Polyester fabric antibacterial treatment device
Patent Information
- Application Number
- CN202521956026.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-11
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种涤纶面料抗菌处理装置,克服了现有技术的不足,有效的解决了处理装置的使用效果不够好以及处理装置的实用性不足的问题
1、该涤纶面料抗菌处理装置,通过布料运转时带动第一输送辊进行旋转作业,使得主动齿轮、从动齿轮、第一清理辊、主动同步轮、从动同步轮、第二清理辊、吸尘器相互配合作业,实现自动清理的效果,有效避免了涤纶面料表面附着的灰尘杂质对后续处理工序的干扰,显著提升了处理装置的实际使用效果;
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Figure CN224845626U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an antibacterial treatment device for polyester fabric, belonging to the technical field of antibacterial treatment of polyester fabric. Background Technology
[0002] In the processing of polyester fabrics, in order to further optimize their performance and meet the application needs of fields with high hygiene standards, such as medical protective equipment, sportswear, and home textiles, targeted antibacterial treatment is usually carried out. This step can not only effectively inhibit the growth of bacteria, mold and other microorganisms on the fabric surface, reducing odor and mildew problems, but also significantly improve the hygiene safety and durability of the fabric. To complete this treatment efficiently and stably, it is necessary to rely on a special fabric sterilization treatment device. This device takes advantage of the high temperature resistance and strong chemical stability of polyester fibers, and uses ultraviolet irradiation to perform uniform and comprehensive sterilization treatment on the fabric, ensuring that the antibacterial components are stably attached to or penetrate into the fiber, so that the treated polyester fabric can maintain a good antibacterial effect for a long time, ultimately meeting the industry quality standards and market requirements for high-quality fabrics.
[0003] While existing sterilization devices for polyester fabrics can meet the needs of daily sterilization operations, two major problems still exist in practical applications, limiting their effectiveness and practicality: On the one hand, the polyester fabric to be treated is prone to the adhesion of impurities such as dust and fiber debris in the early stages of production, and the existing equipment has not been optimized for such pretreatment needs. When the fabric with impurities enters the sterilization stage, the impurities will form a physical barrier, weakening the effect of sterilization factors such as ultraviolet rays on the fabric surface, causing the impurity-covered area to fail to meet the expected sterilization standard, directly affecting the final treatment effect, reducing the actual sterilization efficiency of the equipment, and thus making the treatment equipment less effective. On the other hand, during the fabric conveying process, polyester material is prone to wrinkling and curling due to its inherent characteristics such as uneven edge tension and thickness deviation. These wrinkled and curled areas form a multi-layered structure, making the overlapping internal areas "dead zones" during sterilization, preventing sufficient contact with the sterilization medium. This ultimately leads to incomplete sterilization of certain parts of the fabric, making it difficult to meet product quality standards. This problem directly limits the device's ability to stably process batches of fabric, significantly reducing its practicality in actual production scenarios, and consequently rendering the processing device insufficiently useful. Utility Model Content
[0004] In view of the shortcomings of the prior art, this utility model provides an antibacterial treatment device for polyester fabric, which overcomes the shortcomings of the prior art and effectively solves the problems of poor treatment effect and insufficient practicality of the treatment device.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: An antibacterial treatment device for polyester fabric includes a box and a fabric. A first conveying roller is rotatably connected to an inlet on one side of the box, and a second conveying roller is rotatably connected to an outlet on one side of the box. Two transfer rollers are rotatably connected to the other side of the box, corresponding to the first and second conveying rollers. A door is rotatably connected to the opening of the box. A vacuum cleaner is installed in the middle of the box, and several germicidal lamps are symmetrically arranged in the middle of the box. The first conveying roller has a connecting structure at one end, and a first cleaning roller and a second cleaning roller are provided on the connecting structure. The connecting structure can rotate the first cleaning roller and the second cleaning roller around its own central axis to clean the dust and impurities on the surface of the conveyed fabric.
[0006] Preferably, the connection structure includes a driving gear, which meshes with a driven gear. A first cleaning roller is fixed in the middle of the driven gear. A driving synchronizing pulley is fixed at one end of the first cleaning roller. The driving synchronizing pulley is connected to the driven synchronizing pulley via a synchronous belt. A second cleaning roller is fixed in the middle of the driven synchronizing pulley.
[0007] Preferably, the middle part of the driving gear is fixed to one end of the first conveying roller, the driving gear is meshed with the driven gear, the middle part of the driven gear is fixed to one side of the first cleaning roller, the outer surface of the first cleaning roller is rotatably connected to one side of the housing, and the bristles of the first cleaning roller are attached to the surface of the fabric.
[0008] Preferably, the middle part of the active synchronizing wheel is fixed to one end of the first cleaning roller, the active synchronizing wheel and the driven synchronizing wheel are connected by a synchronous belt, the middle part of the driven synchronizing wheel is fixed to one end of the second cleaning roller, the outer surface of the second cleaning roller is rotatably connected to one side of the housing, and the bristles of the second cleaning roller are attached to the surface of the fabric.
[0009] Preferably, the other end of the first cleaning roller is fixed with a drive frame, the outer surface of the drive frame is slidably connected with a sliding frame, one end of the sliding frame is provided with a through groove, the middle of the sliding frame is fixed with a fixed frame, and the lower end of the fixed frame is rotatably connected with two connecting frames, and the other end of each of the two connecting frames is fixed with a rubber ring.
[0010] Preferably, the outer surface of the drive frame is slidably connected to the inner wall of the through groove, the vertical section of the drive frame is L-shaped, the outer surface of the sliding frame is slidably connected to the inner wall of one side of the housing, and both the horizontal and vertical sections of the sliding frame are L-shaped.
[0011] Preferably, the upper end of the fixing frame is fixed to the middle of the sliding frame, the lower end of the fixing frame is rotatably connected to the near ends of the two connecting frames, the far ends of the two connecting frames are fixed to the middle of the two rubber rings, and the outer surfaces of the two rubber rings are in contact with the fabric surface.
[0012] The beneficial effects of this utility model are as follows: 1. This antibacterial treatment device for polyester fabric drives the first conveyor roller to rotate during the fabric's movement. This allows the active gear, driven gear, first cleaning roller, active synchronizing wheel, driven synchronizing wheel, second cleaning roller, and vacuum cleaner to work together to achieve automatic cleaning. This effectively avoids the interference of dust and impurities on the surface of the polyester fabric with subsequent processing steps, significantly improving the actual performance of the treatment device. 2. This antibacterial treatment device for polyester fabric rotates the first conveyor roller as the fabric moves, causing the drive frame, sliding frame, through groove, fixed frame, connecting frame, and rubber ring to work together to achieve an automatic stretching effect. This effectively prevents the fabric from being affected by wrinkles or curling edges, significantly improving the practicality of the treatment device. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a front sectional view of the housing of this utility model; Figure 3 This is a top sectional view of the housing of this utility model; Figure 4 This is a partial structural schematic diagram of the present invention.
[0014] In the diagram: 1. Box body; 2. Fabric; 3. First conveyor roller; 4. Second conveyor roller; 5. Transfer roller; 6. Box door; 7. Drive gear; 8. Driven gear; 9. First cleaning roller; 10. Driven synchronous pulley; 11. Driven synchronous pulley; 12. Second cleaning roller; 13. Drive frame; 14. Sliding frame; 15. Through groove; 16. Fixed frame; 17. Connecting frame; 18. Rubber ring; 19. Vacuum cleaner; 20. Germicidal lamp. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0016] Example 1 This utility model provides an antibacterial treatment device for polyester fabric.
[0017] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4The system includes a housing 1 and a fabric 2. A first conveyor roller 3 is rotatably connected to an inlet on one side of the housing 1, and a second conveyor roller 4 is rotatably connected to an outlet on the same side. Two intermediate transfer rollers 5 are rotatably connected to the other side of the housing 1, corresponding to the first and second conveyor rollers 3 and 4. A door 6 is rotatably connected to the opening of the housing 1. A vacuum cleaner 19 is installed in the middle of the housing 1, which sucks up dust and impurities cleaned by the first and second cleaning rollers 9 and 12. Several germicidal lamps 20 are symmetrically arranged in the middle of the housing 1. 0 is an ultraviolet (UVC) lamp, which directly destroys the DNA / RNA structure of bacteria and viruses by releasing short-wave ultraviolet light, causing them to lose their ability to reproduce; one end of the first conveying roller 3 is provided with a connecting structure, which includes a driving gear 7, which meshes with a driven gear 8, and a first cleaning roller 9 is fixed in the middle of the driven gear 8. One end of the first cleaning roller 9 is fixed with a driving synchronous wheel 10, which is connected to a driven synchronous wheel 11 through a synchronous belt, and a second cleaning roller 12 is fixed in the middle of the driven synchronous wheel 11.
[0018] Please refer to it again. Figure 1 , Figure 2 , Figure 3 and Figure 4 It is worth noting that the middle part of the drive gear 7 is fixed to one end of the first conveying roller 3. The drive gear 7 is meshed with the driven gear 8. The middle part of the driven gear 8 is fixed to one side of the first cleaning roller 9. The outer surface of the first cleaning roller 9 is rotatably connected to one side of the housing 1. The bristles of the first cleaning roller 9 are attached to the surface of the fabric 2. The middle part of the drive synchronous wheel 10 is fixed to one end of the first cleaning roller 9. The drive synchronous wheel 10 and the driven synchronous wheel 11 are connected by a synchronous belt. The middle part of the driven synchronous wheel 11 is fixed to one end of the second cleaning roller 12. The outer surface of the second cleaning roller 12 is rotatably connected to one side of the housing 1. The bristles of the second cleaning roller 12 are attached to the surface of the fabric 2.
[0019] In use, the fabric 2 is first introduced from the first conveyor roller 3, then passes around two intermediate rollers 5, and is led out by the second conveyor roller 4. Finally, it is connected to an external drive source to complete the winding. When the fabric 2 rotates, it drives the first conveyor roller 3 to rotate, thereby causing the drive gear 7 fixed to one end of the first conveyor roller 3 to rotate accordingly. Since the drive gear 7 and the driven gear 8 are meshed, the driven gear 8 is driven to rotate synchronously. Moreover, because the drive gear 7 has more teeth than the driven gear 8, a speed-increasing transmission structure is formed. When the drive gear 7 rotates slowly, the driven gear 8 can achieve high-speed rotation. A high-speed rotating driven gear 8 drives a centrally fixed first cleaning roller 9, which rotates stably under the support and positioning of the inner wall of the housing 1. The bristles of the first cleaning roller 9 are in close contact with one side of the fabric 2, and the rotational motion efficiently cleans that side of the fabric 2. At the same time, a driving synchronous wheel 10 fixed to one end of the first cleaning roller 9 rotates synchronously, and drives a driven synchronous wheel 11 to rotate via a synchronous belt, which in turn drives a centrally fixed second cleaning roller 12 to rotate under the support of the inner wall of the other side of the housing 1. The bristles of the second cleaning roller 12 are in contact with the other side of the fabric 2, and the cleaning operation on the other side of the fabric 2 is completed synchronously. Dust and impurities raised during the cleaning process are promptly removed by a vacuum cleaner 19, thus achieving an automatic cleaning effect. This effectively avoids interference from dust and impurities adhering to the surface of the polyester fabric in subsequent processing steps, significantly improving the actual performance of the processing device.
[0020] Example 2 Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 An automatic stretching function has been added based on Embodiment 1; Please refer to it again. Figure 1 , Figure 2 , Figure 3 and Figure 4 It is worth noting that the other end of the first cleaning roller 9 is fixed with a drive frame 13, and a sliding frame 14 is slidably connected to the outer surface of the drive frame 13. One end of the sliding frame 14 has a through groove 15, and a fixed frame 16 is fixed in the middle of the sliding frame 14. Two connecting frames 17 are rotatably connected to the lower end of the fixed frame 16. Rubber rings 18 are fixed to the other end of each of the two connecting frames 17. The outer surface of the drive frame 13 is slidably connected to the inner wall of the through groove 15. The vertical section of the drive frame 13 is L-shaped. The outer surface of the sliding frame 14 is slidably connected to the inner wall of one side of the box 1. Both the horizontal and vertical sections of the sliding frame 14 are L-shaped. The upper end of the fixed frame 16 is fixed to the middle of the sliding frame 14. The lower end of the fixed frame 16 is rotatably connected to the near ends of the two connecting frames 17. The far ends of the two connecting frames 17 are fixed to the middle of the two rubber rings 18. The outer surfaces of the two rubber rings 18 are in contact with the surface of the fabric 2.
[0021] In use, the fabric 2 rotates, driving the first conveyor roller 3 to rotate, which in turn causes the drive gear 7 fixed at one end of the first conveyor roller 3 to drive the driven gear 8 meshing with it to rotate. The rotating driven gear 8 drives the first cleaning roller 9 fixed in the middle to rotate synchronously, and the drive frame 13 fixed at the other end of the first cleaning roller 9 also rotates accordingly. During the rotation of the drive frame 13, it cooperates with the through slot 15 to drive the sliding frame 14 to slide up and down reciprocally under the limiting action of the inner wall of the box 1. The reciprocating motion of the sliding frame 14 synchronously drives the fixed frame 16 fixed in its middle to move up and down, while the lower end of the fixed frame 16, through the rotatably connected connecting frame 17, further drives the two rubber rings 18 to move in opposite directions on the surface of the fabric 2. Under the push of the connecting frame 17, the two rubber rings 18 moving in opposite directions can generate a stretching force on the fabric 2 from the middle to both sides, thereby achieving an automatic stretching effect, effectively avoiding the fabric 2 from being affected by wrinkles or curling edges, and significantly improving the practicality of the processing device.
[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A device for antibacterial treatment of polyester fabric, comprising a housing (1) and fabric (2), characterized in that: The box (1) has a first conveying roller (3) rotatably connected to the inlet on one side and a second conveying roller (4) rotatably connected to the outlet on one side. The box (1) has two transfer rollers (5) rotatably connected to the other side of the box (1) at the corresponding positions of the first conveying roller (3) and the second conveying roller (4). The box (1) has a door (6) rotatably connected to the opening. The box (1) has a vacuum cleaner (19) in the middle. The box (1) has several germicidal lamps (20) symmetrically arranged in the middle. The first conveying roller (3) has a connecting structure at one end, and a first cleaning roller (9) and a second cleaning roller (12) are provided on the connecting structure. The connecting structure can rotate the first cleaning roller (9) and the second cleaning roller (12) around its own central axis to clean the dust and impurities on the surface of the conveying fabric (2).
2. The antibacterial treatment device for polyester fabric according to claim 1, characterized in that: The connection structure includes a drive gear (7), which meshes with a driven gear (8). A first cleaning roller (9) is fixed in the middle of the driven gear (8). A drive synchronous pulley (10) is fixed at one end of the first cleaning roller (9). The drive synchronous pulley (10) is connected to the driven synchronous pulley (11) via a synchronous belt. A second cleaning roller (12) is fixed in the middle of the driven synchronous pulley (11).
3. The antibacterial treatment device for polyester fabric according to claim 2, characterized in that: The driving gear (7) is fixed in the middle at one end of the first conveying roller (3). The driving gear (7) is meshed with the driven gear (8). The driven gear (8) is fixed in the middle on one side of the first cleaning roller (9). The outer surface of the first cleaning roller (9) is rotatably connected to one side of the housing (1). The bristles of the first cleaning roller (9) are attached to the surface of the fabric (2).
4. The antibacterial treatment device for polyester fabric according to claim 2, characterized in that: The active synchronous wheel (10) is fixed in the middle at one end of the first cleaning roller (9). The active synchronous wheel (10) and the driven synchronous wheel (11) are connected by a synchronous belt. The driven synchronous wheel (11) is fixed in the middle at one end of the second cleaning roller (12). The outer surface of the second cleaning roller (12) is rotatably connected to one side of the housing (1). The bristles of the second cleaning roller (12) are attached to the surface of the fabric (2).
5. The antibacterial treatment device for polyester fabric according to claim 1, characterized in that: The first cleaning roller (9) has a drive frame (13) fixed at the other end. The drive frame (13) has a sliding frame (14) slidably connected to its outer surface. One end of the sliding frame (14) has a through groove (15). A fixed frame (16) is fixed in the middle of the sliding frame (14). Two connecting frames (17) are rotatably connected to the lower end of the fixed frame (16). Rubber rings (18) are fixed at the other end of both connecting frames (17).
6. The antibacterial treatment device for polyester fabric according to claim 5, characterized in that: The outer surface of the drive frame (13) is slidably connected to the inner wall of the through groove (15). The vertical section of the drive frame (13) is L-shaped. The outer surface of the sliding frame (14) is slidably connected to the inner wall of one side of the box (1). The horizontal and vertical sections of the sliding frame (14) are both L-shaped.
7. The antibacterial treatment device for polyester fabric according to claim 6, characterized in that: The upper end of the fixed frame (16) is fixed to the middle of the sliding frame (14), and the lower end of the fixed frame (16) is rotatably connected to the near ends of the two connecting frames (17). The far ends of the two connecting frames (17) are fixed to the middle of the two rubber rings (18), and the outer surfaces of the two rubber rings (18) are in contact with the surface of the fabric (2).