Multistage condensing recovery equipment for efficient extraction of coffee aroma

CN224845758UActive Publication Date: 2026-10-13KANGPU YAYUAN (TAIZHOU) HEALTH IND CO LTD
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Patent Information

Application Number
CN202522415031.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-14
Publication Date
2026-10-13
Estimated Expiration
2035-11-14

AI Technical Summary

Technical Problem

[0002]咖啡香气是由咖啡原料中的各种有机物挥发形成的,其涉及数十上百种的有机物的组合,通常考虑到成本和香气还原度,在生产咖啡香气化合物时仍会采用从天然咖啡原料中通过蒸馏等的方式进行提取,其提取工艺涉及不同类型化合物的不同提取环境,故而会通过串联多组蒸馏提取设备进行各种挥发物的提取,其需要庞大的工业设备提供技术支持,而在试验阶段或是技术验证阶段,由于生产量较少的缘故,采用工业级设备进行生产显然并不合适,故而需要一套能够还原工业生产工艺的小型化设备,用于进行实验论证和技术论证过程中的咖啡香气提取

Benefits of technology

本方案针对多圈数的螺旋状冷凝管,在每一圈的冷凝管上均设置与收集筒贯通的连接管,并设置针对连接管封堵的密封板,进而配合收集筒设置储存罐,并设置与出气管形成回流的排气管,设置主动工作的气泵并与储存罐对接,设置调节活塞用以控制排气管或是进气管的开合,从而实现本装置多组串联工作时,定时对冷凝管内的液体进行收集,且在收集过程中能够将原料直接送至下一级的冷凝管内进行加工。

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Abstract

The utility model relates to organic compound production equipment technical field, and the condenser pipe is the spiral coiling setting of several turns, and the air inlet pipe series connection sets up on the left port of condenser pipe, and the air outlet pipe series connection sets up on the right port of condenser pipe, and the collecting cylinder sets up below condenser pipe, and the connecting pipe is several, and the connecting pipe and every circle condenser pipe one -to -one correspondence are fixed in the lower part of every circle condenser pipe, and the connecting pipe is in parallel and is set up on the collecting cylinder, and the storage jar sets up in the side of collecting cylinder, and the flow guide pipe is fixed in the lower side wall of one end of collecting cylinder, and the other end of flow guide pipe is fixed in the lower part of the side wall of storage jar, and it realizes the condensation recovery through series connection type condenser pipe, and sets up the recovery collection device of liquid to every level's condenser pipe, and still is equipped with the setting backflow, flow guide line, realizes the liquid recovery treatment when single -stage condenser pipe is not interrupted processing procedure.
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Description

Technical Field

[0001] This utility model relates to the technical field of organic compound production equipment, specifically to a multi-stage condensation and recovery device for efficient coffee aroma extraction. Background Technology

[0002] Coffee aroma is formed by the volatilization of various organic compounds in coffee raw materials, involving a combination of dozens or even hundreds of organic compounds. Considering cost and aroma reproduction, coffee aroma compounds are usually extracted from natural coffee raw materials through methods such as distillation. The extraction process involves different extraction environments for different types of compounds, so multiple sets of distillation extraction equipment are connected in series to extract various volatiles. This requires large-scale industrial equipment to provide technical support. However, in the experimental or technical verification stage, due to the small production volume, it is obviously not suitable to use industrial-grade equipment for production. Therefore, a miniaturized set of equipment that can reproduce the industrial production process is needed for coffee aroma extraction in the experimental and technical verification process. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings and deficiencies of existing technologies by providing a multi-stage condensation and recovery device for efficient coffee aroma extraction. This device achieves condensation and recovery through a series of condenser tubes, and is equipped with a liquid recovery and collection device for each stage of the condenser tube. It also features reflux and flow guiding pipelines to ensure that the processing steps are not interrupted when a single stage of the condenser tube is undergoing liquid recovery treatment.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: It includes a condenser tube, an inlet pipe, and an outlet pipe. The condenser tube is arranged in a spiral coil with several turns. The inlet pipe is connected in series at the left end of the condenser tube, and the outlet pipe is connected in series at the right end of the condenser tube. It also includes: A collection cylinder, wherein the collection cylinder is disposed below the condenser tube; The connecting pipes are of several types, and each connecting pipe corresponds to one of the coils of condenser tubes and is fixed at the bottom of each coil of condenser tube. The connecting pipes are arranged in parallel on the collecting cylinder. A storage tank, wherein the storage tank is disposed to the side of the collection cylinder; A guide pipe is inserted and fixed to the lower side wall of one end of the collecting cylinder, and the other end of the guide pipe is inserted and fixed to the lower part of the side wall of the storage tank.

[0005] Preferably, an air pump is fixedly installed on the storage tank. The inlet end of the air pump is connected to the upper part of the inner cavity of the storage tank through a pipe. An exhaust pipe is provided on the upper side of the condenser tube. One end of the exhaust pipe is connected to the outlet end of the air pump, and the other end of the exhaust pipe is connected to the air outlet pipe.

[0006] Preferably, an exhaust sleeve is provided on one side of the exhaust pipe located at the air pump end, the end of the exhaust pipe is inserted and fixed on the side wall of the exhaust sleeve, an extension pipe is connected in series and fixed on the outlet end of the air pump, the end of the extension pipe is inserted and fixed on the side wall of the exhaust sleeve, and an adjusting piston is movably arranged inside the exhaust sleeve.

[0007] Preferably, an intake sleeve is provided on the side of the intake pipe, the end of the intake pipe is fixed to the side wall of the intake sleeve, and the side wall of the intake sleeve is opened on the side opposite to the intake pipe. The lower end of the adjusting piston extends out of the exhaust sleeve and is inserted into the intake sleeve.

[0008] Preferably, a crankshaft is spun inside the collecting cylinder via a bearing, and the crankshaft's handle is located outside the collecting cylinder. A sealing plate is fixedly mounted on the crankshaft, and the sealing plate is movably abutted against the inner wall of the collecting cylinder.

[0009] Preferably, a connecting rod is screwed onto the crankshaft shank via a rotating shaft, and a connecting arm is fixedly mounted on the wall between the exhaust sleeve and the intake sleeve of the adjusting piston, with the upper end of the connecting rod screwed onto the connecting arm via a rotating shaft.

[0010] Compared with the prior art, the beneficial effects of this utility model are: This design addresses multi-turn spiral condenser tubes. Each turn of the condenser tube has a connecting pipe that runs through a collection cylinder, and a sealing plate is installed to prevent blockage of the connecting pipe. A storage tank is then installed in conjunction with the collection cylinder, and an exhaust pipe that forms a return flow with the outlet pipe is also included. An actively operating air pump is connected to the storage tank, and an adjusting piston is used to control the opening and closing of the exhaust or inlet pipe. This allows the device to periodically collect liquid from the condenser tubes when multiple units are connected in series, and during the collection process, the raw materials can be directly sent to the next stage of the condenser tubes for processing. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 yes Figure 1 The right-side view.

[0013] Figure 3 This is a schematic diagram of the connection structure of the crankshaft, sealing plate, and adjusting piston in this utility model.

[0014] Figure 4 This is a schematic diagram of the connection structure of the collecting cylinder and the storage tank in this utility model.

[0015] Explanation of reference numerals in the attached figures: 1. Condenser pipe; 2. Inlet pipe; 3. Outlet pipe; 4. Collection cylinder; 5. Connecting pipe; 6. Storage tank; 7. Guide pipe; 8. Air pump; 9. Exhaust pipe; 10. Exhaust sleeve; 11. Extension pipe; 12. Adjusting piston; 13. Inlet sleeve; 14. Crankshaft; 15. Sealing plate; 16. Connecting rod; 17. Connecting arm. Detailed Implementation

[0016] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] like Figure 1-4 As shown, the specific implementation adopts the following technical solution: This specific embodiment includes a condenser tube 1, an inlet pipe 2, and an outlet pipe 3. The inlet pipe 2 is connected in series at the left end of the condenser tube 1, and the outlet pipe 3 is connected in series at the right end of the condenser tube 1. The condenser tube 1 is spirally wound in several turns. A connecting pipe 5 is connected in series at the lower part of each turn of the condenser tube 1. A collecting cylinder 4 is located below the condenser tube 1. The connecting pipes 5 are connected in parallel on the upper side wall of the collecting cylinder 4. A crankshaft 14 is spun onto the collecting cylinder 4 via bearings, and the handle end of the crankshaft 14 is located on the left side of the collecting cylinder 4. A sealing plate 15 is fixedly installed on the end of the crankshaft 14, and the sealing plate 15 is movably abutted against the inner wall of the collecting cylinder 4. A storage tank 6 is installed on the side of the collecting cylinder 4, and a guide pipe 7 is connected in series on the collecting cylinder 4. The other end of the guide pipe 7 is fixed to the lower part of the side wall of the storage tank 6. The collecting cylinder 4 and the storage tank 6 are connected through the guide pipe 7. An air pump 8 is fixedly installed on the upper side wall of the storage tank 6. The inlet end of the air pump 8 is inserted through a pipe into the upper part of the side plate of the storage tank 6, and thus the inlet end of the air pump 8 is connected to the storage tank 6. The upper part of the inner cavity of tank 6 is open-ended. An exhaust pipe 9 is installed above the condenser pipe 1. The right end of the exhaust pipe 9 is connected to the outlet pipe 3. An exhaust sleeve 10 is fixedly fitted onto the left end of the exhaust pipe 9. An extension pipe 11 is connected in series to the outlet end of the air pump 8. The upper end of the extension pipe 11 is inserted and fixed into the side wall of the exhaust sleeve 10. An adjusting piston 12 is installed inside the exhaust sleeve 10, and the upper end of the adjusting piston 12 is clamped between the end of the exhaust pipe 9 and the end of the extension pipe 11. An air inlet is fixedly fitted onto the inlet pipe 2. The intake sleeve 13 has an opening on its side wall that is flush with the port of the intake pipe 2. The lower end of the adjusting piston 12 extends out of the exhaust sleeve 10 and is inserted into the intake sleeve 13. The lower end of the adjusting piston 12 is located between the port of the intake pipe 2 and the opening on the intake sleeve 13. A connecting rod 16 is screwed onto the handle of the crankshaft 14 via a rotating shaft. A connecting arm 17 is fixedly installed on the adjusting piston 12 between the exhaust sleeve 10 and the intake sleeve 13. The upper end of the connecting rod 16 is screwed onto the connecting arm 17 via a rotating shaft.

[0018] When using this device, the array of condenser tubes 1 are connected in series. The feed end of the raw material needs to be connected to the port of the air inlet sleeve 13 and the extension tube 11 on the condenser tube 1 through a three-way valve. When the raw material is condensed through the condenser tube 1, the adjusting piston 12 is raised, so that the upper end of the adjusting piston 12 blocks the space between the extension tube 11 and the exhaust pipe 9 inside the exhaust sleeve 10. The lower end of the adjusting piston 12 is moved away, so that the feed end of the raw material is connected to the air inlet pipe 2 through the air inlet sleeve 13. Then the raw material enters the condenser tube 1 through the air inlet pipe 2 for condensation and is discharged as waste gas of this process through the exhaust pipe 3. The condensate accumulates at the bottom of each coil of condenser tube 1. After a certain amount of liquid has accumulated in the condenser tube 1, the adjusting piston 12 is pressed down, so that the adjusting piston 12 blocks the air inlet pipe 2. The extension tube 11 and the exhaust pipe 9 are connected through the exhaust sleeve 10. At this time, the raw material passes through the extension tube 11 and the exhaust pipe 9. The gas pipe 9 is sent to the outlet pipe 3 of this section and enters the condenser pipe 1 of the next process section. The adjusting piston 12 moves downward and presses down the crankshaft 14 through the connecting rod 16. As a result, the crankshaft 14 rotates and drives the sealing plate 15 to rotate and move away from the port of the connecting pipe 5. This allows the collecting cylinder 4 to be connected to each turn of the condenser pipe 1 through the connecting pipe 5. The gas is drawn by the air pump 8. The air pump 8 draws the gas in the storage tank 6 and sends it to the exhaust pipe 9 through the extension pipe 11. The storage tank 6 draws the liquid in the collecting cylinder 4 through the guide pipe 7. At the same time, the gas at one end of the outlet pipe 3 on the condenser pipe 1 of this section flows back into the condenser pipe 1 to push the liquid in the condenser pipe 1, connecting pipe 5, and collecting cylinder 4 into the storage tank 6. The excess waste gas is returned to the outlet pipe 3 by the air pump 8. After the collected liquid is processed, the adjusting piston 12 is reset, so that the device returns to the working state of the inlet pipe 2, condenser pipe 1, and outlet pipe 3 connected in series.

[0019] Compared with the prior art, the beneficial effects of this utility model are: 1. This device collects gaseous extracts by condensing them through a spirally arranged condenser tube 1. A collection cylinder 4 is set below the condenser tube 1, and each turn of the condenser tube 1 is connected to the collection cylinder 4 through a connecting pipe 5. An openable and closable sealing plate 15 is set to seal the connecting pipe 5, thereby enabling the periodic collection of liquid in the condenser tube 1. 2. This device has a return exhaust pipe 9 between the collection cylinder 4 and the exhaust pipe 3, and a linkage regulating piston 12 to close the exhaust pipe 9 or the intake pipe 2. This allows the raw material gas to be guided to the next process stage for processing when collecting liquid, and the liquid accumulated in the condenser 1 can be emptied through partial gas return.

[0020] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A multi-stage condensation and recovery device for efficient coffee aroma extraction, comprising a condenser (1), an inlet pipe (2), and an outlet pipe (3), wherein the condenser (1) is arranged in a spiral coil, the inlet pipe (2) is connected in series at the left end of the condenser (1), and the outlet pipe (3) is connected in series at the right end of the condenser (1); characterized in that, It also includes: A collection cylinder (4) is disposed below the condenser tube (1); Connecting pipe (5), there are several connecting pipes (5), and each connecting pipe (5) is corresponding to each turn of condenser (1) and fixed in the lower part of each turn of condenser (1). The connecting pipes (5) are arranged in parallel on the collecting cylinder (4). Storage tank (6), said storage tank (6) is disposed on the side of collection cylinder (4); The guide pipe (7) is inserted and fixed on the lower side wall of one end of the collection cylinder (4), and the other end of the guide pipe (7) is inserted and fixed on the lower side wall of the storage tank (6).

2. The multi-stage condensation and recovery equipment for high-efficiency coffee aroma extraction according to claim 1, characterized in that: An air pump (8) is fixedly installed on the storage tank (6). The inlet end of the air pump (8) is connected to the upper part of the inner cavity of the storage tank (6) through a pipe. An exhaust pipe (9) is installed on the upper side of the condenser pipe (1). One end of the exhaust pipe (9) is connected to the outlet end of the air pump (8), and the other end of the exhaust pipe (9) is connected to the air outlet pipe (3).

3. The multi-stage condensation and recovery equipment for high-efficiency coffee aroma extraction according to claim 2, characterized in that: The exhaust pipe (9) is provided with an exhaust sleeve (10) on one side of the air pump (8). The end of the exhaust pipe (9) is fixed to the side wall of the exhaust sleeve (10). An extension pipe (11) is fixed in series on the outlet end of the air pump (8). The end of the extension pipe (11) is fixed to the side wall of the exhaust sleeve (10). An adjusting piston (12) is movably provided inside the exhaust sleeve (10).

4. The multi-stage condensation and recovery equipment for high-efficiency coffee aroma extraction according to claim 3, characterized in that: An intake sleeve (13) is provided on the side of the intake pipe (2). The port of the intake pipe (2) is fixed on the side wall of the intake sleeve (13). The side wall of the intake sleeve (13) is opened on the side opposite to the intake pipe (2). The lower end of the adjusting piston (12) extends out of the exhaust sleeve (10) and is inserted into the intake sleeve (13).

5. The multi-stage condensation and recovery equipment for high-efficiency coffee aroma extraction according to claim 4, characterized in that: The collecting cylinder (4) is equipped with a crankshaft (14) through a bearing, and the handle end of the crankshaft (14) is located outside the collecting cylinder (4). A sealing plate (15) is fixedly installed on the crankshaft (14), and the sealing plate (15) is movably abutted against the inner wall of the collecting cylinder (4).

6. The multi-stage condensation and recovery equipment for high-efficiency coffee aroma extraction according to claim 5, characterized in that: A connecting rod (16) is screwed onto the handle end of the crankshaft (14) via a rotating shaft. A connecting arm (17) is fixedly installed on the wall between the exhaust sleeve (10) and the intake sleeve (13) of the adjusting piston (12). The upper end of the connecting rod (16) is screwed onto the connecting arm (17) via a rotating shaft.