the first surface of the cover plate cooperates with the sealing groove to form the sealing cavity.
10. The communication unit sealing structure according to claim 9, characterized in that, The cover plate has a first surface and a second surface disposed opposite to each other. A step is formed around the perimeter of the second surface of the cover plate. The step has a blocking surface facing outward and a sealing surface disposed opposite to the first surface. The distance between the sealing surface and the first surface is less than the distance between the second surface and the first surface. When the cover plate closes the opening of the inner groove, the cover plate is accommodated in the inner groove, and the four end faces of the cover plate abut against the four inner side walls of the inner groove; the part of the four inner side walls of the inner groove located outside the cavity and outside the cover plate, cooperates with the sealing surface and the blocking surface on the cover plate to form a sealing groove, and the sealing groove is provided with sealant.
11. The communication unit sealing structure according to claim 9, characterized in that, The inner groove of the main housing is provided with a mounting surface, and the first surface of the cover plate abuts against the mounting surface; The cover plate and the main housing are connected by a snap-fit structure, which includes a snap-fit and a second slot. One of the snap-fit and the second slot is located on the first surface of the cover plate, and the other is located in the inner groove of the main housing.
12. The communication unit sealing structure according to claim 1, characterized in that, The housing is provided with a SIM card slot, which is connected to the receiving cavity. After the SIM card is inserted into the SIM card slot, it is electrically connected to the PCB board inside the receiving cavity. A SIM card sealing plug is connected to the side of the SIM card slot facing outwards from the housing, and the SIM card sealing plug seals the SIM card slot; a sealant is provided at the connection between the SIM card slot and the SIM card sealing plug.
13. A lamp, characterized in that, Includes the communication unit sealing structure as described in any one of claims 1 to 12.