Exhaust sheet for respiratory tubes

CN224845649UActive Publication Date: 2026-10-13DONGGUAN HAOSHIKANG PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202522086987.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-10-13
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

[0006]但是在弧状塑胶结构直接成型间隔设置的孔位,则需要沿轴心间隔分布的成型针进行一体注塑(辐射状分布,即现状市场的产品因模具技术问题没办法做到以管路中心射线向外排气),那么成型针的端与端之间间隙较小,因此模具的顶针结构要求精密度较高,因此生产成本较高,且稳定性以及耐用性较差,影响了产品的生产效率

Benefits of technology

[0014]该结构有效的保证了排气孔之间的间距一致,且沿接头的轴心间隔分布,保证了呼吸管道的流压一致,可以有效的降低排气的噪音,提高了产品的稳定性。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of exhaust sheet for breathing tube, including sheet, the sheet is horizontal, the sheet integrally formed with spaced distribution exhaust hole, the wall surface of sheet is recessed with deformation groove, sheet can be deformation groove as fulcrum bending and enclose arc piece.In actual design, sheet is first formed into horizontal structure in mould, while thimble is mutually parallel, and integrally formed with horizontal sheet, then the interval of exhaust hole is consistent, so that exhaust hole forming precision is stable, and mould structure is simple, effectively improve production efficiency, while the setting of deformation groove, sheet can be bent with fulcrum when secondary injection molding, then secondary injection molding fills glue to round tubular or elliptical tubular structure, finally integrally formed with hose or detachable installation, the structure effectively guarantees the interval consistent between exhaust hole, and along the axial interval distribution of joint, guarantee the flow pressure consistent of breathing pipeline, can effectively reduce the noise of exhaust.
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Description

Technical Field

[0001] This utility model relates to the field of breathing tubes, and in particular to an exhaust sheet for breathing tubes. Background Technology

[0002] In modern clinical medicine, ventilators, as an effective means of artificially replacing spontaneous ventilation, are widely used in respiratory failure caused by various reasons, anesthetic respiratory management during major surgery, respiratory support therapy, and emergency resuscitation, occupying a very important position in the field of modern medicine. A ventilator is a crucial medical device that can prevent and treat respiratory failure, reduce complications, and save and prolong patients' lives.

[0003] The ventilator tubing serves as the gas passage between the ventilator and other connecting devices such as artificial airways or masks. It is an important connection channel to ensure that the ventilator delivers air into the lungs and that air is expelled from the lungs. When connecting the ventilator tubing to the ventilator and artificial airways or masks, connectors are often used as a connection medium to facilitate the connection between the ventilator tubing and the ventilator and artificial airways or masks.

[0004] Some breathing tubes have vents to prevent negative pressure in the breathing channel, which could affect the smoothness of inhalation and exhalation. However, existing vents are located on arc-shaped structures (such as ovals or semicircles).

[0005] In practice, industry standards generally require three rows with eight holes per row. However, the actual number of holes and rows can be adjusted according to specific needs.

[0006] However, when directly molding the holes in the arc-shaped plastic structure, it is necessary to use molding pins distributed along the axis for integral injection molding (radial distribution, i.e., current products on the market cannot achieve venting outward from the center of the pipeline due to mold technology issues). Therefore, the gap between the ends of the molding pins is small, so the ejector pin structure of the mold requires high precision, resulting in higher production costs, poor stability and durability, and affecting the production efficiency of the product.

[0007] Of course, there are also structures that form the breathing tube first, and then laser-form it after precision drilling. In that case, the equipment cost and production process are longer. Also, as a medical product, the breathing tube has high hygiene requirements, so it also needs to be professionally cleaned. Therefore, the unit cost is higher, which affects production efficiency. Utility Model Content

[0008] The main purpose of this invention is to propose an exhaust sheet for a breathing tube, which aims to form holes while the sheet is horizontally formed, and then bend the horizontal sheet and integrally injection molded with the breathing tube, thereby reducing the difficulty of hole forming, while ensuring stable hole arrangement accuracy, effectively reducing production costs, and thus improving market competitiveness.

[0009] To achieve the above objectives, this utility model proposes an exhaust sheet for a breathing tube, comprising:

[0010] The sheet material is horizontal and integrally formed with spaced-distributed vent holes.

[0011] The sheet has a deformation groove recessed on its wall surface, and the sheet can be bent and formed into an arc shape by using the deformation groove as a fulcrum.

[0012] In practical design, the sheet material is first formed into a horizontal structure in the mold, while the ejector pins are parallel to each other and integrally formed with the horizontal sheet material. This ensures consistent spacing between the vent holes, resulting in stable vent hole forming accuracy. Furthermore, the mold structure is simple, effectively improving production efficiency.

[0013] Meanwhile, the deformation groove allows the sheet material to be bent at a fulcrum during secondary injection molding, and then filled with glue into a round or elliptical tubular structure during the second injection molding process. Finally, it can be integrally molded with a hose or installed detachably.

[0014] This structure effectively ensures that the spacing between the exhaust holes is consistent and that they are distributed at intervals along the axis of the connector, thus ensuring consistent flow pressure in the breathing tube. This effectively reduces exhaust noise and improves product stability. Attached Figure Description

[0015] Figure 1 For the illustration of sheet material Figure 1 ;

[0016] Figure 2 For the illustration of sheet material Figure 2 ;

[0017] Figure 3 Diagram of a breathing tube exploded;

[0018] Figure 4 This is a three-dimensional schematic diagram of a breathing tube;

[0019] Figure 5 Schematic diagram showing deformation grooves installed on the inner and outer walls of a sheet;

[0020] Figure 6 This is a schematic diagram of the hole arrangement in this application. Figure 1 ;

[0021] Figure 7 This is a schematic diagram of the hole arrangement in this application. Figure 2 .

[0022] In the picture,

[0023] 1 is a sheet material, 10 is a curved sheet.

[0024] 2 is the vent, and 20 is the deformation groove.

[0025] 3 represents the connector, and 30 represents the flexible hose. Detailed Implementation

[0026] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0027] It should be noted that if any directional indication (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial, etc.) is involved in the embodiments of this utility model, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0028] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0029] like Figures 1 to 7 As shown, an exhaust sheet for a breathing tube includes:

[0030] The sheet material is horizontal and integrally formed with spaced-distributed vent holes.

[0031] The sheet has a deformation groove recessed on its wall surface, and the sheet can be bent and formed into an arc shape by using the deformation groove as a fulcrum.

[0032] In practical design, the sheet material is first formed into a horizontal structure in the mold, while the ejector pins are parallel to each other and integrally formed with the horizontal sheet material. This ensures consistent spacing between the vent holes, resulting in stable vent hole forming accuracy. Furthermore, the mold structure is simple, effectively improving production efficiency.

[0033] Meanwhile, the deformation groove allows the sheet material to be bent at a fulcrum during secondary injection molding, and then filled with glue into a round or elliptical tubular structure during the second injection molding process. Finally, it can be integrally molded with a hose or installed detachably.

[0034] This structure effectively ensures that the spacing between the exhaust holes is consistent and that they are distributed at intervals along the axis of the connector, thus ensuring consistent flow pressure in the breathing tube and improving the stability of the product.

[0035] Specifically, the arc-shaped piece is semi-arc or semi-circular, and the shape of the deformation groove can be designed according to the actual shape of the breathing tube, with the deformation groove as the fulcrum for bending.

[0036] In this embodiment of the invention, the deformation groove is thin-walled, meaning that in terms of microstructure, the thickness at this location is less than the thickness at the location where the vent hole is located, thereby achieving the function of fulcrum deformation.

[0037] Specifically, the sheet is a rigid material, and the breathing tube includes a flexible tube and a rigid interface. The sheet portion is the connector, so this part is made of rigid material to prevent the sheet from deforming during breathing and causing blockage of the passage.

[0038] In this embodiment of the invention, the deformation groove is recessed into the inner wall and / or outer wall of the sheet. For example... Figure 1 as well as Figure 5 The upper and lower walls shown are preferably formed on the inner wall.

[0039] Specifically, the deformation groove is provided on the inner wall of the sheet, and its cross-section is triangular. The triangular shape can make the gap between the arc-shaped sheets smaller and improve the fit between the deformation grooves.

[0040] In this embodiment of the utility model, the deformation groove is provided in a group or spaced apart between the two exhaust holes, wherein the spaced arrangement can further ensure that the spacing between the two exhaust holes is consistent.

[0041] Specifically, the sheet is formed by mechanical bending or hot bending. In actual design, mechanical bending is preferred. For this type of rigid plastic material, hot bending will cause changes in the structure (especially changes in the inner diameter of the vent holes), which will affect the product quality.

[0042] In this embodiment of the utility model, the arc-shaped piece and the connector are formed by secondary injection molding.

[0043] Specifically, the connector is also connected to a flexible hose.

[0044] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.

Claims

1. An exhaust sheet for a breathing tube, characterized in that, include: The sheet material is horizontal and integrally formed with spaced-distributed vent holes. The sheet has a deformation groove recessed on its wall surface, and the sheet can be bent and formed into an arc shape by using the deformation groove as a fulcrum.

2. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The arc-shaped piece is a semi-arc or semi-circular shape.

3. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The diameter of the exhaust port is gradually increased from the outside to the inside.

4. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The sheet material is a rigid material.

5. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The deformation groove is recessed into the inner wall and / or outer wall of the sheet.

6. The exhaust sheet for a breathing tube as described in claim 5, characterized in that: The deformation groove is located on the inner wall of the sheet, and its cross-section is triangular.

7. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The deformation groove is provided in a set or at intervals between the two exhaust holes.

8. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The sheet material is formed by mechanical bending or hot bending.

9. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The arc-shaped piece and the connector are formed by secondary injection molding.

10. The exhaust sheet for a breathing tube as described in claim 1, characterized in that: The connector is also connected to a flexible hose.