Pneumatic vibrating device for harvesting walnuts

CN224844821UActive Publication Date: 2026-10-13DALI RONGYANG WALNUT MASCH MFG CO LTD
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Patent Information

Application Number
CN202522367650.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-07
Publication Date
2026-10-13
Estimated Expiration
2035-11-07

AI Technical Summary

Technical Problem

[0004]为了克服背景技术中现有技术中人工敲打采收核桃效率低、危险性高、易损伤树木,以及大型采收机械成本高、适应性差的问题,本实用新型提供一种用于采收核桃的气动振动装置

Benefits of technology

本实用新型利用高压气体作为动力,产生高频、可控的震动力,取代了人力反复挥杆的动作,大大降低了劳动强度,提高了采收效率;通过对树枝的振动、晃动,避免了硬性撞击敲打,能有效减少对结果母枝和树皮的损伤,有利于果树来年的生长和挂果;操作者可以站立在安全位置进行采收,避免了长时间仰头作业和高空攀爬的风险;即使是攀爬采收,也无需挥杆敲打,保证采收人员重心稳定,避免坠落危险。

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Abstract

The utility model relates to a kind of pneumatic vibration device for harvesting walnut, belong to agricultural machinery technical field.It includes long rod, air cylinder, U-shaped bayonet, air intake control mechanism, high-pressure gas source;Make U-shaped bayonet be clamped in the suitable position of target branch by operating long rod, start equipment by air intake control mechanism, air cylinder reciprocates, push and pull branch to form vibration;Use high-pressure gas as power, generate high-frequency, controllable vibration force, replace the action of manpower repeatedly swinging rod, greatly reduce labor intensity, improve harvesting efficiency;Through the vibration, shaking of branch, avoid rigid impact knock, can effectively reduce the damage to fruiting mother branch and bark, conducive to the growth and fruiting of fruit tree next year;Operator can stand in safe position and harvest, avoid long-time head-up operation and the risk of high-altitude climbing;Even if climbing harvest, also need not swing rod and knock, ensure that harvesting personnel gravity center is stable, avoid falling danger.
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Description

Technical Field

[0001] This utility model belongs to the field of agricultural machinery technology, specifically relating to a pneumatic vibration device for harvesting walnuts. Background Technology

[0002] Walnuts are an important economic forest tree species in my country, with their fruits being rich in nutrients and having high economic value. Currently, for walnuts growing high on the trunk, the main harvesting methods include manual knocking with bamboo poles and mechanical vibratory harvesting. Manual knocking with bamboo or wooden poles is labor-intensive, inefficient, and requires highly skilled operators, posing safety risks associated with working at heights. Furthermore, indiscriminate knocking can easily damage the fruiting branches of the tree, affecting the following year's yield. While large-scale mechanical vibratory harvesters are highly efficient, they are only suitable for large-scale, standardized orchards and have poor adaptability to complex terrain and scattered planting in mountainous orchards. Additionally, the purchase and operation costs of such equipment are high.

[0003] Therefore, there is an urgent need for a portable walnut harvesting tool that is easy to operate, can effectively protect the branches and trunks of the fruit tree, and is suitable for various terrains. Summary of the Invention

[0004] In order to overcome the problems of low efficiency, high danger, and easy damage to trees caused by manual knocking in the prior art, as well as the high cost and poor adaptability of large-scale harvesting machinery, this utility model provides a pneumatic vibration device for harvesting walnuts.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: A pneumatic vibration device for harvesting walnuts mainly includes a long rod 1, a cylinder 2, a U-shaped clamp 3, an air intake control mechanism 4, and a high-pressure air source 5. The long rod 1 is a hollow long tube. The cylinder 2 is installed inside the front end of the long rod 1. The U-shaped clamp 3 is fixedly installed at the end of the telescopic rod of the cylinder 2. The air intake control mechanism 4 is installed at the tail end of the long rod 1. The cylinder 2 and the high-pressure air source 5 are connected through a hose. A control valve is installed on the hose. The air intake control mechanism 4 is electrically connected to the control valve. The high-pressure air source 5 is a portable air compressor or a high-pressure gas cylinder.

[0006] Furthermore, the intake control mechanism 4 includes a battery, a controller 41, and a trigger switch 42. The battery is electrically connected to the controller 41, the trigger switch 42, and the control valve. The controller 41 is electrically connected to the trigger switch 42 and the control valve, respectively, and is used to adjust the extension frequency and extension formation.

[0007] Furthermore, the hose is inserted inside the long rod 1.

[0008] Furthermore, the cylinder 2 is a double-acting cylinder, ensuring output force in both directions.

[0009] Furthermore, the long rod 1 is made of carbon fiber composite material or high-strength aluminum alloy to reduce the overall weight.

[0010] Furthermore, the long pole 1 is a multi-segment telescopic or detachable structure to facilitate transportation and adapt to harvesting needs at different heights.

[0011] The beneficial effects of this utility model are: This invention utilizes high-pressure gas as a power source to generate high-frequency, controllable vibration, replacing the repetitive manual swinging motion, greatly reducing labor intensity and improving harvesting efficiency. By vibrating and shaking the branches, it avoids hard impacts and knocks, effectively reducing damage to fruiting branches and bark, which is beneficial to the growth and fruiting of the fruit trees in the following year. Operators can stand in a safe position to harvest, avoiding the risks of prolonged upward work and high-altitude climbing. Even when climbing to harvest, there is no need to swing a pole to knock, ensuring the stability of the harvester's center of gravity and avoiding the danger of falling. Attached Figure Description

[0012] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0013] Figure 2 This is a three-dimensional schematic diagram of the present invention in the state of having no high-pressure gas source.

[0014] Figure 3 yes Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0015] Figure 4 This is a three-dimensional schematic diagram of the installation structure of the intake control mechanism of this utility model. Detailed Implementation

[0016] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the preferred embodiments of this utility model will be described in detail below with reference to the accompanying drawings, so as to facilitate the understanding of those skilled in the art.

[0017] This utility model discloses a pneumatic vibration device for harvesting walnuts. The device mainly includes a long rod 1, a cylinder 2, a U-shaped clamp 3, an air intake control mechanism 4, and a high-pressure air source 5. The long rod 1 is a hollow tube. The cylinder 2 is installed inside the front end of the long rod 1. The U-shaped clamp 3 is fixedly installed at the end of the telescopic rod of the cylinder 2. The air intake control mechanism 4 is installed at the tail end of the long rod 1. The cylinder 2 and the high-pressure air source 5 are connected via a flexible hose, on which a control valve is installed. The air intake control mechanism 4 is electrically connected to the control valve. The high-pressure air source 5 is a portable air compressor or a high-pressure gas cylinder. Before operation, the cylinder 2 is connected to the high-pressure air source 5, the air intake control mechanism 4 is activated, and the long rod 1 is operated to move the U-shaped clamp 3... Once positioned appropriately on the target branch, the equipment is activated via the air intake control mechanism 4. The cylinder 2 reciprocates, pushing and pulling the branch to create vibration, thus completing the walnut harvest. This invention utilizes high-pressure gas as power to generate high-frequency, controllable vibration, replacing the repetitive manual swinging motion, greatly reducing labor intensity and improving harvesting efficiency. By vibrating and shaking the branch, hard impacts and knocks are avoided, effectively reducing damage to the fruiting branches and bark, which is beneficial to the tree's growth and fruiting in the following year. The operator can stand in a safe position to harvest, avoiding the risks of prolonged overhead work and high-altitude climbing. Even when climbing to harvest, there is no need to swing a pole, ensuring the harvester's center of gravity is stable and avoiding the danger of falling.

[0018] The intake control mechanism 4 includes a battery, a controller 41, and a trigger switch 42. The battery is electrically connected to the controller 41, the trigger switch 42, and the control valve. The controller 41 is electrically connected to the trigger switch 42 and the control valve, respectively, and is used to adjust the extension frequency and extension formation.

[0019] The hose is inserted inside the long rod 1 to prevent the hose from being exposed, avoid the hose from scratching the branches, which would affect operation and improve service life.

[0020] The cylinder 2 is a double-acting cylinder, ensuring output force in both directions.

[0021] The long rod 1 is made of carbon fiber composite material or high-strength aluminum alloy to reduce the overall weight.

[0022] The long pole 1 is a multi-section telescopic or detachable structure to facilitate transportation and adapt to harvesting needs at different heights.

[0023] Work process: Before starting work, connect cylinder 2 to high-pressure air source 5, start air intake control mechanism 4, operate long rod 1 to make U-shaped clamp 3 lock into the appropriate position on the target branch, start the equipment through air intake control mechanism 4, cylinder 2 reciprocates, pushes and pulls the branch to create vibration, and the walnuts can be harvested. This utility model uses high-pressure gas as power to generate high-frequency, controllable vibration force, replacing the manual action of repeatedly swinging the rod, greatly reducing labor intensity and improving harvesting efficiency. By vibrating and shaking the branches, hard impact and knocking are avoided, which can effectively reduce damage to the fruiting mother branches and bark, which is beneficial to the growth and fruiting of the fruit trees in the following year. The operator can stand in a safe position to harvest, avoiding the risks of long-term upward work and high-altitude climbing. Even when climbing to harvest, there is no need to swing the rod to knock, ensuring the stability of the harvester's center of gravity and avoiding the danger of falling.

[0024] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A pneumatic vibration device for harvesting walnuts, characterized in that: The pneumatic vibration device for harvesting walnuts includes a long rod (1), a cylinder (2), a U-shaped clamp (3), an air intake control mechanism (4), and a high-pressure air source (5). The long rod (1) is a hollow long tube. The cylinder (2) is installed inside the front end of the long rod (1). The U-shaped clamp (3) is fixedly installed at the end of the telescopic rod of the cylinder (2). The air intake control mechanism (4) is installed at the tail end of the long rod (1). The cylinder (2) and the high-pressure air source (5) are connected by a hose. A control valve is installed on the hose. The air intake control mechanism (4) is electrically connected to the control valve.

2. The pneumatic vibration device for harvesting walnuts as described in claim 1, characterized in that: The intake control mechanism (4) includes a battery, a controller (41), and a trigger switch (42). The battery is electrically connected to the controller (41), the trigger switch (42), and the control valve. The controller (41) is electrically connected to the trigger switch (42) and the control valve, respectively.

3. A pneumatic vibration device for harvesting walnuts as described in claim 1 or 2, characterized in that: The hose is inserted inside the long rod (1).

4. A pneumatic vibration device for harvesting walnuts as described in claim 3, characterized in that: The cylinder (2) is a double-acting cylinder.

5. A pneumatic vibration device for harvesting walnuts as described in any one of claims 1, 2, and 4, characterized in that: The long rod (1) is made of carbon fiber composite material or high-strength aluminum alloy.

6. A pneumatic vibration device for harvesting walnuts as described in claim 5, characterized in that: The long rod (1) is a multi-segment telescopic structure or a detachable structure.