Synchronous adjusting mechanism for large noodle press
Patent Information
- Application Number
- CN202522270789.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-28
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-10-28
AI Technical Summary
[0003]然而一些大型压面机,其压辊之间的辊缝间隙往往是固定不可调的
该大型压面用同步调节机构,通过设置由第一电机、连接盘和连接轴组成的偏心调节组件,操作人员只需控制第一电机,即可调节压辊间隙,从而能够快速适应不同厚度面片的生产需求,极大地拓展了设备的加工范围和灵活性。
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Figure CN224845004U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of noodle pressing technology, specifically a synchronous adjustment mechanism for large-scale noodle pressing. Background Technology
[0002] In the field of pasta processing, dough presses are key pieces of equipment used to roll dough into sheets of the required thickness. Large dough presses are typically equipped with multiple sets of rollers to achieve multiple rolling processes, ensuring the quality of the dough sheets.
[0003] However, some large dough sheeting machines have a fixed and non-adjustable gap between their rollers. This design can only produce dough sheets of a single thickness, which cannot meet the market's demand for diverse product specifications and greatly limits the application range of the equipment. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a synchronous adjustment mechanism for large-scale dough pressing, which has the advantages of being able to adjust the thickness of the dough sheet according to requirements, thus solving the problems mentioned in the background technology.
[0005] To achieve the above objectives, this utility model provides the following technical solution: A large-scale synchronous adjustment mechanism for pressing dough sheets includes two support plates, which are respectively arranged on the left and right sides, and a connector is fixedly connected between the opposite sides of the two support plates. The left side of the left support plate is provided with an adjustment component for controlling the thickness of the pressed dough sheet. The adjustment assembly includes a first motor fixedly connected to the left side of the left support plate. The output shaft of the first motor is fixedly connected to a fixed shaft. A connecting plate is fixedly connected to the right end of the fixed shaft. A connecting shaft is eccentrically arranged on the right side of the connecting plate. A connecting frame is provided at the right end of the connecting shaft. Two downward pressure rollers are rotatably connected between the inner left and right side walls of the connecting frame.
[0006] Furthermore, a bearing is provided on the right side of the connecting disc, and the connecting shaft is rotatably connected to the connecting disc via the bearing.
[0007] Furthermore, the left side wall of the connecting frame is provided with a sliding groove that matches the connecting shaft, and the connecting shaft is slidably connected to the connecting frame through the sliding groove.
[0008] Furthermore, a guide block is fixedly connected to the right side of the connecting frame, and a guide groove adapted to the guide block is provided on the left side wall of the right side support plate.
[0009] Furthermore, sleeves are fixedly connected to the four corners of the top of the connector, and a sleeve rod is slidably connected to the inner side of each sleeve. The four sleeve rods are fixedly connected to the four corners of the bottom of the connecting frame.
[0010] Furthermore, a second motor is fixedly connected to the right side of the support plate on the right side, and a first roller shaft is fixedly connected to the output shaft of the second motor. A transmission wheel is fixedly connected to the left end of the first roller shaft, and a transmission belt is driven to the outer surface of the transmission wheel. A driven wheel is driven to one end of the rear side of the transmission belt, and a second roller shaft is fixedly connected to the inner side of the center of the driven wheel. Upper pressure rollers are fixedly connected to the outer sides of both the first roller shaft and the second roller shaft.
[0011] Furthermore, the two lower pressure rollers are arranged sequentially along the front-rear direction of the connecting frame, with the front lower pressure roller corresponding vertically to the front upper pressure roller, and the rear lower pressure roller corresponding vertically to the rear upper pressure roller.
[0012] Compared with the prior art, this utility model provides a synchronous adjustment mechanism for large-scale dough pressing, which has the following beneficial effects: This large-scale synchronous adjustment mechanism for pressing dough, by setting up an eccentric adjustment assembly consisting of a first motor, a connecting plate, and a connecting shaft, allows operators to adjust the gap between the pressing rollers simply by controlling the first motor. This enables it to quickly adapt to the production needs of dough sheets of different thicknesses, greatly expanding the processing range and flexibility of the equipment. Attached Figure Description
[0013] Figure 1 This is a cross-sectional view of the structure of this utility model; Figure 2 This is a rear view of the structure of this utility model; Figure 3 This is a perspective view of the support plate in the structure of this utility model.
[0014] In the diagram: 1. Support plate; 2. Connecting piece; 3. First motor; 4. Fixed shaft; 5. Connecting plate; 6. Connecting shaft; 7. Connecting frame; 8. Lower pressure roller; 9. Guide block; 10. Sleeve; 11. Sleeve rod; 12. Second motor; 13. First roller shaft; 14. Transmission wheel; 15. Transmission belt; 16. Driven wheel; 17. Second roller shaft; 18. Upper pressure roller. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figures 1 to 3The large-scale pressing synchronous adjustment mechanism in this embodiment includes two support plates 1, which are arranged on the left and right sides respectively, and a connector 2 is fixedly connected between the opposite sides of the two support plates 1. The left side of the left support plate 1 is provided with an adjustment component for controlling the thickness of the pressed sheet.
[0017] Please see Figure 1 In this embodiment, the adjustment component includes a first motor 3 fixedly connected to the left side of the left support plate 1. The output shaft of the first motor 3 is fixedly connected to a fixed shaft 4. A connecting plate 5 is fixedly connected to the right end of the fixed shaft 4. A connecting shaft 6 is eccentrically arranged on the right side of the connecting plate 5. A connecting frame 7 is arranged on the right end of the connecting shaft 6. Two lower pressure rollers 8 are rotatably connected between the inner left and right side walls of the connecting frame 7.
[0018] Specifically, a bearing is provided on the right side of the connecting plate 5, and the connecting shaft 6 is rotatably connected to the connecting plate 5 through the bearing. A sliding groove adapted to the connecting shaft 6 is provided on the left side wall of the connecting frame 7, and the connecting shaft 6 is slidably connected to the connecting frame 7 through the sliding groove.
[0019] It should be noted that when the connecting disc 5 rotates as the driving component, the revolution of the connecting shaft 6 and the constraint of the plate groove work together to force the connecting shaft 6 to rotate on its own inside the bearing, thereby converting the sliding friction between the connecting disc 5 and the connecting frame 7 into rolling friction, which significantly reduces running resistance, wear and energy consumption, and ensures the smooth operation and life of the mechanism.
[0020] Specifically, a guide block 9 is fixedly connected to the right side of the connecting frame 7, and a guide groove adapted to the guide block 9 is opened on the left side wall of the right support plate 1.
[0021] It should be noted that the guide block 9 and the guide groove on the right support plate 1 form a set of guide pairs. Their core function is to constrain the motion freedom of the connecting frame 7 and prevent it from tilting forward or backward in the vertical plane or rotating in the horizontal plane.
[0022] Specifically, sleeves 10 are fixedly connected to the four corners of the top of the connector 2, and sleeve rods 11 are slidably connected to the inner side of each sleeve 10. The four sleeve rods 11 are fixedly connected to the four corners of the bottom of the connector 7.
[0023] It should be noted that the four sliding pairs consisting of sleeve 10 and sleeve rod 11, together with the aforementioned guide block 9, constitute a multi-guide system.
[0024] Specifically, a second motor 12 is fixedly connected to the right side of the right support plate 1. The output shaft of the second motor 12 is fixedly connected to a first roller shaft 13. A transmission wheel 14 is fixedly connected to the left end of the first roller shaft 13. A transmission belt 15 is connected to the outer surface of the transmission wheel 14. A driven wheel 16 is connected to the rear end of the transmission belt 15. A second roller shaft 17 is fixedly connected to the inner side of the center of the driven wheel 16. An upper pressure roller 18 is fixedly connected to the outer sides of both the first roller shaft 13 and the second roller shaft 17.
[0025] It should be noted that the drive system is powered by the second motor 12, which transmits power synchronously to the front and rear upper pressure rollers 18 through the transmission wheel 14, transmission belt 15 and driven wheel 16, ensuring that the two rollers rotate synchronously.
[0026] Specifically, the two lower pressure rollers 8 are arranged sequentially along the front and rear direction of the connecting frame 7. The position of the front lower pressure roller 8 corresponds vertically to that of the front upper pressure roller 18, and the position of the rear lower pressure roller 8 corresponds vertically to that of the rear upper pressure roller 18.
[0027] It should be noted that each set of pressure rollers consists of a fixed-position, actively rotating upper pressure roller 18 and a synchronously vertically adjustable, passively rotating lower pressure roller 8. This design allows the dough to be rolled twice in one pass, improving efficiency and ensuring the consistency of thickness between the two rolling processes.
[0028] The working principle of the above embodiments is as follows: The second motor 12 starts and drives the first roller shaft 13 and its transmission wheel 14 to rotate. The power is transmitted to the driven wheel 16 via the transmission belt 15, which drives the second roller shaft 17 to rotate synchronously, so that the front and rear upper pressure rollers 18 rotate towards each other at the same linear speed. When it is necessary to adjust the thickness of the pressed sheet, the first motor 3 is started. The output shaft of the first motor 3 rotates, which drives the fixed shaft 4 and the connecting plate 5 fixed thereto to rotate together. The rotation of the connecting plate 5 drives the connecting shaft 6, which is eccentrically set on its right side, to make planar circular motion. Since the right end of the connecting shaft 6 is slidably connected to the slide groove on the left side of the connecting frame 7, and the right side of the connecting frame 7 is engaged with the guide groove of the right support plate 1 through the guide block 9, and the bottom is engaged with the fixed sleeve 10 through the sleeve rod 11, its movement is restricted to only up and down movement. Therefore, the circular motion of the connecting shaft 6 is forced to be converted into the vertical linear motion of the connecting frame 7. The vertical movement of the connecting frame 7 causes the two lower pressure rollers 8 on its front and rear sides to rise and fall synchronously, thereby changing the roller gap between the front lower pressure roller 8 and the front upper pressure roller 18, and between the rear lower pressure roller 8 and the rear upper pressure roller 18. This gap is the final thickness of the pressed sheet. The dough is fed into the gap between the rotating front upper pressure roller 18 and the lower pressure roller 8 for the first rolling. Then the dough sheet is fed into the gap between the rear upper pressure roller 18 and the lower pressure roller 8 for the second rolling. Since the two lower pressure rollers 8 are rigidly connected and synchronously adjusted through the connecting frame 7, the gap between the front and rear pressure rollers is always kept consistent, thus ensuring that the thickness of the pressed dough sheet is uniform.
[0029] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.
[0030] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A synchronous adjustment mechanism for large-scale pressing dough, comprising two support plates (1), characterized in that: The two support plates (1) are respectively arranged on the left and right sides, and a connector (2) is fixedly connected between the opposite sides of the two support plates (1). The left side of the support plate (1) is provided with an adjustment component for controlling the thickness of the pressed sheet. The adjustment assembly includes a first motor (3) fixedly connected to the left side of the left support plate (1). The output shaft of the first motor (3) is fixedly connected to a fixed shaft (4). The right end of the fixed shaft (4) is fixedly connected to a connecting plate (5). The right side of the connecting plate (5) is eccentrically provided with a connecting shaft (6). The right end of the connecting shaft (6) is provided with a connecting frame (7). Two lower pressure rollers (8) are rotatably connected between the inner left and right side walls of the connecting frame (7).
2. The synchronous adjustment mechanism for large-scale pressing surfaces according to claim 1, characterized in that: A bearing is provided on the right side of the connecting disc (5), and the connecting shaft (6) is rotatably connected to the connecting disc (5) through the bearing.
3. The synchronous adjustment mechanism for large-scale pressing of dough according to claim 1, characterized in that: The left side wall of the connecting frame (7) is provided with a sliding groove that is compatible with the connecting shaft (6), and the connecting shaft (6) is slidably connected to the connecting frame (7) through the sliding groove.
4. The synchronous adjustment mechanism for large-scale pressing surfaces according to claim 1, characterized in that: A guide block (9) is fixedly connected to the right side of the connecting frame (7), and a guide groove adapted to the guide block (9) is opened on the left side wall of the right side support plate (1).
5. The synchronous adjustment mechanism for large-scale pressing surfaces according to claim 1, characterized in that: Sleeves (10) are fixedly connected to the four corners of the top of the connector (2), and sleeve rods (11) are slidably connected to the inner side of each sleeve (10). The four sleeve rods (11) are fixedly connected to the four corners of the bottom of the connecting frame (7).
6. The synchronous adjustment mechanism for large-scale pressing of dough according to claim 1, characterized in that: A second motor (12) is fixedly connected to the right side of the support plate (1). The output shaft of the second motor (12) is fixedly connected to a first roller shaft (13). A transmission wheel (14) is fixedly connected to the left end of the first roller shaft (13). A transmission belt (15) is connected to the outer surface of the transmission wheel (14). A driven wheel (16) is connected to the rear end of the transmission belt (15). A second roller shaft (17) is fixedly connected to the inner side of the center of the driven wheel (16). An upper pressure roller (18) is fixedly connected to the outer side of both the first roller shaft (13) and the second roller shaft (17).
7. The synchronous adjustment mechanism for large-scale pressing surfaces according to claim 1, characterized in that: The two lower pressure rollers (8) are arranged sequentially along the front and rear direction of the connecting frame (7). The lower pressure roller (8) on the front side corresponds vertically to the upper pressure roller (18) on the front side, and the lower pressure roller (8) on the rear side corresponds vertically to the upper pressure roller (18) on the rear side.