In-line t-type filter folded cartridge
Patent Information
- Application Number
- CN202521871079.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-09-01
AI Technical Summary
[0003]因此船型滤芯通常采用较为传统的网式结构作为过滤单元,具有流通能力达,清洗方便,但过滤精度较低,且通常应用于液压泵的吸油口,为了提高传统网状滤芯的过滤精度,在设计中考虑将折叠滤芯应用于船型滤芯内,而传统的折叠滤芯通常采用不锈钢纤维烧结毡折叠形成,如采用焊接的方式进行固定,船型滤芯将无法重新利用,因此需要一种新的结构将折叠滤芯与船型滤芯结合
[0020]作为优选,所述圆孔内凹弧形板的底部设置有导向安装板,所述导向安装板穿过C型环与圆孔内凹弧形板的底部连接。
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Figure CN224845811U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to filtration structures, and in particular to a straight-through T-type filter pleated filter element. Background Technology
[0002] A ship-shaped filter element is an oil filter element that resembles the shape of a ship's hull. It is also often called a quick-opening filter element. It is easy to install and suitable for situations where it is inconvenient to replace and maintain traditional filter elements, especially in scenarios involving high-viscosity oils or requiring frequent replacement.
[0003] Therefore, boat-shaped filter elements typically use a more traditional mesh structure as the filtration unit, which has high flow capacity and is easy to clean, but has low filtration accuracy and is usually used in the oil suction port of hydraulic pumps. In order to improve the filtration accuracy of traditional mesh filter elements, the design considers applying pleated filter elements inside boat-shaped filter elements. Traditional pleated filter elements are usually formed by folding stainless steel fiber sintered felt. If they are fixed by welding, the boat-shaped filter elements cannot be reused. Therefore, a new structure is needed to combine pleated filter elements with boat-shaped filter elements. Utility Model Content
[0004] The purpose of this invention is to provide a straight-through T-type pleated filter element, which has the advantages of convenient installation and disassembly, improved filtration accuracy, and good impact resistance.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a straight-through T-type filter pleated filter element, comprising a filter element body, the filter element body comprising a sealing end, a sliding guide plate, a circular hole concave arc plate and a pleated metal mesh, the sealing end being disposed at the front end of the sliding guide plate, a filter window being disposed at the center of the sliding guide plate, the circular hole concave arc plate being disposed at the bottom of the filter window, the circular hole concave arc plate being bent downward in the height direction of the sliding guide plate, a filter plate being disposed at one end of the circular hole concave arc plate facing the sealing end, a sealing plate being disposed at the other end of the circular hole concave arc plate, a reinforcing frame being disposed at the bottom of the circular hole concave arc plate, sheet metal connecting hooks being disposed on both sides of the sliding guide plate in the width direction, and connecting holes cooperating with sheet metal connecting hooks being disposed at both ends of the pleated metal mesh in the width direction, the pleated metal mesh covering the top of the filter window, the folding direction of the pleated metal mesh allowing the pleated metal mesh to deform into the circular hole concave arc plate.
[0006] Preferably, the sheet metal connecting hook is formed by sheet metal stamping and bending, and the sliding guide plate is provided with punching holes for stamping the sheet metal connecting hook. The projected area of the punching holes is larger than that of the sheet metal connecting hook, and the punching holes are respectively provided on both sides of the width direction of the filter window.
[0007] By adopting the above technical solution, the manufacturing cost is lower, and the punching hole allows the portion of the folded metal mesh to enter below the sheet metal connecting hook.
[0008] Preferably, the sheet metal connecting hook includes an inclined section and a horizontal section, one end of the inclined section is connected to a punching hole, the other end of the inclined section is connected to the other end of the horizontal section, and the horizontal section is located directly above the punching hole.
[0009] By adopting the above technical solution, the inclined section creates a gap between the horizontal section and the sliding guide plate. The gap allows the folded metal mesh to enter from both sides in the width direction, which plays a guiding role during installation, making installation more convenient and preventing loosening.
[0010] Preferably, the folded metal mesh has connecting sections on both sides in the width direction, the connecting holes are located in the connecting sections, the connecting sections are located below the horizontal sections, and the ends of the horizontal sections are bent into the punching holes.
[0011] By adopting the above technical solution, the connecting section is set horizontally, which facilitates fixing between the horizontal section and the sliding guide plate. At the same time, the end of the horizontal section is bent into the punch hole, forming a curved structure, which avoids the sharp connecting section being exposed to the outside, and avoids rubbing between the filter element and the inner cavity of the shell during the installation process, thus facilitating installation.
[0012] Preferably, the folded metal mesh has a wavy folded section between adjacent connecting sections. The wavy folded section can unfold and close along the width direction of the folded metal mesh. The length of the wavy folded section is less than the length of the filter window. The wavy folded section deforms downward and fits against the upper surface of the concave arc plate with the circular hole.
[0013] By adopting the above technical solution, the wave-folded section increases the filtration area during the filtration process, improving the filtration effect within a limited space. At the same time, during the impact resistance process, it deforms downwards, allowing it to fit against the surface of the arc-shaped plate and accommodate filtered impurities.
[0014] Preferably, the longitudinal section of the concave arc plate with the circular hole is semi-circular, the filter plate and the sealing plate are semi-circular, and the filter plate and the sealing plate are welded to the concave arc plate with the circular hole and the filter window in the circumferential direction.
[0015] By adopting the above technical solution, the impact resistance is better, and the fluid pressure can be distributed to the sliding guide plates on both sides, thereby improving the overall pressure resistance.
[0016] Preferably, the concave arc-shaped plate with the circular hole is provided with filter holes, the filter holes are circular and distributed inside the filter plate.
[0017] By adopting the above technical solution, the filter holes play a filtering role.
[0018] Preferably, the reinforcing frame includes C-shaped rings, with the two ends of the C-shaped rings in the length direction connected to the bottom of the two ends of the sliding guide plate in the width direction. The C-shaped rings are evenly distributed along the length direction of the sliding guide plate, and the inner side of the C-shaped rings is connected to the bottom of the concave arc plate with the circular hole.
[0019] By adopting the above technical solution, the structural strength can be improved within the space, and the deformation at that location can be reduced.
[0020] Preferably, a guide mounting plate is provided at the bottom of the concave arc plate with the circular hole, and the guide mounting plate passes through the C-shaped ring and is connected to the bottom of the concave arc plate with the circular hole.
[0021] By adopting the above technical solution, the filter element can be guided during installation, avoiding positional shifts and preventing rotation during use.
[0022] In summary, during use, the sealing end, the concave arc plate with the circular hole, and the sliding guide plate form the boat-shaped filter element structure in the prior art. By providing sheet metal connecting hooks on both sides of the sliding guide plate in the width direction and connecting holes on the folded metal mesh, installation and disassembly are convenient. Furthermore, after the sheet metal connecting hooks are hooked into the connecting holes, the folded metal mesh can deform upwards towards the concave arc plate with the circular hole. That is, during the filtration process, after the fluid impacts the folded metal mesh, it unfolds and deforms towards the position of the concave arc plate with the circular hole, achieving dual filtration through the concave arc plate with the circular hole and the folded metal mesh. Simultaneously, the concave arc plate with the circular hole provides the first layer of support for the folded metal mesh; at the same time, the reinforced frame provides the second layer of support for the concave arc plate with the circular hole, improving its impact resistance. Attached Figure Description
[0023] Figure 1 This is a structural schematic diagram of an embodiment; Figure 2 This is a schematic diagram of the structure of the folded metal mesh covering the filter window in an embodiment; Figure 3 This is a side view of an embodiment; Figure 4 This is a cross-sectional schematic diagram of the embodiment at the location of the folded metal mesh; Figure 5 This is a cross-sectional view of the embodiment after the folded metal mesh has been removed; In the diagram, 1 is the sealing end; 2 is the sliding guide plate; 21 is the filter window; 22 is the punched hole; 3 is the concave arc plate with a round hole; 31 is the filter hole; 32 is the filter plate; 33 is the sealing plate; 34 is the C-ring; 35 is the guide mounting plate; 4 is the folded metal mesh; 41 is the connecting hole; 42 is the connecting section; 43 is the corrugated folded section; 5 is the sheet metal connecting hook; 51 is the inclined section; and 52 is the horizontal section. Detailed Implementation
[0024] The present invention will be further described in detail below with reference to the accompanying drawings.
[0025] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.
[0026] Example: like Figures 1 to 5 As shown, a straight-through T-type pleated filter element includes a filter element body made of sheet metal. The filter element body includes a sealing end 1, a sliding guide plate 2, and a circular hole concave arc plate 3. The sealing end 1 is semi-circular and is located at the front end of the sliding guide plate 2. The sliding guide plate 2 and the sealing end 1 are integrally formed. A filter window 21 is provided at the center of the sliding guide plate 2. The filter window 21 is rectangular. The longitudinal section of the circular hole concave arc plate 3 is semi-circular and is located at the bottom of the filter window 21. The circular hole concave arc plate 3 is bent downward in the height direction of the sliding guide plate 2. Circular filter holes 31 are provided on the circular hole concave arc plate 3. At the same time, the filter holes 31 are evenly distributed on the circular hole concave arc plate 3. The diameter of the filter holes 31 is larger than the diameter of the filter holes in the pleated metal mesh 4 to avoid reducing the filtration rate.
[0027] like Figure 2 As shown, a filter plate 32 is provided at one end of the concave arc plate 3 with a circular hole facing the sealing end 1, and a sealing plate 33 is provided at the other end of the concave arc plate 3 with a circular hole. The filter plate 32 and the sealing plate 33 are semi-circular in shape. The filter plate 32 and the sealing plate 33 are welded to the concave arc plate 3 with a circular hole and the filter window 21 in the circumferential direction. At the same time, in order to avoid excessive reduction of fluid flow rate, the filter holes 31 are distributed in the filter plate 32, that is, after the folded metal mesh 4 deforms downward, the front filter position is opened.
[0028] like Figure 2 As shown, to strengthen the structural strength of the concave arc plate 3 with a circular hole, a reinforcing frame is provided at the bottom of the concave arc plate 3 with a circular hole. The reinforcing frame includes C-shaped rings 34, which are made of metal. The two ends of the C-shaped rings 34 in the length direction are connected to the bottom ends of the two ends of the sliding guide plate 2 in the width direction. The C-shaped rings 34 are evenly distributed along the length direction of the sliding guide plate 2. The inner side of the C-shaped rings 34 is connected to the bottom of the concave arc plate 3 with a circular hole, and the two ends of the C-shaped rings 34 in the length direction are connected to the bottom of the sliding guide plate 2. Figure 3 and Figure 5 As shown, a guide mounting plate 35 is provided at the bottom of the concave arc plate 3 with a circular hole. The guide mounting plate 35 passes through the C-shaped ring 34 and is connected to the bottom of the concave arc plate 3 with a circular hole.
[0029] like Figure 4 As shown, sheet metal connecting hooks 5 are provided on both sides of the sliding guide plate 2 in the width direction. The sheet metal connecting hooks 5 are formed by bending sheet metal after stamping. The sliding guide plate 2 is provided with punching holes 22 for punching the sheet metal connecting hooks 5. The projected area of the punching holes 22 is larger than that of the sheet metal connecting hooks 5. The punching holes 22 are respectively provided on both sides of the width direction of the filter window 21. After forming, the sheet metal connecting hooks 5 include an inclined section 51 and a horizontal section 52. One end of the inclined section 51 is connected to the punching hole 22, and the other end of the inclined section 51 is connected to the other end of the horizontal section 52. The horizontal section 52 is located directly above the punching hole 22.
[0030] like Figure 4 As shown, the two ends of the folded metal mesh 4 in the width direction are provided with connecting holes 41 that cooperate with sheet metal chain hooks. The folded metal mesh 4 covers the top of the filter window 21. The folding direction of the folded metal mesh 4 allows the folded metal mesh 4 to deform into the concave arc plate 3 in the round hole. At the same time, the two sides of the folded metal mesh 4 in the width direction are not bent, which facilitates the processing of the connecting holes 41. That is, the two sides of the folded metal mesh 4 in the width direction are provided with connecting sections 42, and the connecting holes 41 are set in the connecting sections 42.
[0031] like Figure 1 and Figure 4 As shown, the specific structure of the folded metal mesh 4 is that a wavy folded section 43 is provided between adjacent connecting sections 42. The wavy folded section 43 can be unfolded and closed along the width direction of the folded metal mesh 4. The length of the wavy folded section 43 is less than the length of the filter window 21. The wavy folded section 43 deforms downward and fits against the upper surface of the concave arc plate 3 in the circular hole.
[0032] Working principle: Unfold the folded metal mesh 4, align the connecting holes 41 on the connecting sections 42 at both ends of the folded metal mesh 4 with the sheet metal connecting hooks on both sides of the sliding guide plate 2 in the width direction, insert the sheet metal connecting hooks 5 into the connecting holes 41, apply downward pressure, the connecting section 42 is located below the horizontal section 52, so that the end of the horizontal section 52 is bent into the punching hole 22, at the same time press the corrugated folded section 43 down into the concave arc plate 3 in the round hole, and then insert the filter element into the filter through the sliding guide plate 2 and the guide mounting plate 35.
Claims
1. A straight-through T-type pleated filter element, comprising a filter element body, characterized in that: The filter element body includes a sealing end (1), a sliding guide plate (2), a circular hole concave arc plate (3), and a folded metal mesh (4). The sealing end (1) is located at the front end of the sliding guide plate (2). A filter window (21) is located at the center of the sliding guide plate (2). The circular hole concave arc plate (3) is located at the bottom of the filter window (21). The circular hole concave arc plate (3) is bent downward in the height direction of the sliding guide plate (2). A filter plate (3) is located at the end of the circular hole concave arc plate (3) facing the sealing end (1). 2) A sealing plate (33) is provided at the other end of the concave arc plate (3) with a circular hole. A reinforcing frame is provided at the bottom of the concave arc plate (3). Sheet metal connecting hooks (5) are provided on both sides of the sliding guide plate (2) in the width direction. Connecting holes (41) that cooperate with sheet metal chain hooks are provided at both ends of the folded metal mesh (4) in the width direction. The folded metal mesh (4) covers the filter window (21). The folding direction of the folded metal mesh (4) allows the folded metal mesh (4) to deform into the concave arc plate (3) with a circular hole.
2. The straight-through T-type pleated filter element according to claim 1, characterized in that: The sheet metal connecting hook (5) is formed by sheet metal stamping and bending. The sliding guide plate (2) is provided with a punching hole (22) for the sheet metal connecting hook (5) to be punched. The projected area of the punching hole (22) is larger than that of the sheet metal connecting hook (5). The punching holes (22) are respectively set on both sides of the width direction of the filter window (21).
3. The straight-through T-type pleated filter element according to claim 2, characterized in that: The sheet metal connecting hook (5) includes an inclined section (51) and a horizontal section (52). One end of the inclined section (51) is connected to the punching hole (22), and the other end of the inclined section (51) is connected to the other end of the horizontal section (52). The horizontal section (52) is located directly above the punching hole (22).
4. The straight-through T-type pleated filter element according to claim 3, characterized in that: The folded metal mesh (4) has connecting sections (42) on both sides in the width direction. The connecting holes (41) are located in the connecting sections (42). The connecting sections (42) are located below the horizontal section (52). The end of the horizontal section (52) is bent into the punching hole (22).
5. The straight-through T-type pleated filter element according to claim 4, characterized in that: The folded metal mesh (4) has a wave-folded section (43) between adjacent connecting sections (42). The wave-folded section (43) can unfold and close along the width direction of the folded metal mesh (4). The length of the wave-folded section (43) is less than the length of the filter window (21). The wave-folded section (43) deforms downward and fits against the upper surface of the concave arc plate (3) in the circular hole.
6. The straight-through T-type pleated filter element according to claim 5, characterized in that: The longitudinal section of the concave arc plate (3) with the circular hole is semi-circular. The filter plate (32) and the sealing plate (33) are semi-circular. The filter plate (32) and the sealing plate (33) are welded to the concave arc plate (3) with the circular hole and the filter window (21) in the circumferential direction.
7. The straight-through T-type pleated filter element according to claim 6, characterized in that: The concave arc plate (3) with the circular hole is provided with filter holes (31), the filter holes (31) are circular, and the filter holes (31) are distributed in the filter plate (32).
8. The straight-through T-type pleated filter element according to claim 7, characterized in that: The reinforcing frame includes C-shaped rings (34), the two ends of the C-shaped rings (34) in the length direction are connected to the bottom of the two ends of the sliding guide plate (2) in the width direction, the C-shaped rings (34) are evenly distributed along the length direction of the sliding guide plate (2), and the inner side of the C-shaped rings (34) is connected to the bottom of the concave arc plate (3) with the circular hole.
9. The straight-through T-type pleated filter element according to claim 8, characterized in that: The bottom of the concave arc plate (3) with the circular hole is provided with a guide mounting plate (35), which passes through the C-shaped ring (34) and is connected to the bottom of the concave arc plate (3).