Multi-channel negative pressure dust removal device and X-ray sorting machine
Patent Information
- Application Number
- CN202522452165.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-19
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2035-11-19
AI Technical Summary
上述专利文献虽然可以实现其负压除尘作业,但是依旧存在一些问题,不便于在进行负压除尘时对其进行过滤作业,进而降低了整体装置的实用性;
[0013]本实用新型装置采用若干个固定连管配合混合物进气管的多通道设计,相较于单一进气管结构,可同时对接上一工艺箱体的多个排气点位,实现含尘气体的同步、集中收集,避免局部气体滞留;搭配负压风机产生的稳定负压,确保气流沿预设通道定向流动,导入过程无泄漏、无回流,收集效率较传统自然流通式得到提升;
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Figure CN224845867U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sorting machines, specifically to a multi-channel negative pressure dust removal device and an X-ray sorting machine. Background Technology
[0002] A search revealed Chinese utility model application number 202321364907.7, titled "A Multi-Channel Combined Negative Pressure Dust Removal Device for a Combined Sample Preparation Machine." The combined sample preparation machine includes an equipment chamber, a working chamber, a sample collection chamber, and a waste sample chamber. The equipment chamber houses a power unit. The working chamber includes a ring hammer crusher, a divider, and a double-roll crusher, arranged vertically. The ring hammer crusher performs primary crushing of the sample. The crushed sample is then introduced into the divider for further reduction. Waste material enters the waste sample chamber, while the remaining material enters the double-roll crusher for secondary crushing. The sample collection chamber collects the sample after secondary crushing, including a first main negative pressure dust collector. The equipment includes a main negative pressure pipe, a second main negative pressure pipe, a connector, and two secondary negative pressure pipes. The first main negative pressure pipe is detachably connected to the side wall of the working chamber and is located on the side of the reducer. The second main negative pressure pipe is detachably connected to the connector. The secondary negative pressure pipes are detachably connected to the connectors. The connectors are fixedly installed in the equipment chamber. One secondary negative pressure pipe is detachably connected to the side wall of the working chamber and is located on the side of the discharge port of the ring hammer crusher. The other secondary negative pressure pipe is detachably connected to the side wall of the waste sample chamber. The diameters of the first main negative pressure pipe and the second main negative pressure pipe are larger than the diameters of the secondary negative pressure pipes. Although the aforementioned patent documents can achieve negative pressure dust removal, there are still some problems. It is not convenient to perform filtration during negative pressure dust removal, which reduces the practicality of the overall device. Therefore, based on the above problems, the present invention provides a multi-channel negative pressure dust removal device. Utility Model Content
[0003] To address the shortcomings of existing technologies, this invention provides a multi-channel negative pressure dust removal device and an X-ray sorting machine, which solves the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: A multi-channel negative pressure dust removal device includes a dust removal box, a conical feeding cylinder is fixedly and continuously connected to the bottom surface of the dust removal box, and a plurality of fixed connecting pipes are evenly and continuously connected to the left side of the dust removal box. A second flange is fixedly provided at the end of each fixed connecting pipe away from the dust removal box, and a connecting piece is installed on each second flange. A negative pressure chamber is fixedly installed on the right side of the dust collector. A connecting cylinder is fixedly installed through the side of the negative pressure chamber away from the dust collector. An installation bracket is fixed between the connecting cylinder and the negative pressure chamber. A negative pressure fan is installed on the installation bracket. A dust removal adjustment mechanism is provided on the dust collector and is connected to the negative pressure chamber.
[0005] Furthermore, the connecting component includes a mixture inlet pipe, which is disposed on one side of the second flange, and a first flange is fixedly disposed on the mixture inlet pipe. A plurality of mounting bolts are evenly disposed between the first flange and the second flange and are connected by the plurality of mounting bolts.
[0006] Furthermore, the dust removal adjustment mechanism includes several elongated cylinders, each of which is rotatably mounted on the dust removal box. A filter cylinder is fixedly mounted on the portion of each elongated cylinder located inside the dust removal box, and each filter cylinder is connected to the corresponding elongated cylinder. The right end of each filter cylinder is located inside the negative pressure box and is connected to the negative pressure box. Several fixing blocks are fixedly provided on the left side of the dust collector. A double-sided rack plate is slidably provided between two adjacent fixing blocks. Several adjusting gears are meshed on both sides of each double-sided rack plate. Each adjusting gear is fixedly sleeved on the corresponding elongated cylinder. A synchronous adjusting component is provided between the two double-sided rack plates and the dust collector.
[0007] Furthermore, each of the filter cartridges is uniformly perforated with several conical filter holes.
[0008] Furthermore, the synchronization adjustment component includes a mounting plate and an adjustment plate. The mounting plate is fixedly mounted on the dust collection box. A drive motor is fixedly mounted through the mounting plate. A turntable is fixedly mounted on the power output end of the drive motor. An eccentric shaft is fixedly mounted on the turntable. Each of the double-sided rack plates is fixedly connected to the adjustment plate. An elliptical sliding hole is opened through the adjustment plate, and the eccentric shaft is located in the elliptical sliding hole.
[0009] Furthermore, a mounting flange is fixedly connected to the end of the connecting cylinder away from the negative pressure box.
[0010] Furthermore, a mating cylinder is fixedly connected to the bottom surface of the conical feed cylinder, and an installation valve is installed on the mating cylinder.
[0011] An X-ray sorting machine includes a multi-channel negative pressure dust removal device.
[0012] This invention provides a multi-channel negative pressure dust removal device and an X-ray sorting machine. Compared with the prior art, it has the following advantages:
[0013] This utility model device adopts a multi-channel design with several fixed connecting pipes and a mixture inlet pipe. Compared with a single inlet pipe structure, it can simultaneously connect to multiple exhaust points of the previous process box, realize the synchronous and centralized collection of dust-containing gas, and avoid local gas stagnation. With the stable negative pressure generated by the negative pressure fan, it ensures that the airflow flows in a directional manner along the preset channel, and there is no leakage or backflow during the introduction process. The collection efficiency is improved compared with the traditional natural flow method. This invention uses a synchronous adjustment component consisting of a drive motor, a double-sided rack and pinion plate, and adjusting gears to drive all filter cartridges to rotate synchronously, achieving flexible switching between "static filtration" and "dynamic filtration": when the dust concentration is low, static filtration can meet the requirements with lower energy consumption; when the dust concentration is high or the filtration efficiency decreases, dynamic adjustment is activated, and the rotation of the filter cartridges can not only clean the dust attached to the orifices, but also increase the contact area and relative velocity between the gas and the filter surface, which can greatly improve its dust removal efficiency. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This diagram shows a front-view three-dimensional connection schematic of the overall structure of this utility model; Figure 2 This diagram shows a three-dimensional connection schematic of the front half-section structure of this utility model; Figure 3 This invention presents a three-dimensional split structural diagram of the dust removal adjustment mechanism of this utility model; The diagram shows: 1. Dust collector; 2. Conical feed cylinder; 3. Fitting cylinder; 4. Mounting bolts; 5. Negative pressure box; 6. Connecting cylinder; 7. Mounting flange; 8. First flange; 9. Mixture inlet pipe; 10. Second flange; 11. Fixed connecting pipe; 12. Adjusting gear; 13. Long cylinder; 14. Fixing block; 15. Double-sided rack plate; 16. Synchronous adjustment component; 161. Adjusting plate; 162. Turntable; 163. Eccentric shaft; 164. Mounting plate; 165. Drive motor; 17. Filter cylinder; 18. Conical filter hole; 19. Mounting bracket; 20. Negative pressure fan. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example
[0017] To address the technical problems in the background section, a multi-channel negative pressure dust removal device is provided as follows: Combination Figure 1-3 As shown, this utility model provides a multi-channel negative pressure dust removal device, including a dust collection box 1, a conical feeding cylinder 2 with a mating cylinder 3 fixedly connected through the bottom surface, and an installation valve installed on the mating cylinder 3. The conical feeding cylinder 2 is fixedly connected through the bottom surface of the dust collection box 1, and several fixed connecting pipes 11 are evenly connected through the left side of the dust collection box 1. A second flange 10 is fixedly installed at the end of each fixed connecting pipe 11 away from the dust collection box 1, and a connecting component is installed on each second flange 10. A negative pressure chamber 5 is fixedly installed on the right side of the dust collector 1. A connecting cylinder 6 is fixedly installed through the side of the negative pressure chamber 5 away from the dust collector 1. A mounting flange 7 is fixedly installed on the end of the connecting cylinder 6 away from the negative pressure chamber 5. A mounting bracket 19 is fixedly installed between the connecting cylinder 6 and the negative pressure chamber 5. A negative pressure fan 20 is installed on the mounting bracket 19. A dust collection adjustment mechanism is provided on the dust collector 1, and the dust collection adjustment mechanism is connected to the negative pressure chamber 5.
[0018] The connecting component includes a mixture inlet pipe 9, which is located on one side of the second flange 10. A first flange 8 is fixedly installed on the mixture inlet pipe 9. A plurality of mounting bolts 4 are evenly arranged between the first flange 8 and the second flange 10 and are connected by the plurality of mounting bolts 4.
[0019] The dust removal adjustment mechanism includes several elongated cylinders 13, each of which is rotatably mounted on the dust removal box 1. Each elongated cylinder 13 is fixedly mounted with a filter cylinder 17 on the portion inside the dust removal box 1, and each filter cylinder 17 is connected to the corresponding elongated cylinder 13. The right end of each filter cylinder 17 is located inside the negative pressure box 5 and is connected to the negative pressure box 5. Several fixing blocks 14 are fixedly provided on the left side of the dust collector 1. A double-sided rack plate 15 is slidably provided between two adjacent fixing blocks 14. Several adjusting gears 12 are meshed on both sides of each double-sided rack plate 15. Each adjusting gear 12 is fixedly sleeved on the corresponding elongated cylinder 13. A synchronous adjusting component 16 is provided between the two double-sided rack plates 15 and the dust collector 1.
[0020] Each filter cartridge 17 has several conical filter holes 18 evenly distributed throughout it.
[0021] The synchronous adjustment component 16 includes a mounting plate 164 and an adjustment plate 161. The mounting plate 164 is fixedly mounted on the dust collection box 1. A drive motor 165 is fixedly mounted through the mounting plate 164. A turntable 162 is fixedly mounted on the power output end of the drive motor 165. An eccentric shaft 163 is fixedly mounted on the turntable 162. Each double-sided rack plate 15 is fixedly connected to the adjustment plate 161. An elliptical sliding hole is opened through the adjustment plate 161, and the eccentric shaft 163 is located in the elliptical sliding hole.
[0022] Working principle: The core power source of the device is the negative pressure fan 20 inside the negative pressure box 5. Before operation, two key connections need to be completed: First, by bolting the first flange 8 and the second flange 10 of several mixture inlet pipes 9, all inlet pipes are connected to the exhaust port of the previous process box to achieve multi-channel gas introduction; Second, by connecting the device to the next process box through the mounting flange 7 at the end of the connecting cylinder 6, a closed-loop airflow channel is formed. After the negative pressure fan 20 is started, its operation will generate a continuous negative pressure in the negative pressure box 5. This negative pressure is transmitted to the dust collection box 1 through the filter cylinder 17 of the dust removal adjustment mechanism, so that a pressure difference is formed between the dust collection box 1 and the previous process box, thereby driving the dust-laden gas generated in the previous process box to flow into the dust collection box 1 simultaneously along multiple mixture inlet pipes 9, completing the centralized collection and introduction of dust-laden gas. After the dust-laden gas enters the dust collector 1, it will naturally flow to the filter cylinder 17 connected to the negative pressure chamber 5 (because the right end of the filter cylinder 17 extends directly into the negative pressure chamber 5, forming the only outlet for airflow). Each filter cylinder 17 is fixed through to the elongated cylinder 13, and several conical filter holes 18 are evenly opened on the cylinder wall. This conical structure design has the dual functions of "conduction" and "interception": the gas can flow to the negative pressure chamber 5 through the through hole structure of the conical filter hole 18, and then enter the next process chamber through the connecting cylinder 6; while the dust particles entrained in the gas, because the particle size is larger than the aperture of the conical filter hole 18, are intercepted on the outer wall or in the channel of the filter cylinder 17 and cannot pass through with the airflow, thereby achieving efficient separation of gas and dust. At the same time, the conical feeding cylinder 2 at the bottom of the dust collector 1 will receive the dust that falls after being intercepted. With the help of the installation valve on the cylinder 3, the feeding time can be controlled to avoid dust accumulation in the dust collector 1. When the dust-laden gas concentration is high and static filtration alone cannot meet the dust removal requirements, the filtration efficiency is actively improved through the synchronous adjustment component 16. The working logic of the synchronous adjustment component 16 is as follows: The drive motor 165 on the mounting plate 164 is started, and its power output drives the turntable 162 to rotate. The eccentric shaft 163 on the turntable 162 then performs circular motion. Since the eccentric shaft 163 is embedded in the elliptical sliding hole of the adjustment plate 161, the circular motion is converted into a sliding thrust along the elliptical sliding hole, driving the adjustment plate 161 to perform reciprocating linear motion. The adjustment plate 161 is fixedly connected to two double-sided rack plates 15, thereby driving the double-sided rack plates 15 to move in a reciprocating linear motion. The slides synchronously back and forth within the through-track between adjacent fixed blocks 14; both sides of the double-sided rack plate 15 are engaged with several adjusting gears 12, and the adjusting gears 12 are fixedly sleeved on the elongated cylinder 13. Therefore, the sliding of the rack plate will drive all the adjusting gears 12 to rotate synchronously, and finally drive the filter cylinder 17, which is fixedly connected to the elongated cylinder 13, to rotate in the dust collection box 1. The rotation of the filter cylinder 17 changes its contact angle and relative flow velocity with the dust-laden gas. On the one hand, it avoids the blockage caused by local accumulation of dust on the surface of the conical filter hole 18, and on the other hand, it increases the frequency of contact between the gas and the filter hole, thereby significantly improving the efficiency and stability of filtration and dust removal.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0024] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A multi-channel negative pressure dust removal device, characterized in that: Includes a dust collector (1), the bottom surface of which is connected and fixedly provided with a conical feed cylinder (2), and a number of fixed connecting pipes (11) are uniformly connected and fixedly provided on the left side of the dust collector (1). Each fixed connecting pipe (11) is fixedly provided with a second flange (10) at the end away from the dust collector (1), and each second flange (10) is provided with a connecting piece. A negative pressure box (5) is fixedly provided on the right side of the dust collector (1). A connecting cylinder (6) is fixedly provided through the side of the negative pressure box (5) away from the dust collector (1). An installation bracket (19) is fixedly provided between the connecting cylinder (6) and the negative pressure box (5). A negative pressure fan (20) is installed on the installation bracket (19). A dust removal adjustment mechanism is provided on the dust collector (1). The dust removal adjustment mechanism is connected to the negative pressure box (5).
2. The multi-channel negative pressure dust removal device according to claim 1, characterized in that: The connecting component includes a mixture inlet pipe (9), which is located on one side of the second flange (10), and a first flange (8) is fixedly provided on the mixture inlet pipe (9). A number of mounting bolts (4) are evenly arranged between the first flange (8) and the second flange (10) and are connected by a number of mounting bolts (4).
3. The multi-channel negative pressure dust removal device according to claim 1, characterized in that: The dust removal adjustment mechanism includes several elongated cylinders (13), each of which is rotatably mounted on the dust removal box (1). Each of the elongated cylinders (13) is fixedly mounted with a filter cylinder (17) on the part of the elongated cylinder (13) inside the dust removal box (1), and each filter cylinder (17) is connected to the corresponding elongated cylinder (13). The right end of each filter cylinder (17) is located inside the negative pressure box (5) and is connected to the negative pressure box (5). Several fixing blocks (14) are fixedly provided on the left side of the dust collector (1). A double-sided rack plate (15) is slidably provided between two adjacent fixing blocks (14). Several adjusting gears (12) are meshed on both sides of each double-sided rack plate (15). Each adjusting gear (12) is fixedly sleeved on the corresponding elongated cylinder (13). A synchronous adjusting component (16) is provided between the two double-sided rack plates (15) and the dust collector (1).
4. The multi-channel negative pressure dust removal device according to claim 3, characterized in that: Each of the filter cylinders (17) has a number of conical filter holes (18) evenly distributed throughout.
5. A multi-channel negative pressure dust removal device according to claim 3, characterized in that: The synchronous adjustment component (16) includes a mounting plate (164) and an adjustment plate (161). The mounting plate (164) is fixedly mounted on the dust collection box (1). A drive motor (165) is fixedly mounted through the mounting plate (164). A turntable (162) is fixedly mounted on the power output end of the drive motor (165). An eccentric shaft (163) is fixedly mounted on the turntable (162). Each double-sided rack plate (15) is fixedly connected to the adjustment plate (161). An elliptical sliding hole is opened through the adjustment plate (161). The eccentric shaft (163) is located in the elliptical sliding hole.
6. The multi-channel negative pressure dust removal device according to claim 1, characterized in that: A mounting flange (7) is fixedly connected to one end of the connecting cylinder (6) away from the negative pressure box (5).
7. The multi-channel negative pressure dust removal device according to claim 1, characterized in that: The bottom surface of the conical feed cylinder (2) is connected to a mating cylinder (3), and an installation valve is installed on the mating cylinder (3).
8. An X-ray sorting machine, characterized in that, The invention includes a multi-channel negative pressure dust removal device as described in any one of claims 1-7.
Citation Information
Patent Citations
Multi-channel combined type negative pressure dust removal device for combined sampling machine
CN220177107U