A straw processing crusher
Patent Information
- Application Number
- CN202522484737.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0003]本实用新型的目的在于提供一种秸秆处理的破碎机,以解决上述背景技术中提出的碎块状秸秆和段状秸秆虽然都是秸秆的加工形式,但在用途和作用上存在一些不同,现有的秸秆处理用破碎机在加工秸秆时,由于切割组件的间距多为固定的,只能单一的将秸秆加工成段状或碎块状,不便于根据使用需求进行调节问题
1、本实用新型通过粗破碎箱内部设置带有等距破碎齿一的辊轴一,通过电机驱动辊轴一带动破碎齿一转动,将经过的秸秆加工成段状,电机还带动细破碎箱内部的辊轴二动破碎齿二转动,进一步将段状秸秆加工成碎块状,通过细破碎箱内部的电动升降杆驱动半圆状过滤网升降,尺寸小于过滤网的碎块状秸秆直接经过滤网输出,尺寸大于过滤网的碎块状秸秆被推向转动的破碎齿二进行重复破碎,确保秸秆的二次加工破碎效果,粗破碎箱和细破碎箱之间设有出料仓,通过出料仓内端的挡板控制出料仓或细破碎箱开启,便于选择直接输出段状秸秆或二次加工后输出碎块状秸秆,实现根据使用需求选择输出的秸秆类型。
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Figure CN224844828U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of straw processing technology, specifically a straw crusher. Background Technology
[0002] Straw is the plant stalk left after crop harvesting in agricultural production. It usually includes rice straw, wheat straw, corn straw, cotton straw, etc. It is an important by-product in agricultural production, but improper handling often leads to resource waste and environmental pollution. Straw crushing is an important part of straw processing. It involves using mechanical equipment to cut or crush straw into smaller particles or segments to facilitate subsequent processing and utilization. Crushed straw can be more easily stored, transported, burned, or used as raw material for feed and fertilizer. Although both chopped and segmented straw are forms of straw processing, they differ in their uses and functions. Existing straw processing crushers, due to the fixed spacing of their cutting components, can only process straw into segments or chopped pieces, making it inconvenient to adjust according to usage requirements. Therefore, we propose a straw processing crusher. Utility Model Content
[0003] The purpose of this utility model is to provide a straw processing crusher to solve the problem mentioned in the background art that although both chopped straw and segmented straw are forms of straw processing, they differ in their uses and functions. Existing straw processing crushers, when processing straw, can only process straw into segments or chopped straw because the spacing of the cutting components is mostly fixed, which is not convenient to adjust according to usage requirements.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a straw crusher, including a drying chamber, a coarse crushing chamber, a discharge hopper, and a fine crushing chamber, and further including a drying component, a coarse crushing component, and a fine crushing component. The drying component is installed inside the drying chamber, the coarse crushing component is installed inside the coarse crushing chamber, and the fine crushing component is installed inside the fine crushing chamber. When the fine crushing component is started, it processes the segmented straw produced by the coarse crushing component into fragments.
[0005] Preferably, the fine crushing assembly includes two crushing teeth, two rollers, a filter screen, and an electric lifting rod. The fine crushing box is equipped with two rollers inside, and the surface of the two rollers is equipped with two equally spaced crushing teeth. The fine crushing box is equipped with a filter screen located below the two rollers inside, and the filter screen is driven by the electric lifting rod.
[0006] Preferably, the coarse crushing component includes a crushing tooth and a roller shaft. The coarse crushing box is provided with the roller shaft, and the surface of the roller shaft is provided with equidistant crushing teeth.
[0007] Preferably, rollers are installed at the outer ends of both roller shaft one and roller shaft two, roller shaft two is driven by a motor, and roller shaft two is connected to roller shaft one by belt drive.
[0008] Preferably, the drying assembly includes a baffle, a spiral roller, fan blades, and a drive shaft. The drive shaft is provided inside the drying chamber, the spiral roller is mounted on the surface of the drive shaft, one end of the drive shaft extends to the outside of the drying chamber, and the fan blades are mounted on the surface of the drive shaft outside the drying chamber. The outer end of the drive shaft is connected to the roller shaft via a roller and a belt. The baffle is detachably connected inside the drying chamber below the spiral roller.
[0009] Preferably, a discharge bin is provided between the coarse crushing box and the fine crushing box, and a guide plate is movably connected inside the coarse crushing box, the guide plate being driven by a handwheel.
[0010] Preferably, a PLC control panel is installed on the outside of the fine crushing box, and the PLC control panel is electrically connected to the motor and the electric lifting rod.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model uses a roller shaft with equidistant crushing teeth inside the coarse crushing box. The roller shaft is driven by a motor to rotate the crushing teeth, processing the straw into segments. The motor also drives a roller shaft and crushing teeth inside the fine crushing box to rotate, further processing the segmented straw into small pieces. An electric lifting rod inside the fine crushing box drives a semi-circular filter screen to rise and fall. Small pieces of straw smaller than the filter screen are directly output through the filter screen, while small pieces of straw larger than the filter screen are pushed towards the rotating crushing teeth for repeated crushing, ensuring the secondary processing and crushing effect of the straw. A discharge hopper is provided between the coarse and fine crushing boxes. The opening of the discharge hopper or the fine crushing box is controlled by a baffle at the inner end of the discharge hopper, which facilitates the selection of directly outputting segmented straw or outputting small pieces of straw after secondary processing, so as to realize the selection of the type of straw output according to the usage requirements.
[0012] 2. This utility model features a drying chamber with a spiral roller and fan blades at the top of the coarse crushing chamber. The motor also drives the drive shaft to rotate, which in turn drives the spiral roller and fan blades to rotate. On one hand, the fan blades rotate to blow air into the drying chamber to dry the straw, and on the other hand, the spiral roller rotates to stir and separate the straw. This allows for better drying of the straw, preventing the straw from being affected by moisture and thus preventing damp straw from entering the coarse and fine crushing chambers and causing corrosion. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2This is a partial cross-sectional view of some components of this utility model; Figure 3 This is a top view of the straw inside the drying box of this utility model; In the diagram: 1. Drying box; 2. Coarse crushing box; 3. Discharge bin; 4. Fine crushing box; 5. Baffle; 6. Roller; 7. Motor; 8. Crushing tooth one; 9. Roller shaft one; 10. Guide plate; 11. Handwheel; 12. Crushing tooth two; 13. Roller shaft two; 14. Filter screen; 15. Electric lifting rod; 16. Spiral roller; 17. Fan blade; 18. Drive shaft. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Example Please see Figures 1-3 The straw crusher shown in the figure includes a drying chamber 1, a coarse crushing chamber 2, a discharge hopper 3, and a fine crushing chamber 4. It also includes a drying component, a coarse crushing component, and a fine crushing component. The drying component is installed inside the drying chamber 1, the coarse crushing component is installed inside the coarse crushing chamber 2, and the fine crushing component is installed inside the fine crushing chamber 4. When the fine crushing component is started, it processes the segmented straw produced by the coarse crushing component into small pieces. Furthermore, the fine crushing assembly includes crushing teeth 12, roller 13, filter screen 14, and electric lifting rod 15. The fine crushing box 4 is equipped with roller 13 inside, and the surface of roller 13 is equipped with equidistant crushing teeth 12. The fine crushing box 4 is equipped with filter screen 14 located below roller 13 inside, and the filter screen 14 is driven by electric lifting rod 15. Furthermore, the coarse crushing component includes crushing teeth 8 and roller shaft 9. The coarse crushing box 2 is provided with roller shaft 9, and the surface of roller shaft 9 is provided with equidistant crushing teeth 8. Furthermore, rollers 6 are installed at the outer ends of both roller shaft 1 9 and roller shaft 2 13. Roller shaft 2 13 is driven by motor 7 and connected to roller shaft 1 9 by belt drive. Furthermore, a discharge bin 3 is provided between the coarse crushing box 2 and the fine crushing box 4, and a guide plate 10 is movably connected inside the coarse crushing box 2, which is driven by a handwheel 11. The coarse crushing box 2 is equipped with a roller 9 with equidistant crushing teeth 8 inside. The motor 7 drives the roller 9 to rotate the crushing teeth 8, processing the straw into segments. The motor 7 also drives the roller 13 inside the fine crushing box 4 to rotate the crushing teeth 12, further processing the segmented straw into small pieces. The gap between the crushing teeth 12 is smaller than the gap between the crushing teeth 8. The electric lifting rod 15 inside the fine crushing box 4 drives the semi-circular filter screen 14 to rise and fall. The small pieces of straw smaller than the filter screen 14 are directly output through the filter screen 14, while the small pieces of straw larger than the filter screen 14 are pushed towards the rotating crushing teeth 12 for repeated crushing, ensuring the secondary processing and crushing effect of the straw. A discharge hopper 3 is provided between the coarse crushing box 2 and the fine crushing box 4. The discharge hopper 3 or the fine crushing box 4 is controlled by the baffle 10 at the inner end of the discharge hopper 3, which facilitates the selection of directly outputting segmented straw or outputting small pieces of straw after secondary processing, so as to realize the selection of the type of straw output according to the usage requirements.
[0016] Based on the aforementioned scheme, the drying assembly includes a baffle 5, a spiral roller 16, a fan blade 17, and a drive shaft 18. The drive shaft 18 is provided inside the drying chamber 1. The spiral roller 16 is mounted on the surface of the drive shaft 18. One end of the drive shaft 18 extends to the outside of the drying chamber 1, and the fan blade 17 is mounted on the surface of the drive shaft 18 outside the drying chamber 1. The outer end of the drive shaft 18 is connected to the roller shaft 9 via a roller 6 and a belt. The baffle 5 is detachably connected inside the drying chamber 1 below the spiral roller 16. As a further improvement of this invention, a PLC control panel is installed on the outside of the fine crushing box 4, and the PLC control panel is electrically connected to the motor 7 and the electric lifting rod 15. A drying chamber 1 with a spiral roller 16 and a fan blade 17 is set on top of the coarse crushing chamber 2. The motor 7 also drives the drive shaft 18 to rotate. The drive shaft 18 drives the spiral roller 16 and the fan blade 17 to rotate. On the one hand, the fan blade 17 rotates and blows air into the drying chamber 1 to dry the straw. On the other hand, heating wires can be set on the air inlet or air outlet side of the fan blade 17 to blow warm air into the drying chamber 1, which will improve the drying effect of the straw. On the other hand, the rotation of the spiral roller 16 stirs and separates the straw, which can better dry the straw and prevent the straw from affecting the crushing effect due to moisture. It also effectively prevents the straw from entering the coarse crushing chamber 2 and the fine crushing chamber 4 and causing rust.
[0017] It should be noted that this utility model is a straw crusher. First, open the top cover of the drying chamber, add the straw to be crushed into the drying chamber 1, and close the cover. Operate the PLC control panel to start the motor 7. The motor 7 drives the drive shaft 18 to rotate through the roller 6 and belt. The drive shaft 18 drives the spiral roller 16 and the fan blade 17 to rotate. On the one hand, the fan blade 17 rotates and blows air into the drying chamber 1 to dry the straw. On the other hand, the spiral roller 16 rotates to stir and separate the straw, which can better dry the straw. Then, according to the type of straw to be processed, turn the handwheel 11 to drive the guide plate 10 to rotate. When it is necessary to output segmented straw, turn the handwheel 11 so that the guide plate 10 blocks the top of the fine crushing chamber 4. Then pull out the baffle 5 to allow the straw inside the drying chamber 1 to pass through. The straw enters the coarse crushing box 2, where the motor 7 drives the roller 9 to rotate the crushing teeth 8, processing the straw into segments. The segments are then directly discharged through the discharge bin 3. When it is necessary to output clumps of straw, the handwheel 11 is turned so that the guide plate 10 blocks the top of the discharge bin 3. The straw inside the drying box 1 is first processed into segments by the rotating crushing teeth 8 in the coarse crushing box 2, and then enters the fine crushing box 4 where it is processed into clumps by the smaller-spaced crushing teeth 12. Clumps of straw smaller than the filter screen 14 are directly discharged through the filter screen 14, while clumps of straw larger than the filter screen 14 are pushed by the electric lifting rod 15 towards the rotating crushing teeth 12 for repeated crushing, ensuring the secondary processing and crushing effect of the straw. Finally, the clumps of straw are discharged through the bottom of the fine crushing box 4.
[0018] In addition, the aforementioned PLC control panel uses an external power supply, and the motor 7, electric lifting rod 15, fan blade 17, and spiral roller 16 are all existing technologies. The circuits, electronic components, or modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. Furthermore, the scope of protection of this utility model does not involve improvements to the internal structure and methods. It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0019] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A straw crusher, comprising a drying chamber (1), a coarse crushing chamber (2), a discharge hopper (3), and a fine crushing chamber (4), characterized in that: It also includes a drying component, a coarse crushing component and a fine crushing component. The drying component is installed inside the drying box (1), the coarse crushing component is installed inside the coarse crushing box (2), and the fine crushing component is installed inside the fine crushing box (4). When the fine crushing component is started, it processes the segmented straw produced by the coarse crushing component into fragments.
2. The straw crusher according to claim 1, characterized in that: The fine crushing assembly includes crushing teeth two (12), roller shaft two (13), filter screen (14) and electric lifting rod (15). The fine crushing box (4) is equipped with roller shaft two (13), and the surface of roller shaft two (13) is provided with equidistant crushing teeth two (12).
3. A straw crusher according to claim 2, characterized in that: Inside the fine crushing box (4), below the roller shaft (13), there is a filter screen (14), which is driven by an electric lifting rod (15).
4. The straw crusher according to claim 1, characterized in that: The coarse crushing component includes crushing teeth (8) and roller (9). The coarse crushing box (2) is equipped with roller (9), and the surface of roller (9) is provided with equidistant crushing teeth (8).
5. A straw crusher according to claim 4, characterized in that: Rollers (6) are installed at the outer ends of roller shaft one (9) and roller shaft two (13). Roller shaft two (13) is driven by motor (7). Roller shaft two (13) is connected to roller shaft one (9) by belt drive.
6. A straw crusher according to claim 1, characterized in that: The drying assembly includes a baffle (5), a spiral roller (16), a fan blade (17), and a drive shaft (18). The drying chamber (1) is equipped with a drive shaft (18). The spiral roller (16) is mounted on the surface of the drive shaft (18). One end of the drive shaft (18) extends to the outside of the drying chamber (1), and the fan blade (17) is mounted on the surface of the drive shaft (18) outside the drying chamber (1). The outer end of the drive shaft (18) is connected to the roller shaft (9) via a roller (6) and a belt. The baffle (5) is detachably connected inside the drying chamber (1) below the spiral roller (16).
7. A straw crusher according to claim 4, characterized in that: A discharge bin (3) is provided between the coarse crushing box (2) and the fine crushing box (4). A guide plate (10) is movably connected inside the coarse crushing box (2), and the guide plate (10) is driven by a handwheel (11).
8. A straw crusher according to claim 3, characterized in that: The fine crushing box (4) is equipped with a PLC control panel, which is electrically connected to the motor (7) and the electric lifting rod (15).