A leveling agent processing collection apparatus

Abstract

The application relates to a leveling agent processing and collecting device, which comprises a water tank, a water inlet pipe fixed at the upper end of the water tank, a water outlet pipe fixed at the lower end of the water tank and a material guide hopper fixed at one side of the top end of the water tank, an upper-end-opened cooling cylinder is rotatably arranged in the water tank, a valve pipe is fixedly penetrated through the bottom end of the cooling cylinder, and the valve pipe is rotatably connected with the inner wall of the bottom end of the cooling cylinder; after distillation, the leveling agent is primarily cut to break most of the bubbles by a bubble-breaking coarse net, the cooling cylinder and the valve pipe rotate to drive the leveling agent during the cooling process, the bubble-breaking fine net is secondarily contacted and relatively rotated with the leveling agent, residual bubbles generated during the cooling process are accurately cut by the fine net wire, the influence of the bubbles on the product quality is comprehensively eliminated, after the leveling agent is cooled, the cooling cylinder does not need to be disassembled and taken out, the valve pipe can be directly opened to discharge and collect from the bottom end, cumbersome steps such as disassembly, transfer and the like are reduced, the operation difficulty is reduced, and the use convenience is improved.

Description

Technical Field

[0001] This application relates to the field of material tank technology, and in particular to a leveling agent processing and collection device. Background Technology

[0002] Leveling agents are commonly used additives in materials such as coatings, inks, and adhesives. Distillation is the core post-processing step in the processing of leveling agents. By heating and evaporating, impurities such as low-boiling-point solvents and unreacted monomers in the raw materials are removed, and high-purity finished products are obtained after condensation and liquefaction.

[0003] After the leveling agent is distilled, it contains heat and needs to be cooled before collection and storage. In the existing technology, when cooling the distilled leveling agent, an open box is used to catch the leveling agent, and then water is stored inside the cooling box. The open box is held by a clamp, and the leveling agent inside the open box is cooled by the water inside the cooling box. During the cooling process, the open box is in a static state and in contact with the water, resulting in poor cooling effect. After the leveling agent is cooled, the clamp needs to be opened, the open box needs to be taken out, and the leveling agent needs to be poured out for collection, which is complicated.

[0004] Therefore, those skilled in the art have provided a leveling agent processing and collection device to solve the problems mentioned in the background art. Utility Model Content

[0005] To address the problems mentioned in the background art, this application provides a leveling agent processing and collection device. After distillation, the leveling agent is first passed through a coarse mesh to break most of the bubbles. During the cooling process, the cooling cylinder and valve pipe rotate, causing the leveling agent to come into secondary contact with the fine mesh and rotate relative to it. The fine mesh precisely breaks the residual bubbles generated during cooling, thus completely eliminating the impact of bubbles on product quality.

[0006] The leveling agent processing and collection device provided in this application adopts the following technical solution:

[0007] A leveling agent processing and collection device includes a water tank, a water inlet pipe fixed at the upper end of the water tank, a drain pipe fixed at the lower end of the water tank, and a guide hopper fixed on one side of the top. A cooling cylinder with an open upper end is rotatably installed inside the water tank. A valve pipe is fixed through the bottom end of the cooling cylinder and is rotatably connected to the inner wall of the bottom end of the cooling cylinder. A foam-breaking coarse mesh is detachably installed on one side of the bottom end of the guide hopper. A foam-breaking fine mesh with an S-shaped structure is fixed at the bottom end of the foam-breaking coarse mesh. The foam-breaking fine mesh is inserted into the cooling cylinder for breaking bubbles in the leveling agent inside the cooling cylinder.

[0008] In this utility model, the defoaming fine mesh rotates with the device and functions as a stirring blade, continuously agitating the leveling agent in the cooling cylinder. On one hand, it expands the contact area between the leveling agent and the wall of the cooling cylinder, accelerates heat exchange with the clean water in the water tank, and achieves rapid cooling; on the other hand, it promotes full mixing of various components inside the leveling agent, avoids component stratification, and further optimizes product quality.

[0009] Preferably, a plurality of stirring plates are fixed on the outer wall of the cooling cylinder, and the stirring plates are of a "日"-shaped structure.

[0010] Preferably, a wave-shaped closed pushing rod is fixed at the bottom end of the stirring plate, and the pushing rod is sleeved on the outside of the bottom end of the cooling cylinder.

[0011] Preferably, a mounting block is fixed on one side of the defoaming coarse mesh, a groove is opened on one side of the material guide hopper, the mounting block is inserted into the groove, and a nut is connected by threads between the material guide hopper and the mounting block.

[0012] In this utility model, by disassembling the nut, the defoaming coarse mesh can be moved rightward to drive the mounting block out of the groove, so that the defoaming coarse mesh and the defoaming fine mesh can be disassembled, which facilitates the cleaning and clearing of the defoaming coarse mesh and the defoaming fine mesh.

[0013] Preferably, a sealing sleeve is fixed at the bottom end of the inner wall of the water tank, and the valve tube is rotatably connected with the sealing sleeve.

[0014] Preferably, three brackets are fixed on the inner wall of the bottom end of the cooling cylinder, and a fixed shaft is fixed at the upper ends of the three brackets.

[0015] Preferably, a motor is fixedly mounted on the outer wall of the upper end of the water tank, and a gear belt is connected between the output shaft of the motor and the upper end of the fixed shaft.

[0016] In summary, the present application includes the following beneficial technical effects:

[0017] 1. The leveling agent after distillation in the present application first passes through the defoaming coarse mesh to preliminarily cut most of the bubbles. During the cooling process, the rotation of the cooling cylinder and the valve tube drives the leveling agent to make secondary contact with the defoaming fine mesh and generate relative rotation, and the fine mesh wires accurately cut the residual bubbles generated during cooling, so as to completely eliminate the influence of bubbles on product quality.

[0018] 2. After the leveling agent is cooled, there is no need to disassemble and take out the cooling cylinder, and the leveling agent can be discharged and collected from the bottom end by directly opening the valve tube, which reduces the cumbersome steps such as disassembly, assembly and transfer, lowers the operation difficulty, and improves the convenience of use. Brief Description of the Drawings

[0019] Figure 1 is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 is a schematic diagram of the material trough body, the mounting column and the partition plate of the present application;

[0021] Figure 3 This is a schematic diagram of the installation of columns, partitions, and pins in this application;

[0022] Figure 4 This is a top view of the material tank body of this application.

[0023] Explanation of reference numerals in the attached drawings: 1. Cooling cylinder; 2. Fixed shaft; 3. Coarse mesh for breaking bubbles; 4. Guide hopper; 5. Mounting block; 6. Fine mesh for breaking bubbles; 7. Water inlet pipe; 8. Water tank; 9. Valve pipe; 10. Drain pipe; 11. Support; 12. Stirring plate; 13. Motor; 14. Gear belt; 15. Push rod; 16. Sealing sleeve; 17. Groove; 18. Nut. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4 As shown, this application discloses a leveling agent processing and collection device, including a water tank 8, a water inlet pipe 7 fixed at the upper end of the water tank 8, a drain pipe 10 fixed at the lower end, and a guide hopper 4 fixed on one side of the top. The upper end of the water tank 8 is open, and clean water is injected into the water tank 8 from the water inlet pipe 7. The distilled leveling agent falls into the guide hopper 4 and is guided into the interior of the cooling cylinder 1 through the guide hopper 4. The cooling cylinder 1 with an open upper end is rotatably installed inside the water tank 8. A valve pipe 9 is fixed through the bottom end of the cooling cylinder 1 and is rotatably connected to the inner wall of the bottom end of the cooling cylinder 1.

[0026] A coarse foam-breaking mesh 3 is detachably installed on one side of the bottom of the feed hopper 4. A fine foam-breaking mesh 6 with an S-shaped structure is fixed at the bottom of the coarse foam-breaking mesh 3. The aperture of the fine foam-breaking mesh 6 is smaller than that of the coarse foam-breaking mesh 3, which enhances the foam-breaking effect. The fine foam-breaking mesh 6 is inserted into the cooling cylinder 1 for breaking the bubbles of the leveling agent inside the cooling cylinder 1.

[0027] By adopting the above technical solution, the water tank 8 stores clean water, and the leveling agent distilled from the distillation device flows downward through the guide hopper 4 and comes into contact with the bubble-breaking coarse mesh 3. The bubbles in the leveling agent are initially broken by the mesh lines of the bubble-breaking coarse mesh 3, and then the leveling agent flows into the cooling cylinder 1 through the bubble-breaking coarse mesh 3. The leveling agent exchanges heat with the water in the cooling cylinder 1, so that the leveling agent is cooled down.

[0028] During the cooling process, the cooling cylinder 1 and the valve tube 9 rotate, driving the leveling agent inside the cooling cylinder 1 to rotate and come into contact with the defoaming fine mesh 6, so that the mesh wires of the defoaming fine mesh 6 secondarily cut the bubbles inside the leveling agent during the cooling process, enhancing the defoaming effect and ensuring the quality of the leveling agent;

[0029] Moreover, during the process where the rotation of the cooling cylinder 1 drives the leveling agent to rotate, relative rotation occurs between the leveling agent and the defoaming fine mesh 6, and the defoaming fine mesh 6 acts like a stirring blade to agitate the leveling agent inside the cooling cylinder 1, which accelerates the heat exchange between the leveling agent and the clean water inside the water tank 8 for cooling, and at the same time makes various components inside the leveling agent distribute more uniformly, further ensuring the quality of the leveling agent;

[0030] When the cooling of the leveling agent is completed, the valve tube 9 is opened, so that the cooled leveling agent is discharged from the bottom end of the valve tube 9 for collection, without the need to take out the cooling cylinder 1 to collect the leveling agent, which facilitates the operation.

[0031] During the process of cooling the leveling agent, the water inlet pipe 7 can be kept in a water inlet state, and the drain pipe 10 can be kept in a water discharge state, so that the water maintains a flowing state inside the water tank 8, which is beneficial to cooling the leveling agent.

[0032] Further, a plurality of stirring plates 12 are fixed on the outer wall of the cooling cylinder 1, and the stirring plates 12 are in a "day"-shaped structure. During the process where the rotation of the cooling cylinder 1 drives the leveling agent to rotate, the stirring plates 12 are driven to rotate to agitate the clean water inside the water tank 8, accelerating the heat exchange between the clean water inside the water tank 8 and the outside air for cooling, which is beneficial to the cooling work of the leveling agent inside the cooling cylinder 1 by the clean water inside the water tank 8.

[0033] In this embodiment, a wave-shaped closed push rod 15 is fixed at the bottom end of the stirring plate 12, and the push rod 15 is sleeved outside the bottom end of the cooling cylinder 1; during the rotation of the cooling cylinder 1, the push rod 15 is driven to rotate inside the water tank 8, and the push rod 15 with a wave-shaped structure pushes the water inside the water tank 8 to fluctuate, thereby generating a flow and accelerating the cooling of the clean water.

[0034] Specifically, a mounting block 5 is fixed on one side of the defoaming coarse mesh 3, a groove 17 is opened on one side of the material guide hopper 4, the mounting block 5 is inserted into the groove 17, and a nut 18 is in threaded connection between the material guide hopper 4 and the mounting block 5; by disassembling the nut 18, the defoaming coarse mesh 3 can be moved rightward to drive the mounting block 5 to disengage from the groove 17, so that the defoaming coarse mesh 3 and the defoaming fine mesh 6 can be disassembled, which facilitates the washing and cleaning of the defoaming coarse mesh 3 and the defoaming fine mesh 6.

[0035] In order to increase the sealing effect between the valve tube 9 and the bottom end of the water tank 8, a sealing sleeve 16 is fixed at the bottom end of the inner wall of the water tank 8, and the valve tube 9 is rotatably connected with the sealing sleeve 16.

[0036] In this embodiment, three supports 11 are fixed to the inner wall of the bottom end of the cooling cylinder 1 to prevent blockage of the upper end of the valve pipe 9. A fixed shaft 2 is fixed to the upper end of the three supports 11. A motor 13 is fixedly installed on the outer wall of the upper end of the water tank 8. A gear belt 14 is connected between the output shaft of the motor 13 and the upper end of the fixed shaft 2. By starting the motor 13, the fixed shaft 2 and the supports 11 are driven to rotate under the action of the gear belt 14, thereby driving the cooling cylinder 1 to rotate inside the water tank 8, driving the leveling agent to rotate to break bubbles and cool.

[0037] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0038] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0039] Working principle: The leveling agent distilled from the distillation device flows downward through the feed hopper 4 and comes into contact with the coarse mesh 3. The mesh of the coarse mesh 3 initially breaks the air bubbles in the leveling agent. Then, the leveling agent flows through the coarse mesh 3 into the cooling cylinder 1. It exchanges heat with the leveling agent inside the cooling cylinder 1 through the water, which cools the leveling agent. During the cooling process, the cooling cylinder 1 and valve pipe 9 rotate, causing the leveling agent inside the cooling cylinder 1 to rotate and come into contact with the fine mesh 6. The mesh of the fine mesh 6 then breaks the air bubbles in the leveling agent a second time during the cooling process, enhancing the defoaming effect and ensuring the quality of the leveling agent.

[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A leveling agent processing and collection device, comprising a water tank (8), a water inlet pipe (7) fixed at the upper end of the water tank (8), a drain pipe (10) fixed at the lower end, and a guide hopper (4) fixed on one side of the top, characterized in that: A cooling cylinder (1) with an open upper end is rotatably mounted inside the water tank (8), a valve tube (9) is fixedly arranged through the bottom end of the cooling cylinder (1), and the valve tube (9) is in rotational connection with the inner wall of the bottom end of the cooling cylinder (1); A bubble-breaking coarse mesh (3) is detachably mounted on one side of the bottom end of the material guide hopper (4), a bubble-breaking fine mesh (6) with an S-shaped structure is fixed at the bottom end of the bubble-breaking coarse mesh (3), and the bubble-breaking fine mesh (6) is inserted into the cooling cylinder (1) for defoaming the leveling agent inside the cooling cylinder (1).

2. The leveling agent processing and collection device according to claim 1, characterized in that: A plurality of stirring plates (12) are fixed on the outer wall of the cooling cylinder (1), and the stirring plates (12) are in a shape of the Chinese character "ri".

3. The leveling agent processing and collection device according to claim 2, characterized in that: A wave-shaped closed pushing rod (15) is fixed at the bottom end of the stirring plate (12), and the pushing rod (15) is sleeved outside the bottom end of the cooling cylinder (1).

4. The leveling agent processing and collection device according to claim 1, characterized in that: A mounting block (5) is fixed on one side of the bubble-breaking coarse mesh (3), a groove (17) is formed on one side of the material guide hopper (4), the mounting block (5) is inserted into the groove (17), and a nut (18) is in threaded connection between the material guide hopper (4) and the mounting block (5).

5. The leveling agent processing and collection device according to claim 1, characterized in that: A sealing sleeve (16) is fixed at the bottom end of the inner wall of the water tank (8), and the valve tube (9) is in rotational connection with the sealing sleeve (16).

6. The leveling agent processing and collection device according to claim 1, characterized in that: Three brackets (11) are fixed on the inner wall of the bottom end of the cooling cylinder (1), and a fixed shaft (2) is fixed at the upper ends of the three brackets (11).

7. The leveling agent processing and collection device according to claim 1, characterized in that: A motor (13) is fixedly mounted on the outer wall of the upper end of the water tank (8), and a toothed belt (14) is connected between the output shaft of the motor (13) and the upper end of the fixed shaft (2).

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