A kind of anti-sticking mould rich selenium malt tabletting candy forming device

Abstract

The utility model discloses a kind of anti-sticking die's selenium-enriched malt tabletting candy forming device, belong to tabletting candy production equipment technical field.The device includes tabletting device, feed pipe and anti-sticking die component;Feed pipe is connected with exciter, its inside is provided with the fan blade for scattering material;Anti-sticking die component is composed of air compressor, air pipe and the shell with the air outlet towards the ram and tabletting groove.The utility model is combined by vibration and internal scattering, effectively solve the problem of uneven feeding of viscous material, ensure filling accuracy;Non-contact cleaning is carried out on die by high-pressure airflow, solve the problem of sticking die and die damage, improve production efficiency and product quality.

Description

Technical Field

[0001] This utility model relates to the technical field of compressed candy production equipment, and in particular to a selenium-enriched malt compressed candy forming device with anti-sticking mold. Background Technology

[0002] Compressed candy, a popular food product, is primarily produced using tableting equipment. This equipment applies high pressure to powdered or granular raw materials through a press head and a mold, compressing them into shape.

[0003] In the production of compressed candies, the characteristics of raw materials have a decisive impact on the quality of the final product and production efficiency. Materials rich in malt, sugar, and other components are particularly prone to clumping and hygroscopicity. These characteristics make the raw materials highly susceptible to environmental humidity during storage and transportation, leading to clumping or agglomeration. When these clumped materials enter the feeding hopper of a conventional tablet press, they can cause poor flowability and even blockages, resulting in inaccurate dosage of material entering the mold. This severely affects the uniformity of weight per tablet and the stability of the content of active ingredients (such as selenium).

[0004] In addition, during the compression molding process, due to the adhesive nature of the raw materials, some candy material often remains on the working face of the press head and the inner wall of the pressing groove after being compacted under high pressure. This "mold sticking" phenomenon not only affects the appearance integrity and smoothness of the subsequent candy products, but also leads to frequent machine shutdowns for manual cleaning. Existing cleaning methods mostly use contact tools such as brushes, but this method is difficult to reach the tiny gaps and edges of the mold cavity, resulting in incomplete cleaning. More seriously, repeated physical friction can cause irreversible wear to the anti-stick coating or nitriding layer on the mold surface, which will exacerbate the mold sticking problem in the long run and shorten the service life of the mold.

[0005] Therefore, this utility model proposes a non-stick molded selenium-enriched malt tablet candy forming device to overcome the shortcomings of the prior art. Utility Model Content

[0006] In view of the problems in the existing technology of compressed candy forming devices, such as the raw materials easily clumping during the transportation process, resulting in uneven feeding, and the materials easily adhering to the mold after compression molding, which are difficult to clean and easily damage the mold, this utility model aims to provide a selenium-enriched malt compressed candy forming device with an improved structure that can effectively solve the above problems and prevent the mold from sticking.

[0007] This utility model provides a selenium-enriched malt tablet candy forming device with anti-stick mold, including: cabinet, first motor, tablet pressing device, mold component, feed pipe, feeder, vibrator, second motor and anti-stick mold assembly.

[0008] The feed pipe is equipped with a first rotating shaft driven by a second motor and fan blades fixed thereon; the anti-sticking mold assembly consists of an air compressor, an air pipe and a housing with an air outlet.

[0009] Furthermore, the vibrator is drivenly connected to the first motor and fixedly connected to the feed pipe; the first rotating shaft and fan blades are disposed inside the feed pipe; the air outlet of the anti-sticking mold assembly is disposed facing the pressure head and the tableting groove.

[0010] Preferably, the feed pipe has a stepped structure.

[0011] Preferably, the interior of the outer casing is provided with a groove that communicates with the air pipe and the air outlet.

[0012] Preferably, the anti-sticking mold assembly further includes a knob, a second rotating shaft, and a valve core; the knob is fixedly connected to the second rotating shaft, the second rotating shaft is fixedly connected to the valve core, and the valve core is disposed between the groove and the air outlet.

[0013] Preferably, the anti-sticking mold assembly further includes a fixing block and a pin; the fixing block is provided with a first positioning hole, the knob is provided with a second positioning hole that cooperates with the first positioning hole, and the pin is used to be inserted into the first positioning hole and the second positioning hole.

[0014] Preferably, the second motor is fixed to the cabinet.

[0015] Preferably, the tablet pressing device is located inside the cabinet.

[0016] Preferably, the anti-sticking mold assembly is fixed to the cabinet body, and the outer shell is disposed adjacent to the pressing device.

[0017] This utility model has the following beneficial effects: 1. This utility model, by setting up a vibrator connected to the first motor and a fan blade fixed inside the feed pipe and driven to rotate by a second motor, works synergistically on the material, solving the problem in the prior art that raw materials such as selenium-enriched malt are prone to clumping and blockage due to their stickiness and moisture, resulting in uneven feeding. It achieves the technical effect of making the material evenly dispersed and smoothly conveyed, ensuring the accuracy of subsequent quantitative filling.

[0018] 2. This utility model, by setting up an anti-stick mold assembly including an air compressor, air pipe and outer shell, uses high-pressure airflow blown from the air outlet to clean the pressure head and tablet groove, solves the problem that the existing technology of using contact cleaning methods such as brushes is prone to creating cleaning dead corners and abrading the mold surface coating. It achieves the technical effect of comprehensive and non-destructive cleaning of the mold, extending the service life of the mold and ensuring the quality of candy.

[0019] 3. This utility model solves the problem that existing cleaning devices have fixed airflow intensity and cannot adapt to the adhesion characteristics of different materials by setting an air pressure regulating mechanism consisting of a knob, a second rotating shaft, and a valve core, as well as a locking mechanism consisting of a positioning hole and a pin in the anti-sticking mold assembly. This achieves the technical effect of accurately controlling the cleaning air pressure and improving the convenience and applicability of operation. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of a non-stick molded selenium-enriched malt tablet candy forming device proposed in this utility model. Figure 2 This is a schematic diagram of the air compressor structure of an anti-sticking molded selenium-enriched malt tablet candy forming device proposed in this utility model; Figure 3 This is a schematic diagram of the first motor structure of a non-stick molded selenium-enriched malt tablet candy forming device proposed in this utility model. Figure 4 This is a schematic diagram of the anti-sticking mold component structure of a selenium-enriched malt tablet candy forming device for preventing sticking.

[0021] Legend: 1. Cabinet; 2. Tableting device; 3. First motor; 4. Feeder; 5. Feed pipe; 6. Feed inlet; 7. Vibrator; 8. Anti-sticking mold assembly; 81. Air compressor; 82. Air pipe; 83. Outer shell; 84. Groove; 85. Fixing block; 86. Knob; 87. First positioning hole; 88. Second positioning hole; 89. Pin; 810. Second rotating shaft; 811. Valve core; 812. Air outlet; 9. Second motor; 10. First rotating shaft; 11. Fan blade; 12. Press head; 13. Tableting groove. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0023] Example: Please refer to Figures 1 to 4 This utility model provides a selenium-enriched malt tablet candy forming device with anti-stick mold, which aims to solve the problems of easy clumping of raw materials, uneven conveying, and easy adhesion of materials to the mold during the existing tablet candy forming process.

[0024] like Figure 1 and Figure 3 As shown, the device includes a cabinet 1 as a basic support. A first motor 3 is fixedly installed inside the cabinet 1. The first motor 3 is connected to the tablet pressing device 2 through a transmission mechanism. The tablet pressing device 2 is located on the upper part of the cabinet 1 and includes a pressing head 12 that can move up and down. A mold component with a tablet pressing groove 13 is provided directly below the tablet pressing device 2. The pressing head 12 corresponds to the tablet pressing groove 13. During tablet pressing, the pressing head 12 is pressed into the tablet pressing groove 13. A feed pipe 5 is also fixedly connected to the cabinet 1. The upper end of the feed pipe 5 forms a feed port 6. The lower end of the feed pipe 5 is connected to a feeder 4. The feeder 4 is located between the feed pipe 5 and the tablet pressing groove 13.

[0025] The device also includes a vibrator 7 that is connected to the first motor 3 for transmission. The vibrator 7 is fixedly connected to the outer wall of the feed pipe 5. In addition, a second motor 9 is fixedly installed on the cabinet 1. The output end of the second motor 9 is connected to a first rotating shaft 10. The first rotating shaft 10 passes through the inside of the feed pipe 5, and a fan blade 11 is fixed on the first rotating shaft 10. The fan blade 11 can rotate synchronously with the first rotating shaft 10 inside the feed pipe 5. Reference Figure 1 , Figure 2 and Figure 4 The device further includes an anti-sticking mold assembly 8, which is fixed to the cabinet 1. Its outer shell 83 is located near the tablet pressing device 2. The anti-sticking mold assembly 8 is mainly composed of an air compressor 81, an air pipe 82 and an outer shell 83. The air compressor 81 serves as an air source, and its output end is connected to the outer shell 83 through the air pipe 82. An air outlet 812 is provided on the outer shell 83. The position and orientation of the air outlet 812 are precisely designed to face the tablet pressing area where the pressure head 12 and the tablet pressing groove 13 are located.

[0026] As a preferred embodiment of this utility model, refer to Figure 3 The internal structure of the feed pipe 5 is stepped to buffer and decelerate the material as it falls. Furthermore, referring to Figure 2 and Figure 4 The outer casing 83 has a recess 84 inside for storing and guiding compressed air. One end of the air pipe 82 is connected to the recess 84, and the air outlet 812 is also connected to the recess 84. To control airflow, the anti-sticking assembly 8 also includes a knob 86, a second rotating shaft 810, and a valve core 811. The knob 86 is located outside the housing 83 and drives the second rotating shaft 810 to rotate synchronously via a fixed connection. The second rotating shaft 810 is fixedly connected to the valve core 811, which is located in the air passage between the groove 84 and the air outlet 812. The rotation of the valve core 811 adjusts the flow cross-sectional area of ​​the air passage. To lock the adjusted air pressure, the anti-sticking mold assembly 8 also includes a fixing block 85 and a pin 89. The fixing block 85 is provided with a first positioning hole 87, and the knob 86 is provided with a second positioning hole 88 that can be aligned with the first positioning hole 87. When adjusted to the appropriate position, the pin 89 can be simultaneously inserted into the aligned first positioning hole 87 and second positioning hole 88 to achieve position locking. In terms of overall assembly, the second motor 9 is fixed to the cabinet 1 by bolts and other fasteners, the pressing device 2 is set inside the cabinet 1, and the anti-sticking mold assembly 8 is also fixed to the cabinet 1.

[0027] Working principle: When the selenium-enriched malt tablet candy forming device of this utility model is working, the first motor 3 and the second motor 9 are started first. After the first motor 3 starts working, it drives the tableting device 2 to perform tableting cycle on the one hand, and drives the vibrator 7 to generate high-frequency vibration through the transmission connection on the other hand. The operator puts the raw material into the feed port 6. Under the vibration of the vibrator 7, the raw material flows evenly into the feed pipe 5 below. At the same time, the second motor 9 drives the first rotating shaft 10 and the fan blade 11 fixed on it to rotate at high speed inside the feed pipe 5, which mechanically disperses the agglomerates or lumps of material that may exist during the falling process. The uniform material after being decelerated and buffered by the stepped structure of the feed pipe 5 finally enters the feeder 4. The feeder 4 fills the material into the tableting groove 13 according to the preset dosage. Then the pressing head 12 of the tableting device 2 moves down into the tableting groove 13 to complete the tablet forming action. When cleaning the mold to prevent sticking, the knob 86 is rotated, which drives the second shaft 810 and valve core 811 to rotate synchronously to adjust the airflow. After adjustment, the pin 89 is inserted into the aligned first positioning hole 87 and second positioning hole 88 to lock it. The air compressor 81 is started, and compressed air enters the groove 84 of the outer shell 83 through the air pipe 82, and finally blows at high speed from the air outlet 812 onto the surface of the pressing head 12 and the pressing groove 13 after the tablet is pressed. The impact force of the high-pressure airflow is used to remove the material residue on the surface of the mold.

Claims

1. A non-stick molding device for selenium-enriched malt tablets, comprising: Cabinet (1); The first motor (3) is installed on the cabinet (1); A tablet pressing device (2) is connected to the first motor (3) for transmission, the tablet pressing device (2) including a pressing head (12); A mold component with a tableting groove (13); A feed pipe (5) with a feed inlet (6); and Feeder (4) located between the feed pipe (5) and the tableting groove (13); Its features are, It also includes a vibrator (7) that is connected to the first motor (3) for transmission, and the vibrator (7) is fixedly connected to the feed pipe (5); It also includes a second motor (9) and an anti-sticking mold assembly (8); The second motor (9) is connected to a first rotating shaft (10), which is located inside the feed pipe (5). A fan blade (11) is fixed on the first rotating shaft (10). The anti-sticking mold assembly (8) includes an air compressor (81), an air pipe (82) connected to the air compressor (81), and a housing (83) connected to the air pipe (82) and provided with an air outlet (812), the air outlet (812) being disposed toward the pressure head (12) and the tablet groove (13).

2. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 1, characterized in that, The feed pipe (5) has a stepped structure.

3. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 1, characterized in that, The interior of the outer shell (83) is provided with a groove (84) that communicates with the air pipe (82) and the air outlet (812).

4. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 3, characterized in that, The anti-sticking mold assembly (8) further includes a knob (86), a second rotating shaft (810), and a valve core (811); the knob (86) is fixedly connected to the second rotating shaft (810), the second rotating shaft (810) is fixedly connected to the valve core (811), and the valve core (811) is disposed between the groove (84) and the air outlet (812).

5. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 4, characterized in that, The anti-sticking mold assembly (8) further includes a fixing block (85) and a pin (89); the fixing block (85) is provided with a first positioning hole (87), the knob (86) is provided with a second positioning hole (88) that cooperates with the first positioning hole (87), and the pin (89) is used to be inserted into the first positioning hole (87) and the second positioning hole (88).

6. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 1, characterized in that, The second motor (9) is fixed on the cabinet (1).

7. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 1, characterized in that, The tablet pressing device (2) is located inside the cabinet (1).

8. The anti-sticking mold for selenium-enriched malt compressed candy forming device according to claim 1, characterized in that, The anti-sticking mold assembly (8) is fixed to the cabinet (1), and the outer shell (83) is disposed adjacent to the pressing device (2).

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